Automatic loading and unloading regular assembly line of turret punch press

By designing an automatic loading and unloading assembly line including robotic arms, material storage table, regularization device, turret punching machine and flip device, the problem of low automation of existing turret punching machines is solved, efficient automated production is achieved, and manual labor intensity and sheet pollution are reduced.

CN119549601APending Publication Date: 2025-03-04SHENGSHI CONTAINER MANAGEMENT SHANGHAI +1
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Patent Information

Application Number
CN202411960477.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The existing turret punches have low automation and rely on manual operations, resulting in high labor intensity and low efficiency.

Method used

An automatic loading and unloading assembly line including a robotic arm, a material storage table, a regularization device, a turret punching machine and a flip device is designed. The robotic arm is responsible for taking sheets from the storage table and placing them on a regular device for regularization. Then the regular sheets are placed on the turret punch for stamping, and finally stacking the sheets through the flip device.

Benefits of technology

Through the use of robotic arms and automatic loading and unloading devices, logistics consistency is achieved, manual operation is reduced, automation is improved, manual labor intensity is reduced, and sheet material pollution is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic feeding and discharging neatening assembly line of a turret punch press. The automatic feeding and discharging neatening assembly line comprises a mechanical arm, a storage table, a neatening device, the turret punch press and a turnover device, compared with the prior art, the technical scheme has the beneficial effects that according to the technical scheme, the mechanical arm and the automatic feeding and discharging device are adopted to replace manpower, logistics continuity is achieved, one worker is reduced, the automation degree is improved, the manual labor intensity is reduced, the arrangement table, the mechanical arm for taking materials and the overturning frame for overturning plates are reasonably utilized, manual operation is reduced, and plate pollution is reduced; manual work is replaced by automation; a foundation is provided for an automatic door plate shearing, notching and profiling composite line, full-automatic door plate production is achieved by adding automatic plate shearing and automatic profiling procedures on the basis of a turret punch press assembly line, and a notching core automatic production procedure of a turret punch press is reasonably utilized; the possibility of producing the door plate by one composite line is achieved through automatic production of front and back procedures of the connection part.
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Description

Technical Field

[0001] The invention relates to the technical field of automated equipment, and in particular to an automatic loading and unloading regularization production line for a turret punch press. Background Art

[0002] The existing turret punch press is a single-machine operation, and at least two workers are needed to complete the punching of a door panel. All operations from the loading of the door panels to the final stacking and storage are done manually, with a low degree of automation, a high degree of manual participation, high labor intensity, and low efficiency. Therefore, it is necessary to develop a turret punch press automatic loading and unloading regularization assembly line. After searching, no technical solution identical to the present invention was found. Summary of the invention

[0003] The main technical problem solved by the present invention is to provide an automatic loading and unloading regularization production line for a turret punch press, so as to solve one or more of the above-mentioned prior art problems.

[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: a turret punch press automatic loading and unloading regularization production line, the innovation of which is: comprising a mechanical arm and a material storage table arranged around the mechanical arm, a regularization device, a turret punch press and a turning device;

[0005] The tidying device comprises a tidying frame, a tidying platform arranged on the top of the tidying frame, and a tidying structure arranged on the tidying frame, and the turning device comprises a turning frame and a turning structure arranged on the turning frame;

[0006] The robotic arm can take the sheet from the storage table and place it on the tidying device. After tidying, the robotic arm will take the sheet from the tidying device to the turret punch press for punching. After punching, the robotic arm will take the sheet and place it on the flipping device to flip the sheet and stack it.

[0007] In some embodiments, the regularization structure includes a transverse regularization group for adjusting the transverse position of the sheet material and a longitudinal regularization group for adjusting the longitudinal position of the sheet material.

[0008] In some embodiments, the transverse regularization group includes a first regularization cylinder and a second regularization cylinder arranged on both sides of the regularization table, the first regularization cylinder is provided with a first baffle, and the second regularization cylinder is provided with a second baffle; the longitudinal regularization group includes a third regularization cylinder and a fourth regularization cylinder arranged at both ends of the regularization table, the third regularization cylinder is provided with a third baffle, and the fourth regularization cylinder is provided with a fourth baffle.

[0009] In some embodiments, the flip structure includes a flip seat, a flip shaft disposed on the flip seat, a flip frame disposed on the flip shaft, and a driving assembly for driving the flip shaft to rotate, and a suction cup is disposed on the flip frame.

