High-temperature boiler waste gas purification and dust removal equipment with waste heat treatment function
By setting up a filter control and heat exchange mechanism and a purification and drying mechanism in the exhaust gas purification and dust removal equipment of the high-temperature boiler, the problem of blockage of the filter structure and low purification liquid treatment efficiency in the equipment is solved, and the waste gas treatment with high stability and good purification effect is achieved.
Patent Information
- Application Number
- CN202411703914.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment cannot achieve real-time monitoring of the filter structure, resulting in blockage of the filter structure, affecting the exhaust gas flow rate and the stability of purification and dust removal. At the same time, it is impossible to efficiently treat the contaminated purified liquid, affecting the recycling and air quality of the purified liquid.
By setting up a filter control and heat exchange mechanism, including a primary filtration component, a flow rate monitoring component, an exhaust component and a heat exchange component, the preliminary filtration and flow rate monitoring of the exhaust gas are realized, and waste heat is recovered through the exhaust component and the heat exchange component. At the same time, a purification and drying mechanism is provided, including a spray assembly, a filtration assembly, a purification assembly, a odor clean assembly and a drying and disinfection assembly, so as to further purify and dry the exhaust gas.
Real-time monitoring and rapid replacement of the boiler exhaust gas filter structure is achieved, the stability of the exhaust gas flow rate is ensured, the stability of purification and dust removal is improved, and the purification cost is ensured through efficient treatment of the purification liquid, and the air quality of the discharged exhaust gas is improved.
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Figure CN119532749A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of boiler exhaust gas purification and dust removal, and in particular relates to a high-temperature boiler exhaust gas purification and dust removal device with waste heat treatment. Background Art
[0002] During the operation of the boiler, the flue gas emitted contains a large amount of harmful dust. In order to protect the environment, manufacturers will install and use dust removal devices at the flue gas outlet. After the boiler exhaust gas enters the equipment, it first passes through the dust removal part and uses physical methods such as filtration and centrifugal separation to remove particulate matter in the exhaust gas. Then, the equipment uses the waste heat recovery system to recycle the waste heat in the exhaust gas.
[0003] At present, a Chinese invention with the announcement number of CN11075596A discloses an energy-saving and environment-friendly boiler flue gas dust removal device. This application discloses an energy-saving and environment-friendly boiler flue gas dust removal device, which includes a water tank with an air inlet on the upper side, a spray device fixed on one side of the top of the water tank corresponding to the air inlet, an exhaust channel arranged on the other side of the top of the water tank, a submersible pump located on the bottom surface of the water tank to supply water to the spray device, and an airflow regulating device arranged on the top surface of the water tank and located between the spray device and the exhaust channel; the airflow regulating device includes a partition plate extending downward from the top surface of the water tank, an adjusting plate located on one side of the partition plate, a fixed plate fixed on the top surface of the water tank and located on the side of the partition plate away from the adjusting plate, a pressure plate slidably fixed between the fixed plate and the side wall of the water tank and located below the exhaust channel, and a control mechanism for controlling the upward and downward movement of the adjusting plate and the pressure plate. This application enhances the fluidity of the flue gas in the water tank and improves the purification rate of the flue gas by arranging a pressure plate that can reciprocate up and down.
[0004] The existing high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment has the following disadvantages when in use:
[0005] 1. It is impossible to monitor the boiler exhaust gas filter structure, so it is impossible to quickly replace the filter structure in time, which causes the filter structure to be blocked and affects the exhaust gas flow rate, thereby reducing the stability of purification and dust removal, and is inconvenient to use;
[0006] 2. When the boiler exhaust gas after preliminary filtration is sprayed for purification, it is impossible to achieve efficient treatment of the contaminated purification liquid, which leads to the inability to stably recycle the purification liquid. At the same time, it is also impossible to dry the exhaust gas when it is discharged and to disinfect it with infrared rays, which can easily affect the air quality. Summary of the invention
[0007] The purpose of the present invention is to provide a high-temperature boiler waste gas purification and dust removal device with waste heat treatment, and the advantages are:
[0008] 1. It can monitor the boiler exhaust gas filtering structure, so as to remind the staff to quickly replace the filtering structure in time, thereby ensuring the flow rate of the filtering structure when filtering the exhaust gas, so as to ensure the stability of purification and dust removal, and facilitate use;
[0009] 2. It can realize the spray purification of the boiler exhaust gas after preliminary filtration, and realize the efficient treatment of the contaminated purification liquid, thereby ensuring the stable recycling of the purification liquid. At the same time, it can also realize the drying and infrared disinfection of the exhaust gas when it is discharged, so as to ensure the surrounding air quality.
