Pipe fitting polishing system
By designing the pipe fitting grinding system, using grabbing devices, blunt edge processing equipment and pipe fitting grinding equipment, the problems of low efficiency and insufficient safety of preparation before welding of pipe fittings are solved, and an efficient and safe welding preparation process is achieved.
Patent Information
- Application Number
- CN202411729976.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-04
AI Technical Summary
The current preparation work before welding of pipe fittings is inefficient, and workers are easily cut by acute angle edges, and are easily scratched by pipe fittings during grinding operations, resulting in low safety.
A pipe fitting grinding system is designed, including a gripping device, back plate assembly, mobile countertop, blunt edge processing equipment and pipe fitting grinding equipment. The system uses the grab device to locate the pipe fittings, blunt edge processing equipment to grind the acute angle blunt edge, and the pipe fitting grinding equipment to grind the inner and outer sides to achieve an automated and safe grinding process.
It improves the preparation efficiency before welding of pipe fittings, improves the quality and efficiency of subsequent welding, avoids the risk of injury for workers during grinding, and enhances the safety of grinding work.
Smart Images

Figure CN119550171A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of intelligent manufacturing equipment industry, and in particular to a machine tool or device designed for grinding rotating surfaces of workpieces, and also includes the technical classification of grinding adjacent planes, and in particular to a pipe grinding system. Background Art
[0002] The groove is a groove of a certain geometric shape that is processed and assembled at the part to be welded of the pipe fitting. Its main purpose is to weld the workpiece and ensure the welding quality.
[0003] Usually, the groove cut on the pipe fitting has a sharp edge, which can easily cut workers during welding. In addition, if the outer and inner sides of the welded part near the groove of the pipe fitting are not polished, the dirt on the outer and inner sides of the pipe fitting will dissolve into the welding position, resulting in reduced welding quality.
[0004] Therefore, the current preparation work for pipe fittings before welding includes: manually grinding the sharp angle edge of the groove to a blunt edge, grinding the sharp angle edge into a right angle, and grinding the welding area near the groove to improve the subsequent welding quality.
[0005] However, the inventors have found that the current preparation work before welding is not only inefficient, but also workers are easily cut by sharp edges and scratched by pipes when grinding the welding area near the groove, resulting in low safety of the preparation work. Summary of the invention
[0006] The present application provides a pipe grinding system to solve the problem that the current preparation work before welding is not only inefficient, but also workers are easily cut by sharp edges and scratched by pipes when grinding the welding area near the groove, resulting in low safety of the preparation work.
[0007] The present application provides a pipe grinding system, comprising: a gripping device, a backing plate assembly, a movable platform, and at least one blunt edge processing device;
[0008] A grabbing device for grabbing the pipe;
[0009] a back plate assembly connected to the grabbing device;
[0010] Mobile platform, used to limit the position of the pipeline;
[0011] A blunt edge processing device is connected to the movable platform; the blunt edge processing tool is used to grind the sharp angle of the groove of the pipe fitting;
[0012] The pipe fitting grinding equipment is connected to the movable platform; the pipe fitting grinding equipment is used for grinding the inner side surface and the outer side surface of the groove side of the pipe fitting.
[0013] In the above scheme, the gripping device comprises: a chuck, the chuck comprises a rotating part and a fixed part, the rotating part is rotatably connected to the fixed part, the rotating part is located on the side of the chuck facing the movable platform, and the fixed part is located on the side of the chuck away from the movable platform;
[0014] The chuck has a chuck opening that passes through the rotating part and the fixed part, and the chuck opening and the rotating part have the same axis;
[0015] One end of the pipe passes through the chuck opening and contacts the movable platform;
[0016] The rotating part is used to grab the pipe in the chuck opening;
[0017] The rotating part is rotatably connected to the back plate assembly, and the fixing part is fixedly connected to the back plate assembly.
[0018] In the above solution, the rotating part includes a rotating disc body and two or more gripping fingers, the gripping fingers are movably connected to the rotating disc body, and the gripping fingers move toward and away from the chuck opening;
[0019] Two or more gripping fingers are used to apply pressure to the outer side of the tube in the chuck opening;
[0020] Two or more gripping fingers are also used to apply pressure to the inner side of the tube in the chuck opening.