[0010] In some embodiments, the driving assembly includes a driving motor, a driving gear disposed at an output end of the driving motor, a driven gear disposed on the flip shaft, and a transmission chain for connecting the driving gear and the driven gear.

[0011] The beneficial effects of the present invention are as follows: the technical solution adopts a robotic arm and an automatic loading and unloading device to replace manual labor, thereby achieving the continuity of logistics, reducing one manual labor, improving the degree of automation, reducing the intensity of manual labor, and rationally utilizing the tidying table, the robotic arm to pick up materials, and the turning frame to flip the plate, thereby reducing manual operation, reducing sheet material pollution, and replacing manual labor through automation; it provides a basis for the automatic shearing, punching and pressing composite line for door panels, and on the basis of the turret punch press assembly line, by adding automatic shearing and automatic pressing processes, the production of fully automatic door panels can be achieved. The core automated production process of the turret punch press for punching is rationally utilized, and by connecting some of the automated production processes before and after the composite line, it is possible to produce door panels on a composite line. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0013] Figure 1 It is an overall top view of an automatic loading and unloading regularization production line of a turret punch press of the present invention.

[0014] Figure 2 It is a front view of a regularization device of a regularization production line for automatic loading and unloading of a turret punch press according to the present invention.

[0015] Figure 3 It is a top view of a regularization device of a regularization production line for automatic loading and unloading of a turret punch press according to the present invention.

[0016] Figure 4 The invention discloses a front view of a turning device of a turret punch press automatic loading and unloading regularization production line.

[0017] Figure 5 It is a side view of a turning device of a turret punch press automatic loading and unloading regularization production line of the present invention.

[0018] Figure 6 It is a top view of a turning device of a turret punch press automatic loading and unloading regularization production line of the present invention. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figures 1 to 6 As shown, an embodiment of the present invention includes: a turret punch press automatic loading and unloading grading production line, including a robotic arm 100 and a material storage table 200 arranged around the robotic arm 100, a grading device 300, a turret punch press 400 and a flipping device 500.

[0021] The storage table 200 is arranged on one side of the tidying device 300, and the turning device 500 is arranged on the other side of the tidying device 300; the tidying device 300 includes a tidying frame 310, and the top surface of the tidying frame 310 is provided with a tidying table 320 surface, and the tidying table 320 surface is composed of a plurality of tidying plates, and the tidying plates are arranged in parallel with each other and there is a gap between two adjacent tidying plates; the tidying device 300 also includes a tidying cylinder group, and the tidying cylinder group includes a first tidying cylinder 331, a second tidying cylinder 341, a third tidying cylinder 351 and a fourth tidying cylinder 361, the first tidying cylinder 331 and the second tidying cylinder 341 are arranged on both sides of the tidying table 320 surface, and the extension directions of the first tidying cylinder 331 and the second tidying cylinder 341 are opposite, the third tidying cylinder 351 and the fourth tidying cylinder 361 are arranged at both ends of the tidying table 320 surface, and the third tidying cylinder 351 and the fourth tidying cylinder 361 are arranged The extension directions of the regularizing cylinder 361 are opposite, and the first regularizing cylinder 331, the second regularizing cylinder 341, the third regularizing cylinder 351 and the fourth regularizing cylinder 361 work on the same plane. The output end of the first regularizing cylinder 331 is provided with a first baffle 332, the output end of the second regularizing cylinder 341 is provided with a second baffle 342, the output end of the third regularizing cylinder 351 is provided with a third baffle 352, and the output end of the fourth regularizing cylinder 361 is provided with a fourth baffle 362. The working principle of the above structure is that when the robot 100 places the sheet material on the regularizing table 320, the first regularizing cylinder 331, the second regularizing cylinder 341, the third regularizing cylinder 351 and the fourth regularizing cylinder 361 start to extend and retract back and forth at the same time, and the first baffle 332, the second baffle 342, the third baffle 352 and the fourth baffle 362 will meet and act on the edge of the sheet material, so that the sheet material is slowly positioned and regularized.