[0010] The above technical objectives of the present invention are achieved through the following technical solutions: a high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment, comprising a bottom plate, a box body bolted to the left side of the top of the bottom plate, an air intake pipe connected to the top of the box body, a filter control and heat exchange mechanism is arranged inside and on the right side of the box body, the filter control and heat exchange mechanism comprises a primary filter component, a flow rate monitoring component, an exhaust component and a heat exchange component, the primary filter component is respectively arranged on the top and bottom sides of the box body, the flow rate monitoring component is arranged on the left side of the box body, the flow rate monitoring component is located on the inner side of the primary filter component, the exhaust component is arranged on the left side of the top of the bottom plate, and the exhaust component is located on the right side of the box body. The heat exchange component is connected to the right side of the exhaust component, the tower body is bolted to the right side of the top of the bottom plate, the tops of both sides of the tower body are connected to discharge pipes, a purification liquid is provided on the bottom side of the tower body, and a purification and drying mechanism is provided inside and on the right side of the tower body. The purification and drying mechanism includes a spray component, a filter component, a purification component, an odor removal component and a drying and disinfection component. The spray component is arranged in the middle of the tower body, the filter component is arranged inside the tower body, the filter component is located at the bottom of the spray component, the purification component is arranged on the right side of the tower body, the odor removal component is arranged on the top side of the tower body, and the drying and disinfection component is arranged on the top side of the tower body.
[0011] The above technical solution is adopted, by setting a filter control and heat exchange mechanism, the primary filter assembly is arranged on the top and bottom sides of the box body, when the high-temperature boiler exhaust gas enters the box body from the air inlet pipe, it first passes through the preliminary filtration of the primary filter assembly, the primary filter assembly can use filter mesh, filter cloth and other materials, which can intercept larger particulate matter in the exhaust gas, such as dust, soot, etc. In this process, the flow rate monitoring assembly located on the inner side of the primary filter assembly can monitor the flow rate of the exhaust gas in real time. When the primary filter assembly on the top side of the box body is gradually blocked, the exhaust gas flow rate will decrease, and the flow rate monitoring assembly can The change can be discovered in time and an alarm can be issued to the operator, so that the operator can replace the top primary filter component in time according to the flow rate monitoring data, and then the bottom primary filter component can be used normally. The exhaust component is set on the left side of the top of the bottom plate and on the right side of the box. Its function is to generate negative pressure, extract the preliminarily filtered exhaust gas from the box and send it to the heat exchange component, and then the heat exchange component is connected to the right side of the exhaust component. The high-temperature boiler exhaust gas contains a lot of waste heat, and the heat exchange component can recycle this waste heat to provide It improves energy utilization efficiency, reduces energy consumption, and can also reduce the temperature of exhaust gas, creating better conditions for subsequent purification treatment. By setting up a purification and drying mechanism, after the preliminarily filtered exhaust gas enters the tower body, the spray component will spray purification liquid, such as alkali solution, water, etc., to the exhaust gas. The purification liquid reacts chemically with harmful substances in the exhaust gas to absorb or neutralize the harmful substances, thereby achieving exhaust gas purification. The filter component is arranged inside the tower body, at the bottom of the spray component. Its function is to filter the contaminated purification liquid to remove impurities and solid particles. The filtered purification liquid can be recycled, reducing the purification cost, and the purification component further purifies the contaminated purification liquid to remove harmful substances and odors. The deodorization component is arranged on the top side of the tower body. Its function is to remove odors in the exhaust gas and make the discharged exhaust gas cleaner and odorless. The drying and disinfection component is arranged on the top side of the tower body. The exhaust gas that has been treated with deodorization is dried and infrared disinfected before being discharged to remove moisture from the exhaust gas and sterilize the exhaust gas to improve air quality.
[0012] The present invention is further configured as follows: the primary filter assembly includes a frame body arranged on the top and bottom sides of the box body, and the bottom, middle and top sides of the frame body are respectively provided with a carbon mesh, a middle filter mesh and a primary filter mesh, the middle filter mesh is located on the top of the carbon mesh, and the primary filter mesh is located on the top of the middle filter mesh.
[0013] By adopting the above technical solution, a frame, a carbon net, a middle filter and a primary filter are arranged. The frames are respectively arranged on the top and bottom sides of the box to provide support and installation positions for the carbon net, the middle filter and the primary filter. The primary filter first intercepts larger particulate matter, such as larger dust and soot, and the middle filter further filters smaller particles. The carbon net can absorb some odors and harmful gases. Through three-stage filtration, most of the larger particulate matter in the exhaust gas can be effectively removed, reducing the burden of subsequent filtration.
[0014] The present invention is further configured as follows: the flow rate monitoring component includes a remote controller bolted to the left side of the box, a hot wire wind speed sensor is arranged on the left side inside the box, the hot wire wind speed sensor is electrically connected to the remote controller, and a warning device and an alarm are respectively arranged on the left side of the box, and the warning device and the alarm are both electrically connected to the remote controller.
[0015] The above technical solution is adopted by setting a remote controller, a hot-wire wind speed sensor, a warning device and an alarm. The hot-wire wind speed sensor monitors the flow rate of the exhaust gas in the box in real time and transmits the data to the remote controller. When the flow rate changes, especially when the flow rate drops due to blockage of the primary filter component, the remote controller determines whether an alarm needs to be issued based on a preset threshold value. If the flow rate is lower than the set value, the remote controller controls the warning device to issue a warning signal to alert the operator. If the situation is more serious, the alarm is controlled to sound an alarm so that the operator can remove and replace the top frame in time. At the same time, the bottom frame works normally, thereby ensuring the stability of the exhaust gas flow rate and improving the stability of purification and dust removal.
[0016] The present invention is further configured as follows: the exhaust assembly includes a suction pipe connected to the bottom right side of the box body, a fan is bolted to the left side of the top of the bottom plate, the suction end of the fan is connected to the right side of the suction pipe, and the output end of the fan is connected to a discharge pipe.