[0021] In the above solution, the back plate assembly includes: a support plate and a fixing plate;
[0022] The rotating part passes through the supporting plate;
[0023] The fixing portion is connected to the supporting plate.
[0024] In the above solution, the support plate has at least one curved plate;
[0025] The arc-shaped plate is bent toward a side of the support plate away from the movable platform;
[0026] The side edge of the fixing plate is connected to the arc-shaped plate;
[0027] The fixing portion is connected to a side of the fixing plate facing the supporting plate.
[0028] In the above solution, the movable platform comprises: a platform body and at least one rotating shaft;
[0029] The rotating shaft is located on a side of the platform facing the grasping device;
[0030] The rotating shaft is rotatably connected to the top of the platform, and the rotating shaft is used to contact the pipe fitting and limit the position of the pipe fitting.
[0031] In the above solution, the movable platform further comprises: at least one sliding block and at least one platform guide rail;
[0032] The platform is in contact with the pipeline and is used to limit the position of the pipeline;
[0033] The slider is connected to the bottom of the platform, and the bottom of the slider has a slide groove;
[0034] The platform guide rail is inserted into the slide groove, and the slider is used to move along the axial direction of the platform guide rail.
[0035] In the above scheme, the blunt edge processing equipment includes: a blunt edge processing device and a blunt edge moving device;
[0036] The blunt edge processing device is used to perform blunt edge grinding on the sharp angle of the groove of the pipe fitting;
[0037] The blunt edge moving device is connected to the blunt edge processing device, and the blunt edge moving device is used to move the blunt edge processing device so that the blunt edge processing device contacts with the pipe fitting and is separated from the pipe fitting.
[0038] In the above scheme, the pipe grinding equipment includes: two or more grinding heads, two or more grinding motors and a grinding bracket;
[0039] The grinding head is used to perform grinding operations on the inner side and the outer side of the pipe fitting;
[0040] One of the grinding motors is connected to one of the grinding heads, and the grinding motor is used to provide rotational power to the grinding head;
[0041] At least one of the grinding motors is fixed inside the grinding bracket.
[0042] The above scheme further includes: a support platform;
[0043] The back plate assembly and the movable platform are fixed on the supporting platform.
[0044] The present application provides a pipe grinding system, which positions the pipe by passing the pipe through a gripping device and contacting it with a movable platform, and then gripping the pipe through the gripping device; performing blunt edge grinding on the sharp angle of the groove of the pipe by a blunt edge processing device so that the groove of the pipe forms a blunt edge; and performing grinding operations on the inner side and outer side of one side of the groove of the pipe by a pipe grinding device so as to grind the inner side and outer side of the pipe.
[0045] It realizes automatic grinding of the sharp angle of the groove of the pipe fitting, as well as the outer and inner sides of the welded parts around the groove of the pipe fitting, which improves the work efficiency of the preparation work before pipe welding, thereby improving the subsequent welding quality and welding efficiency, and avoids the risks of cuts and abrasions caused by blunt edge grinding and grinding operations to workers, thereby improving the safety of grinding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0047] Figure 1 A schematic diagram of the structure of a pipe grinding system provided in this application;
[0048] Figure 2 A schematic diagram of the side view structure of a pipe grinding system provided in the present application, excluding the support platform;
[0049] Figure 3 This is a schematic diagram of the front view structure of a pipe grinding system provided in this application, excluding the support platform.
[0050] Reference numerals:
[0051] 1: Grasping device;
[0052] 2: Backplane assembly;
[0053] 3: Mobile platform;
[0054] 4: Blunt edge processing equipment;
[0055] 5: Pipe grinding equipment;
[0056] 6: Support table;
[0057] 7: Pipe fittings;
[0058] 11: Chuck;
[0059] 12: Rotating part;
[0060] 13: fixed part;
[0061] 14: Chuck opening;
[0062] 121: rotating disk;
[0063] 122: Grasping fingers;
[0064] 123: supporting cylinder;
[0065] 124: step block;
[0066] 21: support plate;
[0067] 22: fixed plate;
[0068] 23: curved plate;
[0069] 31: Taiwan body;
[0070] 32: Rotation axis;
[0071] 33: L-shaped plate;
[0072] 34: Slider;
[0073] 35: platform guide rail;
[0074] 36: Positioning bolt;
[0075] 37: table handle;
[0076] 41: blunt edge processing device;
[0077] 42: Blunt edge moving device;
[0078] 411: blunt edge grinding head;
[0079] 412: blunt edge motor;
[0080] 421: blunt edge support plate;
[0081] 422: Blunt edge moving plate;
[0082] 423: blunt edge guide rail;
[0083] 424: Blunt edge reinforcement plate;
[0084] 51: Grinding head;
[0085] 52: Polishing motor;
[0086] 53: Polishing the bracket;
[0087] 54: Polishing handle;
[0088] 61: Table;
[0089] 62: support frame;
[0090] 63: support frame;
[0091] 64: Support box.