[0022] The flipping device 500 includes a flipping frame 510, on which at least two flipping seats 521 are provided, on which a flipping shaft 522 is mounted, on which a flipping frame 523 is mounted, on which a suction cup 525 for adsorbing the sheet material is mounted, the suction cup 525 is distributed at the edge of the flipping frame 523, in which a driven gear 532 is provided in the middle of the flipping shaft 522, and on which a flipping motor is further provided, the output end of the flipping motor is provided with a reducer, and at the output end of the reducer a driving gear 524 is provided, and the driving gear 524 is located at the positive end of the driven gear 532. Below, the driving gear 524 and the driven gear 532 are also provided with a transmission chain for transmission between the two. The working principle of the above structure is that when the stamped sheet is placed on the flip frame 523 by the robot arm 100, the suction cup 525 starts to operate, and the pressure difference is used to firmly adsorb the sheet on the flip frame 523, and then the flip motor starts to operate. The flip frame 523 will be driven by the flip motor to flip 180° around the flip axis 522. At this time, the sheet on the flip frame 523 faces downward, the suction cup 525 stops working, the sheet falls naturally, the flip motor runs in reverse, and the flip frame 523 is reset.

[0023] The working principle of this technical solution is that the sheet material is first stored on the material storage table 200, and the suction cup 525 at the front end of the robot 100 grabs the sheet material from the material storage table 200 and places it on the straightening table 320. After the straightening table 320 detects that the sheet material is in place, the first straightening cylinder 331, the second straightening cylinder 341, the third straightening cylinder 351 and the fourth straightening cylinder 361 straighten the sheet material, and a signal is sent after the straightening is completed, the cylinder is released, and the robot 100 takes the material from the straightening table 320 and places it in the punching area for punching. After the punching is completed, a signal is sent, and the robot 100 takes the material from the punching area and places it on the turning frame 523. The turning frame 523 detects that the cylinder under the sheet material sucks the sheet material and turns it over. When it reaches the specified position, the cylinder is released, the sheet material falls naturally, and the material is stacked.

[0024] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A turret punch press automatic loading and unloading regularization production line, characterized by: It comprises a mechanical arm (100), and a material storage table (200), a tidying device (300), a turret punching machine (400), and a turning device (500) arranged around the mechanical arm (100); The tidying device (300) comprises a tidying frame (310), a tidying table (320) arranged on the top of the tidying frame (310), and a tidying structure arranged on the tidying frame (310); and the turning device (500) comprises a turning frame (510) and a turning structure arranged on the turning frame (510); The robot arm (100) can take the sheet material from the storage table (200) and place it on the tidying device (300). After the tidying is completed, the robot arm (100) takes the sheet material on the tidying device (300) to the turret punch press (400) for punching. After the punching is completed, the robot arm (100) takes the sheet material and places it on the flipping device (500) to flip the sheet material and then stack the material.

2. The automatic loading and unloading regularization production line of a turret punch press according to claim 1 is characterized by: The regularization structure includes a transverse regularization group for adjusting the transverse position of the sheet material and a longitudinal regularization group for adjusting the longitudinal position of the sheet material.

3. The automatic loading and unloading regularization production line of a turret punch press according to claim 2 is characterized by: The transverse regularization group comprises a first regularization cylinder (331) and a second regularization cylinder (341) arranged on both sides of the regularization platform (320), the first regularization cylinder (331) being provided with a first baffle (332), and the second regularization cylinder (341) being provided with a second baffle (342); the longitudinal regularization group comprises a third regularization cylinder (351) and a fourth regularization cylinder (361) arranged at both ends of the regularization platform (320), the third regularization cylinder (351) being provided with a third baffle (352), and the fourth regularization cylinder (361) being provided with a fourth baffle (362).

4. The automatic loading and unloading regularization production line of a turret punch press according to claim 3 is characterized by: The tidying table (320) is composed of a plurality of tidying plates, which are arranged parallel to each other and there is a gap between two adjacent tidying plates.

5. The automatic loading and unloading regularization production line of a turret punch press according to claim 1 is characterized by: The flip structure comprises a flip seat (521), a flip shaft (522) arranged on the flip seat (521), a flip frame (523) arranged on the flip shaft (522), and a driving component for driving the flip shaft (522) to rotate, and a suction cup (525) is provided on the flip frame (523).

6. The automatic loading and unloading regularization production line of a turret punch press according to claim 5 is characterized by: The driving assembly comprises a driving motor (531), a driving gear (524) arranged at the output end of the driving motor (531), a driven gear (532) arranged on the flip shaft (522), and a transmission chain for connecting the driving gear (524) and the driven gear (532).

7. The automatic loading and unloading regularization production line of a turret punch press according to claim 6 is characterized by: The output end of the driving motor (531) is also provided with a reduction box, and the output end of the reduction box is connected to the driving gear (524).