[0017] By adopting the above technical solution, a suction pipe, a fan and an exhaust pipe are set up. The fan generates negative pressure through the suction pipe to draw the preliminarily filtered exhaust gas out of the box. The fan ensures that the exhaust gas can flow smoothly in the system, overcomes factors such as pipeline resistance, and quickly transports the exhaust gas to the heat exchange component for the next step of processing.
[0018] The present invention is further configured as follows: the heat exchange assembly includes a heat exchange box bolted to the top of the base plate, the left side of the heat exchange box is connected to the right side of the discharge pipe, the right side of the heat exchange box is connected to a delivery pipe, the right side of the delivery pipe is connected to the left side of the tower body, and a water exchange water pipe is arranged inside the heat exchange box.
[0019] By adopting the above technical scheme, a heat exchange box, a delivery pipe and a hot water exchange pipe are set up. The heat exchange box receives the exhaust gas from the fan, and low-temperature water or other heat exchange medium flows in the hot water exchange pipe. When the high-temperature exhaust gas passes through the heat exchange box, the heat is transferred to the medium in the hot water exchange pipe through heat exchange, thereby realizing waste heat recovery. The recovered waste heat can be used for heating, hot water supply or other industrial production processes, thereby improving energy utilization efficiency and reducing the exhaust gas temperature, creating better conditions for subsequent purification treatment. The delivery pipe transports the exhaust gas after heat exchange to the tower body for further purification.
[0020] The present invention is further configured as follows: the spray assembly includes a water pump bolted to the right side of the top of the base plate, the absorption end of the water pump is connected to the right side of the tower body, the discharge end of the water pump is connected to a water pipe, the left side of the water pipe runs through the right side of the tower body, and the bottom of the water pipe is connected to a spray head.
[0021] By adopting the above technical solution, a water pump, a water pipe and a spray head are set up. The water pump draws out the filtered purified liquid from the bottom of the tower body and transports it to the spray head through the water pipe. The spray head sprays purified liquid, such as alkaline solution or water, onto the exhaust gas entering the tower body. The purified liquid reacts chemically with harmful substances in the exhaust gas, absorbs or neutralizes the harmful substances, and achieves preliminary purification of the exhaust gas.
[0022] The present invention is further configured as follows: the filter assembly includes a bearing frame arranged on the right side of the tower body, a bearing net is arranged on the top side of the bearing frame, the bearing net is located at the bottom of the spray head, and a filtrate net is bolted to the bottom of the bearing net.
[0023] By adopting the above technical solution, a bearing frame, a bearing net and a filtrate net are set. The bearing frame provides an installation position for the bearing net and the filtrate net. When the purified liquid falls after spraying, it first passes through the bearing net. The bearing net intercepts larger impurities and solid particles. The filtrate net further filters the fine particles in the purified liquid. The purified liquid after filtration can be recycled, reducing the purification cost.
[0024] The present invention is further configured as follows: the purification component includes a lifting frame arranged on the right side of the tower body, a filter membrane plate is arranged on the left side of the lifting frame, and an adsorption net is arranged on the right side of the filter membrane plate.
[0025] By adopting the above technical solution, a lifting frame, a filter membrane plate and an adsorption net are set. The lifting frame facilitates the installation and replacement of the filter membrane plate and the adsorption net. The filter membrane plate can filter tiny particles and some harmful substances in the exhaust gas, and the adsorption net removes specific harmful substances in the purification liquid through adsorption, thereby further improving the purification effect of the exhaust gas.
[0026] The present invention is further configured as follows: the deodorizing component includes a frame arranged on the right side of the tower body, and the bottom and top of the frame are respectively bolted with a ULPA filter and an activated carbon layer net, and the activated carbon layer net is located on the top of the ULPA filter.
[0027] By adopting the above technical solution, a frame, a ULPA filter and an activated carbon layer net are set. The frame provides support for the ULPA filter and the activated carbon layer net. The ULPA filter can filter out most of the tiny particles, and the filtration efficiency of particles with a diameter of 0.1-0.3 microns is usually above 99.999%, which can effectively remove fine particles in the exhaust gas. The activated carbon layer net absorbs odors and harmful gases in the exhaust gas, making the discharged exhaust gas cleaner and odorless.
[0028] The present invention is further configured as follows: the drying and disinfection component includes an electric heating tube arranged on the top side of the tower body, support blocks are bolted to both sides of the top side of the tower body, and an ultraviolet sterilization lamp board is bolted to the inner side of the support block.
[0029] By adopting the above technical scheme, an electric heating tube, a support block and an ultraviolet sterilization lamp board are arranged. The electric heating tube heats the waste gas that has been odor-purified, removes moisture in the waste gas, and realizes the drying function. The support block fixes the ultraviolet sterilization lamp board, and the ultraviolet sterilization lamp board emits ultraviolet rays to sterilize and disinfect the waste gas, thereby improving the air quality of the discharged waste gas.