[0092] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0093] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the embodiments of the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the embodiments of the present application as detailed in the appended claims.
[0094] The following specific embodiments are used to describe in detail the technical solutions of the embodiments of the present application and how the technical solutions of the embodiments of the present application solve the current problems. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of the embodiments of the present application will be described below in conjunction with the accompanying drawings.
[0095] See also Figure 1-Figure 3 , the embodiment of the present application provides a pipe grinding system, comprising: a gripping device 1, a backing plate assembly 2, a movable platform 3, and at least one blunt edge processing device 4;
[0096] A gripping device 1 for gripping a pipe 7;
[0097] A back plate assembly 2 connected to the grabbing device 1;
[0098] The movable platform 3 is used to limit the position of the pipeline;
[0099] A blunt edge processing device 4 is connected to the movable platform 3; the blunt edge processing tool is used to grind the sharp angle of the groove of the pipe 7;
[0100] The pipe fitting grinding device 5 is connected to the movable platform 3 ; the pipe fitting grinding device 5 is used to grind the inner side surface and the outer side surface of the groove side of the pipe fitting 7 .
[0101] In this example, the pipe 7 passes through the gripping device 1 and contacts the movable platform 3; the pipe 7 is gripped by the gripping device 1 to position the pipe 7;
[0102] The sharp angle of the groove of the pipe fitting 7 is blunted by the blunt edge processing equipment 4, so that the groove of the pipe fitting 7 forms a blunt edge, and the inner side and outer side of the groove of the pipe fitting 7 are polished by the pipe fitting polishing equipment 5, so as to polish the inner side and outer side of the pipe fitting 7.
[0103] Automatic grinding of the sharp angle of the groove of the pipe fitting 7, as well as the outer and inner sides of the to-be-welded portion around the groove of the pipe fitting 7, is achieved, thereby improving the work efficiency of the preparation work before welding the pipe fitting 7, thereby improving the subsequent welding quality and welding efficiency, and avoiding the risks of cuts and abrasions caused by blunt edge grinding and grinding operations to workers, thereby improving the safety of the grinding work.
[0104] In a preferred embodiment, the gripping device 1 comprises: a chuck 11, the chuck 11 comprises a rotating portion 12 and a fixed portion 13, the rotating portion 12 is rotatably connected to the fixed portion 13, the rotating portion 12 is located on a side of the chuck 11 facing the movable platform 3, and the fixed portion 13 is located on a side of the chuck 11 away from the movable platform 3;
[0105] The chuck 11 has a chuck opening 14 that passes through the rotating portion 12 and the fixed portion 13, and the chuck opening 14 and the rotating portion 12 have the same axis;
[0106] One end of the pipe 7 passes through the chuck opening 14 and contacts the movable platform 3;
[0107] The rotating part 12 is used to grab the pipe 7 in the chuck opening 14;
[0108] The rotating portion 12 is rotatably connected to the back plate assembly 2 , and the fixing portion 13 is fixedly connected to the back plate assembly 2 .
[0109] In this example, one end of the pipe fitting 7 passes through the chuck opening 14 and contacts the movable platform 3; the rotating part 12 of the chuck 11 grabs the pipe fitting 7 in the chuck opening 14 and enables the pipe fitting 7 to rotate around the axis of the chuck 11; the fixed part 13 of the chuck 11 is connected to the back plate assembly 2, so that the chuck 11 and the pipe fitting 7 are fixed at a specified position; the electric turntable is connected to the end of the pipe fitting 7 away from the movable platform 3, and the electric turntable drives the pipe fitting 7 to rotate, and the pipe fitting 7 drives the rotating part 12 to rotate. At this time, the pipe fitting 7 will be positioned at the specified position by the fixed part 13 and the rotating part 12 to rotate, so that the circumference of the groove can be blunted by the blunt edge processing equipment 4 without moving, and the circumferential outer side and inner side of the groove of the pipe fitting 7 can be polished by the pipe grinding equipment 5 without moving, thereby improving the efficiency of blunt edge grinding and grinding operations.