[0030] In summary, the present invention has the following beneficial effects:
[0031] 1. By setting up a filter control and heat exchange mechanism, the primary filter components are arranged on the top and bottom sides of the box body. When the high-temperature boiler exhaust gas enters the box body from the air inlet pipe, it first passes through the preliminary filtration of the primary filter component. The primary filter component can use filter mesh, filter cloth and other materials to intercept larger particulate matter in the exhaust gas, such as dust, soot, etc. During this process, the flow rate monitoring component located on the inside of the primary filter component can monitor the flow rate of the exhaust gas in real time. When the primary filter component on the top side of the box body is gradually blocked, the exhaust gas flow rate will decrease. The flow rate monitoring component can detect this change in time and send an alarm to the operator. In this way, the operator The operator can replace the primary filter assembly at the top in time according to the flow rate monitoring data, and then the primary filter assembly at the bottom can be used normally. The exhaust assembly is set on the left side of the top of the bottom plate and on the right side of the box. Its function is to generate negative pressure, extract the preliminarily filtered exhaust gas from the box, and send it to the heat exchange assembly, and then the heat exchange assembly is connected to the right side of the exhaust assembly. The high-temperature boiler exhaust gas contains a large amount of waste heat. The heat exchange assembly can recycle this waste heat, improve energy utilization efficiency, reduce energy consumption, and reduce the temperature of the exhaust gas, creating better conditions for subsequent purification treatment;
[0032] 2. By setting up a purification and drying mechanism, after the preliminarily filtered exhaust gas enters the tower body, the spray component will spray purification liquid, such as alkali solution, water, etc., to the exhaust gas. The purification liquid reacts chemically with harmful substances in the exhaust gas to absorb or neutralize the harmful substances, thereby achieving exhaust gas purification. The filter component is arranged inside the tower body, at the bottom of the spray component. Its function is to filter the contaminated purification liquid to remove impurities and solid particles. The filtered purification liquid can be recycled, reducing the purification cost, and the purification component further purifies the contaminated purification liquid to remove harmful substances and odors. The deodorization component is arranged on the top side of the tower body. Its function is to remove odors in the exhaust gas and make the discharged exhaust gas cleaner and odorless. The drying and disinfection component is arranged on the top side of the tower body. The exhaust gas that has been treated with deodorization is dried and disinfected with infrared rays before being discharged to remove moisture from the exhaust gas and sterilize the exhaust gas to improve air quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the box and tower structure of the present invention;
[0035] Figure 3 It is a schematic diagram of the structure of the primary filter assembly of the present invention;
[0036] Figure 4 It is a schematic diagram of the structure of the flow rate monitoring component of the present invention;
[0037] Figure 5 It is a schematic diagram of the structure of the exhaust assembly of the present invention;
[0038] Figure 6 It is a schematic diagram of the structure of the heat exchange component of the present invention;
[0039] Figure 7 It is a schematic diagram of the structure of the spray assembly of the present invention;
[0040] Figure 8 It is a schematic diagram of the structure of the filter assembly of the present invention;
[0041] Fig. 9 It is a schematic diagram of the purification component structure of the present invention;
[0042] Fig.10 It is a schematic diagram of the structure of the odor-free component of the present invention;
[0043] Fig.11 It is a schematic diagram of the structure of the drying and disinfection component of the present invention.
[0044] Figure numerals: 1, bottom plate; 2, box; 3, air inlet pipe; 4, filter control and heat exchange mechanism; 401, primary filter assembly; 4011, frame; 4012, carbon net; 4013, medium filter; 4014, primary filter; 402, flow rate monitoring assembly; 4021, remote controller; 4022, hot wire wind speed sensor; 4023, warning device; 4024, alarm; 403, exhaust assembly; 4031, suction pipe; 4032, fan; 4033, exhaust pipe; 404, heat exchange assembly; 4041, heat exchange box; 4042, delivery pipe; 4043, hot water exchange pipe; 5, tower; 6 , discharge pipe; 7, purification and drying mechanism; 701, spray assembly; 7011, water pump; 7012, water pipe; 7013, spray head; 702, filter assembly; 7021, carrier frame; 7022, carrier net; 7023, filtrate net; 703, purification assembly; 7031, pull frame; 7032, filter membrane plate; 7033, adsorption net; 704, odor removal assembly; 7041, frame; 7042, ULPA filter; 7043, activated carbon layer net; 705, drying and disinfection assembly; 7051, electric heating tube; 7052, support block; 7053, ultraviolet sterilization lamp board. DETAILED DESCRIPTION
[0045] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0046] Embodiment 1:
[0047] refer to Figure 1-6A high-temperature boiler exhaust gas purification and dust removal device with waste heat treatment includes a bottom plate 1, a box body 2 is bolted to the left side of the top of the bottom plate 1, an air intake pipe 3 is connected to the top of the box body 2, and a filter control and heat exchange mechanism 4 is arranged inside and on the right side of the box body 2. The filter control and heat exchange mechanism 4 includes a primary filter component 401, a flow rate monitoring component 402, an exhaust component 403 and a heat exchange component 404. The primary filter component 401 is respectively arranged on the top and bottom sides of the box body 2, the flow rate monitoring component 402 is arranged on the left side of the box body 2, and the flow rate monitoring component 403 is arranged on the left side of the box body 2. The detection component 402 is located on the inner side of the primary filter component 401, the exhaust component 403 is arranged on the left side of the top of the bottom plate 1, the exhaust component 403 is located on the right side of the box body 2, and the heat exchange component 404 is connected to the right side of the exhaust component 403. By setting the filter control and heat exchange mechanism 4, the primary filter component 401 is arranged on the top and bottom sides of the box body 2. When the high-temperature boiler exhaust gas enters the box body 2 from the air inlet pipe 3, it first passes through the preliminary filtration of the primary filter component 401. The primary filter component 401 can be made of materials such as filter nets and filter cloths, which can intercept the exhaust gas. Larger particulate matter in the air, such as dust, soot, etc., during this process, the flow rate monitoring component 402 located inside the primary filter component 401 can monitor the flow rate of the exhaust gas in real time. When the primary filter component 401 on the top side of the box body 2 is gradually blocked, the exhaust gas flow rate will decrease. The flow rate monitoring component 402 can detect this change in time and issue an alarm to the operator. In this way, the operator can replace the top primary filter component 401 in time according to the flow rate monitoring data, and then the bottom primary filter component 401 is used normally. The exhaust component 403 is arranged on the left side of the top of the bottom plate 1 and on the right side of the box body 2. Its function is to generate negative pressure, extract the exhaust gas that has been preliminarily filtered from the box body 2, and send it to the heat exchange component 404, and then the heat exchange component 404 is connected to the right side of the exhaust component 403. The high-temperature boiler exhaust gas contains a large amount of waste heat. The heat exchange component 404 can recycle this waste heat, improve energy utilization efficiency, reduce energy consumption, and reduce the temperature of the exhaust gas, creating better conditions for subsequent purification treatment.
[0048] like Figure 3As shown, the primary filter assembly 401 includes a frame 4011 arranged on the top and bottom sides of the box body 2, and the bottom, middle and top sides of the frame 4011 are respectively provided with a carbon mesh 4012, a medium filter mesh 4013 and a primary filter mesh 4014, the medium filter mesh 4013 is located on the top of the carbon mesh 4012, and the primary filter mesh 4014 is located on the top of the medium filter mesh 4013. By arranging the frame 4011, the carbon mesh 4012, the medium filter mesh 4013 and the primary filter mesh 4014, the frame 4011 are respectively arranged on the top and bottom sides of the box body 2 to provide support and installation positions for the carbon mesh 4012, the middle filter 4013 and the primary filter 4014. The primary filter 4014 first intercepts larger particulate matter, such as larger dust and soot, and the middle filter 4013 further filters smaller particles. The carbon mesh 4012 can absorb some odors and harmful gases. Through three-stage filtration, most of the larger particulate matter in the exhaust gas can be effectively removed, reducing the burden of subsequent filtration.
[0049] like Figure 4 As shown, the flow rate monitoring component 402 includes a remote controller 4021 bolted to the left side of the box body 2, a hot wire wind speed sensor 4022 is arranged on the left side of the box body 2, and the hot wire wind speed sensor 4022 is electrically connected to the remote controller 4021. A warning device 4023 and an alarm 4024 are respectively arranged on the left side of the box body 2, and the warning device 4023 and the alarm 4024 are both electrically connected to the remote controller 4021. By setting the remote controller 4021, the hot wire wind speed sensor 4022, the warning device 4023 and the alarm 4024, the hot wire wind speed sensor 4022 monitors the flow rate of the exhaust gas in the box body 2 in real time. , and transmits the data to the remote controller 4021. When the flow rate changes, especially when the flow rate drops due to blockage of the primary filter component 401, the remote controller 4021 determines whether an alarm needs to be issued based on a preset threshold value. If the flow rate is lower than the set value, the remote controller 4021 controls the alarm 4023 to issue a warning signal to alert the operator. If the situation is serious, the alarm 4024 is controlled to sound an alarm so that the operator can remove and replace the top frame 4011 in time. At the same time, the bottom frame 4011 works normally, thereby ensuring the stability of the exhaust gas flow rate and improving the stability of purification and dust removal.
[0050] like Figure 5As shown, the exhaust component 403 includes a suction pipe 4031 connected to the bottom right side of the box body 2, and a fan 4032 is bolted to the left side of the top of the bottom plate 1, the suction end of the fan 4032 is connected to the right side of the suction pipe 4031, and the output end of the fan 4032 is connected to the exhaust pipe 4033. By arranging the suction pipe 4031, the fan 4032 and the exhaust pipe 4033, the fan 4032 generates negative pressure through the suction pipe 4031, and extracts the exhaust gas that has been preliminarily filtered from the box body 2. The function of the fan 4032 ensures that the exhaust gas can flow smoothly in the system, overcomes factors such as pipeline resistance, and quickly transports the exhaust gas to the heat exchange component 404 for the next step of processing.
[0051] like Figure 6 As shown, the heat exchange assembly 404 includes a heat exchange box 4041 bolted to the top of the bottom plate 1, the left side of the heat exchange box 4041 is connected to the right side of the drain pipe 4033, the right side of the heat exchange box 4041 is connected to the delivery pipe 4042, the right side of the delivery pipe 4042 is connected to the left side of the tower body 5, and the heat exchange box 4041 is provided with a hot water exchange pipe 4043. By arranging the heat exchange box 4041, the delivery pipe 4042 and the hot water exchange pipe 4043, the heat exchange box 4041 receives the heat from the fan 4032. Exhaust gas, low-temperature water or other heat exchange medium flows in the heat exchange water pipe 4043. When the high-temperature exhaust gas passes through the heat exchange box 4041, the heat is transferred to the medium in the heat exchange water pipe 4043 through heat exchange, realizing waste heat recovery. The recovered waste heat can be used for heating, hot water supply or other industrial production processes, improving energy utilization efficiency, while reducing the exhaust gas temperature, creating better conditions for subsequent purification treatment. The delivery pipe 4042 delivers the exhaust gas after heat exchange to the tower body 5 for further purification.