[0110] Optionally, the rotating portion 12 is rotatably connected to the back plate assembly 2 via a bearing of the chuck 11 , so that the rotating portion 12 can rotate on the back plate assembly 2 .
[0111] In this embodiment, the chuck 11 includes any one of a two-jaw chuck 11 , a three-jaw chuck 11 , a four-jaw chuck 11 , a six-jaw chuck 11 and a special chuck 11 .
[0112] Two-jaw chuck 11: has two movable jaws and is suitable for clamping workpieces of specific shapes and sizes.
[0113] Three-jaw chuck 11: One of the most commonly used chucks 11, it has three evenly distributed movable jaws, usually with an automatic centering function, and is suitable for clamping workpieces such as circles, regular triangles or regular hexagons.
[0114] Four-jaw chuck 11: Each jaw can move independently, suitable for clamping quadrilateral or asymmetrical workpieces.
[0115] Six-jaw chuck 11: It has six movable jaws and is suitable for situations where higher clamping force and stability are required.
[0116] Special chuck 11: chuck 11 designed according to specific workpiece shape and clamping requirements.
[0117] The chuck 11 also includes any one of a manual chuck 11 , a pneumatic chuck 11 , a hydraulic chuck 11 , an electric chuck 11 and a mechanical chuck 11 .
[0118] Manual chuck 11: Relies on manual force to rotate the wrench to drive the jaws to move, suitable for small workpieces or low-precision processing.
[0119] Pneumatic chuck 11: It uses air pressure as the power source and pushes the jaws to move through the cylinder. It has the characteristics of rapid action and stable and adjustable clamping force.
[0120] Hydraulic chuck 11: It uses hydraulic pressure as the power source and pushes the jaws to move through the oil cylinder. It is suitable for occasions that require greater clamping force and higher precision.
[0121] Electric chuck 11: uses a motor as a power source to drive the jaws to move through a transmission mechanism, and has the characteristics of high automation and easy control.
[0122] Mechanical chuck 11: It relies on mechanical structures (such as springs, cams, etc.) to achieve the movement and clamping of the claws, and is suitable for specific occasions.
[0123] In this embodiment, the structure of the chuck 11 of the present application is a hollow chuck 11 .
[0124] Hollow chuck 11: There is a through hole in the center of the chuck 11 body to allow the workpiece or bar to pass through, and is suitable for processing that requires penetrating the workpiece.
[0125] In a preferred embodiment, the rotating portion 12 includes a rotating disc body 121 and two or more gripping fingers 122, the gripping fingers 122 are movably connected to the rotating disc body 121, and the gripping fingers 122 move toward and away from the chuck opening 14;
[0126] Two or more gripping fingers 122 are used to apply pressure to the outer side of the tube 7 in the chuck opening 14;
[0127] The two or more gripping fingers 122 are also used to apply pressure to the inner side of the tube 7 in the chuck opening 14 .
[0128] In this example, the grasping fingers 122 are movably connected to the rotating disk 121 to achieve the technical effect of grasping pipes 7 of different calibers.
[0129] Two or more gripping fingers 122 are used to apply pressure to the outer side of the pipe 7 in the chuck opening 14 to achieve the technical effect of clamping the pipe 7.
[0130] Two or more gripping fingers 122 apply pressure to the inner side of the pipe 7 in the chuck opening 14 to achieve the technical effect of supporting the pipe 7.
[0131] This enables different clamping methods to be used for pipes 7 of different calibers, thereby achieving the technical effect of expanding the applicable scope of the grasping device 1.