[0052] Brief description of the use process: First, after the high-temperature boiler exhaust gas enters the box 2 from the air inlet pipe 3, the primary filter 4014 inside the frame 4011 takes effect first, intercepting larger particulate matter, such as larger dust and soot, the middle filter 4013 further filters smaller particles, and the carbon mesh 4012 absorbs some odors and harmful gases. Through these three levels of filtration, most of the larger particulate matter in the exhaust gas is effectively removed, reducing the burden of subsequent filtration. In this process, the hot wire wind speed sensor 4022 on the left side of the box 2 monitors the flow rate of the exhaust gas in the box 2 in real time and transmits the data to the remote controller 4021. When the flow rate changes, especially when the flow rate decreases due to blockage of the primary filter component 401, the remote controller 4021 determines whether an alarm needs to be issued based on a preset threshold value. If the flow rate is lower than the set value, the remote controller 4021 controls the alarm 4023 to issue a warning signal to remind the operator to pay attention. If the situation is more serious, the alarm 4024 is controlled to sound an alarm so that the operator can promptly check the top frame 401 1 is taken out and replaced. At the same time, the frame 4011 at the bottom carries various filters to work normally, thereby ensuring the stability of the exhaust gas flow rate and improving the stability of purification and dust removal. Then, the fan 4032 on the left side of the top of the bottom plate 1 generates negative pressure through the suction pipe 4031 to extract the preliminarily filtered exhaust gas from the box 2. The fan 4032 overcomes factors such as pipeline resistance to ensure that the exhaust gas can flow smoothly in the system and quickly transport the exhaust gas to the heat exchange box 4041. The heat exchange box 4041 receives the exhaust gas from the fan 4032. Gas, low-temperature water or other heat exchange medium flows in the hot water exchange pipe 4043 inside the heat exchange box 4041. When the high-temperature exhaust gas passes through the heat exchange box 4041, the heat is transferred to the medium in the hot water exchange pipe 4043 through heat exchange, thereby realizing waste heat recovery. The recovered waste heat can be used for heating, hot water supply or other industrial production processes, thereby improving energy utilization efficiency and reducing the exhaust gas temperature, thereby creating better conditions for subsequent purification treatment. The delivery pipe 4042 delivers the exhaust gas after heat exchange to the tower body 5 for further purification.
[0053] Embodiment 2:
[0054] refer to Figure 7-11, a high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment, including a tower body 5, the tower body 5 is bolted to the right side of the top of the bottom plate 1, the tops of both sides of the tower body 5 are connected with discharge pipes 6, and a purification liquid is arranged on the bottom side of the tower body 5, and a purification and drying mechanism 7 is arranged inside and on the right side of the tower body 5. The purification and drying mechanism 7 includes a spray component 701, a filter component 702, a purification component 703, a deodorization component 704 and a drying and disinfection component 705. The spray component 701 is arranged in the middle of the tower body 5, the filter component 702 is arranged inside the tower body 5, the filter component 702 is located at the bottom of the spray component 701, the purification component 703 is arranged on the right side of the tower body 5, the deodorization component 704 is arranged on the top side of the tower body 5, and the drying and disinfection component 705 is arranged on the top side of the tower body 5. By setting the purification and drying mechanism 7, after the preliminarily filtered exhaust gas enters the tower body 5, the spray component 701 will spray The waste gas is sprayed with a purification liquid, such as alkali solution, water, etc. The purification liquid reacts chemically with harmful substances in the waste gas to absorb or neutralize the harmful substances, thereby achieving waste gas purification. The filter component 702 is arranged inside the tower body 5, at the bottom of the spray component 701. Its function is to filter the contaminated purification liquid to remove impurities and solid particles therein. The filtered purification liquid can be recycled, reducing the purification cost, and the purification component 703 further purifies the contaminated purification liquid to remove harmful substances and odors therein. The deodorization component 704 is arranged on the top side of the tower body 5. Its function is to remove the odor in the waste gas and make the discharged waste gas cleaner and odorless. The drying and disinfection component 705 is arranged on the top side of the tower body 5. The waste gas that has been treated with deodorization is dried and disinfected with infrared rays before being discharged to remove moisture from the waste gas and sterilize the waste gas to improve the air quality.
[0055] like Figure 7 As shown, the spray assembly 701 includes a water pump 7011 bolted to the right side of the top of the base plate 1, the absorption end of the water pump 7011 is connected to the right side of the tower body 5, the discharge end of the water pump 7011 is connected to a water pipe 7012, the left side of the water pipe 7012 runs through the right side of the tower body 5, and the bottom of the water pipe 7012 is connected to a spray head 7013. By arranging the water pump 7011, the water pipe 7012 and the spray head 7013, the water pump 7011 extracts the filtered purified liquid from the bottom of the tower body 5, and transports it to the spray head 7013 through the water pipe 7012. The spray head 7013 sprays the purified liquid, such as alkali solution or water, on the exhaust gas entering the tower body 5. The purified liquid reacts chemically with harmful substances in the exhaust gas to absorb or neutralize the harmful substances, thereby achieving preliminary purification of the exhaust gas.