[0132] Optionally, the rotating part 12 further includes: a supporting cylinder 123;
[0133] The supporting cylinder 123 is connected to the rotating disk 121;
[0134] On the side of the chuck 11 facing the movable platform 3, the support cylinder 123 and the chuck 11 have the same axis, and the diameter of the support cylinder 123 is larger than the diameter of the through opening;
[0135] The gripping finger 122 has a step block 124 at one end facing the through opening, and the step block 124 is located inside the rear cylinder;
[0136] The step block 124 is used to apply pressure to the outer side surface of the pipe fitting 7 in the through opening, and is used to apply pressure to the inner side surface of the pipe fitting 7.
[0137] In this example, the step block 124 is provided to expand the contact area between the gripping fingers 122 and the pipe 7 , thereby improving the firmness of the gripping device 1 in gripping the pipe 7 .
[0138] By providing the support cylinder 123 and allowing the step block 124 to move inside the support cylinder 123 , the step block 124 is limited to prevent the moving range of the grasping finger 122 from exceeding a predetermined range.
[0139] In this embodiment, the grasping fingers 122 include: any one of: three-finger pinching fingers, cylindrical pinching fingers, parallel clamping fingers, special clamping finger devices, pneumatic or hydraulic driven fingers, multi-claw grasping fingers 122 and adjustable grasping fingers 122.
[0140] Three-finger pinching: A typical three-point plane grasping method that fixes the object through three contact points.
[0141] Suitable for situations where precise grasping and positioning are required.
[0142] Thumb-2finger: Similar to three-finger pinch, but the two contact points on the index and middle fingers can be more dispersed.
[0143] It is more suitable for precise grasping of strip-shaped objects, and the angle between the thumb movement plane and the other finger movement planes is around 45°.
[0144] Parallel gripping: including disc gripping, cylindrical gripping and other methods. When grasping a disc, the movement plane of the thumb is basically parallel to the movement plane of other fingers, and the object is clamped through the antagonistic movement between the thumb and other fingers, which is suitable for grasping disc-shaped objects. Cylinder gripping is a typical force gripping method, in which the thumb and other fingers work together to press the object on the palm surface, which is suitable for grasping large mass objects.
[0145] Special gripping finger device: For example, a gripping finger device for a three-jaw chuck 11 includes a gripping jaw positioning block and fingers detachably fixed to the gripping jaw positioning block. This device can ensure that the cylindrical workpiece is concentric with the three-jaw chuck 11 and perpendicular to the mounting plane of the three-jaw chuck 11, thereby ensuring the correctness of gripping the workpiece.
[0146] Pneumatic or hydraulically driven fingers: Pneumatic or hydraulically driven fingers are widely used in industrial automation. The opening and closing and gripping force of the fingers are controlled by air pressure or hydraulic pressure to adapt to workpieces of different sizes and weights.
[0147] Multi-claw gripping fingers 122: such as two-claw, three-claw, four-claw pneumatic chucks 11 finger clamping cylinders. These fingers can be driven by cylinders to achieve opening and closing and gripping actions, and are suitable for gripping workpieces of different shapes and sizes.
[0148] Adjustable gripping fingers 122: Some chuck 11 gripping fingers 122 are designed with an adjustable mechanism. The user can adjust the gripping position and angle of the fingers according to the shape and size of the workpiece to achieve more precise gripping.
[0149] In a preferred embodiment, the back plate assembly 2 comprises: a support plate 21 and a fixing plate 22;
[0150] The rotating part 12 passes through the supporting plate 21;
[0151] The fixing portion 13 is connected to the supporting plate 21 .
[0152] In this example, the support plate 21 and the fixing plate 22 are used to support the chuck 11 and the pipe fitting 7 . The support plate 21 and the fixing plate 22 are made of carbon steel plate material to ensure the overall rigidity and strength of the back plate assembly 2 .
[0153] In a preferred embodiment, the support plate 21 has at least one curved plate 23;
[0154] The arc-shaped plate 23 is bent toward the side of the support plate 21 away from the movable platform 3;
[0155] The side edge of the fixing plate 22 is connected to the arc-shaped plate 23;
[0156] The fixing portion 13 is connected to a side of the fixing plate 22 facing the supporting plate 21 .
[0157] In this example, the fixing plate 22 and the supporting plate 21 are connected by welding to ensure the connection strength between the supporting plate 21 and the fixing plate 22 .