[0056] like Figure 8As shown, the filter assembly 702 includes a supporting frame 7021 arranged on the right side of the tower body 5, a supporting net 7022 is arranged on the top side of the supporting frame 7021, the supporting net 7022 is located at the bottom of the spray head 7013, and a filtrate net 7023 is bolted to the bottom of the supporting net 7022. By arranging the supporting frame 7021, the supporting net 7022 and the filtrate net 7023, the supporting frame 7021 provides an installation position for the supporting net 7022 and the filtrate net 7023. When the purified liquid after spraying falls, it first passes through the supporting net 7022. The supporting net 7022 intercepts larger impurities and solid particles, and the filtrate net 7023 further filters the fine particles in the purified liquid. The purified liquid after filtration can be recycled, thereby reducing the purification cost.
[0057] like Fig. 9 As shown, the purification component 703 includes a lifting frame 7031 arranged on the right side of the tower body 5, a filter membrane plate 7032 is arranged on the left side of the lifting frame 7031, and an adsorption net 7033 is arranged on the right side of the filter membrane plate 7032. By setting the lifting frame 7031, the filter membrane plate 7032 and the adsorption net 7033, the lifting frame 7031 is convenient for the installation and replacement of the filter membrane plate 7032 and the adsorption net 7033. The filter membrane plate 7032 can filter tiny particles and some harmful substances in the exhaust gas, and the adsorption net 7033 removes specific harmful substances in the purification liquid through adsorption, thereby further improving the purification effect of the exhaust gas.
[0058] like Fig.10 As shown, the odor removal component 704 includes a frame 7041 arranged on the right side of the tower body 5, and the bottom and top of the frame 7041 are bolted with a ULPA filter 7042 and an activated carbon layer net 7043 respectively. The activated carbon layer net 7043 is located on the top of the ULPA filter 7042. By arranging the frame 7041, the ULPA filter 7042 and the activated carbon layer net 7043, the frame 7041 provides support for the ULPA filter and the activated carbon layer net 7043. The ULPA filter can filter out most of the tiny particles, and the filtration efficiency for particles with a diameter of 0.1-0.3 microns is generally above 99.999%, which effectively removes fine particles in the exhaust gas. The activated carbon layer net 7043 absorbs odors and harmful gases in the exhaust gas, making the discharged exhaust gas cleaner and odorless.
[0059] like Fig.11As shown, the drying and disinfection component 705 includes an electric heating tube 7051 arranged on the top side of the tower body 5, and support blocks 7052 are bolted on both sides of the top side of the tower body 5. The inner side of the support block 7052 is bolted with an ultraviolet sterilization lamp board 7053. By arranging the electric heating tube 7051, the support block 7052 and the ultraviolet sterilization lamp board 7053, the electric heating tube 7051 heats the waste gas that has been odor-purified, removes moisture in the waste gas, and realizes the drying function. The support block 7052 fixes the ultraviolet sterilization lamp board 7053, and the ultraviolet sterilization lamp board 7053 emits ultraviolet rays to sterilize and disinfect the waste gas, thereby improving the air quality of the discharged waste gas.
[0060] Brief description of the use process: First, after the exhaust gas after heat exchange enters the tower body 5 through the delivery pipe 4042, the water pump 7011 located on the top right side of the bottom plate 1 starts to work. The water pump 7011 extracts the filtered purified liquid from the bottom of the tower body 5 and delivers it to the spray head 7013 through the water delivery pipe 7012. The spray head 7013 sprays the purified liquid, such as alkali liquid or water, to the exhaust gas entering the tower body 5. The purified liquid reacts chemically with the harmful substances in the exhaust gas to absorb or neutralize the harmful substances, thereby achieving preliminary purification of the exhaust gas. During the process, after the purified liquid falls, it first passes through the bearing net 7022 set in the bearing frame 7021 on the right side inside the tower body 5. The bearing net 7022 intercepts larger impurities and solid particles. The filtrate net 7023 bolted at the bottom of the bearing net 7022 further filters the fine particles in the purified liquid. The purified liquid after filtration can be recycled, which reduces the purification cost. Then the filter membrane plate 7032 can filter the tiny particles and some harmful substances in the purified liquid, and the adsorption net 7033 removes specific harmful substances in the purified liquid through adsorption, further improving the purification effect of the purified liquid. Then the exhaust gas continues to flow after preliminary purification by spraying. Subsequently, the exhaust gas passes through the ULPA filter and the activated carbon layer net 7043 set in the frame 7041 on the right side inside the tower body 5. The frame 7041 provides support for the ULPA filter and the activated carbon layer net 7043. The ULPA filter can filter out most of the tiny particles, and the filtration efficiency of particles with a diameter of 0.1-0.3 microns is usually above 99.999%, which can effectively remove In addition to the fine particles in the exhaust gas, the activated carbon layer net 7043 absorbs the odor and harmful gases in the exhaust gas, making the exhausted exhaust gas cleaner and odorless. Finally, the exhaust gas after odor removal reaches the top side of the tower body 5. The electric heating tube 7051 heats the exhaust gas to remove moisture in the exhaust gas and realize the drying function. The support blocks 7052 on both sides of the top side of the tower body 5 are fixed with ultraviolet sterilization lamp panels 7053. The ultraviolet sterilization lamp panels 7053 emit ultraviolet rays to sterilize and disinfect the exhaust gas, thereby improving the air quality of the exhausted exhaust gas.
[0061] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A high-temperature boiler exhaust gas purification and dust removal device with waste heat treatment, comprising a bottom plate (1), characterized in that: The left side of the top of the bottom plate (1) is bolted to a box body (2), the top of the box body (2) is connected to an air intake pipe (3), the inside and right side of the box body (2) are both provided with a filter control and heat exchange mechanism (4), the filter control and heat exchange mechanism (4) comprises a primary filter component (401), a flow rate monitoring component (402), an exhaust component (403) and a heat exchange component (404), the primary filter component (401) is respectively arranged on the top and bottom sides of the box body (2), the flow rate monitoring component (402) is arranged on the left side of the box body (2), the flow rate monitoring component (402) is located on the inner side of the primary filter component (401), the exhaust component (403) is arranged on the left side of the top of the bottom plate (1), the exhaust component (403) is located on the right side of the box body (2), the heat exchange component (404) is connected to the right side of the exhaust component (403), and the right side of the top of the bottom plate (1) A tower body (5) is bolted, the tops of both sides of the tower body (5) are connected to discharge pipes (6), the bottom side of the tower body (5) is provided with purification liquid, the inside and right side of the tower body (5) are provided with purification and drying mechanisms (7), the purification and drying mechanisms (7) include a spray component (701), a filter component (702), a purification component (703), an odor removal component (704) and a drying and disinfection component (705), the spray component (701) is arranged in the middle of the tower body (5), the filter component (702) is arranged in the tower body (5), the filter component (702) is located at the bottom of the spray component (701), the purification component (703) is arranged on the right side of the tower body (5), the odor removal component (704) is arranged on the top side of the tower body (5), and the drying and disinfection component (705) is arranged on the top side of the tower body (5).
2. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1 is characterized in that: The primary filter assembly (401) comprises a frame (4011) arranged on the top and bottom sides of the housing (2); a carbon mesh (4012), a medium filter mesh (4013) and a primary filter mesh (4014) are respectively arranged on the bottom, middle and top sides of the frame (4011); the medium filter mesh (4013) is located on the top of the carbon mesh (4012), and the primary filter mesh (4014) is located on the top of the medium filter mesh (4013).
3. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1 is characterized in that: The flow rate monitoring component (402) comprises a remote controller (4021) bolted to the left side of the box (2); a hot wire wind speed sensor (4022) is arranged on the left side inside the box (2); the hot wire wind speed sensor (4022) is electrically connected to the remote controller (4021); a warning device (4023) and an alarm (4024) are respectively arranged on the left side of the box (2); the warning device (4023) and the alarm (4024) are both electrically connected to the remote controller (4021).
4. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1 is characterized in that: The exhaust assembly (403) comprises a suction pipe (4031) connected to the bottom right side of the box body (2); a fan (4032) is bolted to the left side of the top of the bottom plate (1); the suction end of the fan (4032) is connected to the right side of the suction pipe (4031); and the output end of the fan (4032) is connected to the exhaust pipe (4033).
5. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 4 is characterized in that: The heat exchange assembly (404) comprises a heat exchange box (4041) bolted to the top of the base plate (1); the left side of the heat exchange box (4041) is connected to the right side of the drain pipe (4033); the right side of the heat exchange box (4041) is connected to a delivery pipe (4042); the right side of the delivery pipe (4042) is connected to the left side of the tower body (5); and a hot water exchange pipe (4043) is arranged inside the heat exchange box (4041).
6. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1 is characterized in that: The spray assembly (701) comprises a water pump (7011) bolted to the right side of the top of the base plate (1); the suction end of the water pump (7011) is connected to the right side of the tower body (5); the discharge end of the water pump (7011) is connected to a water pipe (7012); the left side of the water pipe (7012) passes through the right side of the tower body (5); and the bottom of the water pipe (7012) is connected to a spray head (7013).
7. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 6 is characterized by: The filter assembly (702) comprises a bearing frame (7021) arranged on the right side inside the tower body (5), a bearing net (7022) is arranged on the top side inside the bearing frame (7021), the bearing net (7022) is located at the bottom of the spray head (7013), and a filtrate net (7023) is bolted to the bottom of the bearing net (7022).
8. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1 is characterized in that: The purification component (703) includes a lifting frame (7031) arranged on the right side inside the tower body (5), a filter membrane plate (7032) is arranged on the left side inside the lifting frame (7031), and an adsorption net (7033) is arranged on the right side of the filter membrane plate (7032).
9. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1 is characterized by: The deodorizing component (704) includes a frame (7041) arranged on the right side inside the tower body (5), and the bottom and top of the frame (7041) are bolted with a ULPA filter (7042) and an activated carbon layer net (7043) respectively, and the activated carbon layer net (7043) is located on the top of the ULPA filter (7042).
10. The high-temperature boiler exhaust gas purification and dust removal equipment with waste heat treatment according to claim 1, characterized in that: The drying and disinfection component (705) includes an electric heating tube (7051) arranged on the top side of the tower body (5), and support blocks (7052) are bolted to both sides of the top side of the tower body (5), and an ultraviolet sterilization lamp panel (7053) is bolted to the inner side of the support block (7052).