[0158] By providing the arc plate 23, a space for accommodating the rotating part 12 and the fixing part 13 is formed between the fixing plate 22 and the supporting plate 21, so that the fixing part 13 can be firmly installed on the fixing plate 22 and will not extend out of the supporting plate 21, thereby ensuring the stability of the grasping device 1 during rotation.
[0159] In this embodiment, the central angle of the arc plate 23 is 45°-90°, which ensures that the support plate 21 can be firmly connected to the fixing plate 22 while maximizing the distance between the fixing portion 13 and the support plate 21, thereby expanding the volume of the above-mentioned space.
[0160] In a preferred embodiment, the movable platform 3 comprises: a platform body 31 and at least one rotating shaft 32;
[0161] The rotating shaft 32 is located on a side of the platform 31 facing the grasping device 1;
[0162] The rotating shaft 32 is rotatably connected to the top of the platform 31 , and the rotating shaft 32 is used to contact the pipe 7 and limit the pipe 7 .
[0163] In this example, a platform 31 is provided as a supporting mechanism for limiting the position of the pipe 7 .
[0164] By setting the rotating shaft 32, rolling friction can be formed between the pipe fitting 7 and the rotating shaft 32 when it rotates. The rotating shaft 32 will offset the friction between the pipe fitting 7 and the rotating shaft 32 through rotation, ensuring that the technical effect of frictionless rotation can be achieved while limiting the pipe fitting 7.
[0165] Optionally, the movable platform 3 further includes: at least one L-shaped plate 33;
[0166] The bottom end of the L-shaped plate 33 in the vertical direction is connected to the top of the platform 31
[0167] The rotating shaft 32 is located in the space surrounded by the L-shaped plate 33 and the top of the platform 31.
[0168] The top end of the rotating shaft 32 is rotatably connected to the horizontal portion of the L-shaped plate 33 .
[0169] In this example, an L-shaped plate 33 is provided to ensure the firmness of the connection between the rotating shaft 32 and the platform 31 , thereby preventing the rotating shaft 32 from being damaged due to excessive squeezing force of the pipe 7 on the movable platform 3 .
[0170] In a preferred embodiment, the movable platform 3 further comprises: at least one slider 34 and at least one platform guide rail 35;
[0171] The platform 31 is in contact with the pipeline and is used to limit the position of the pipeline;
[0172] The slider 34 is connected to the bottom of the platform 31, and the bottom of the slider 34 has a slide groove;
[0173] The platform guide rail 35 is inserted into the slide groove, and the slider 34 is used to move along the axial direction of the platform guide rail 35 .
[0174] In this example, by providing a slider 34 and a platform guide rail 35 , the platform body 31 can be moved along the platform guide rail through the slider 34 , thereby achieving the technical effect of adjusting the position of the pipe fitting 7 for limiting the position.
[0175] Optionally, the slider 34 has a positioning bolt 36;
[0176] The positioning bolt 36 passes through the side of the slider 34 and is inserted into the slide groove;
[0177] The positioning bolt 36 is connected to the slider 34 via threads;
[0178] The positioning bolt 36 is used to contact the platform guide rail 35 .
[0179] In this example, by providing a positioning bolt 36 so as to contact the platform guide rail 35 , the slider 34 is fixed on the platform guide rail 35 , thereby achieving the technical effect of positioning the movable platform 3 .
[0180] Optionally, the movable platform 3 further comprises: at least one platform handle 37;
[0181] The platform handle 37 is fixed on a side of the platform body 31 away from the grasping device 1 .
[0182] In this embodiment, a table handle 37 is provided to facilitate the user to control the movement of the table body 31 on the table guide rail 35 .
[0183] In a preferred embodiment, the blunt edge processing device 4 comprises: a blunt edge processing device 41 and a blunt edge moving device 42;
[0184] The blunt edge processing device 41 is used to perform blunt edge grinding on the sharp angle of the groove of the pipe fitting 7;
[0185] The blunt edge moving device 42 is connected to the blunt edge processing device 41 , and the blunt edge moving device 42 is used to move the blunt edge processing device 41 so that the blunt edge processing device 41 contacts with the pipe 7 and is separated from the pipe 7 .
[0186] In this example, a blunt edge processing device 41 is provided to perform blunt edge grinding on the acute angle of the groove of the pipe 7 so that the acute angle forms a blunt edge.
[0187] By setting up the blunt edge moving device 42, the blunt edge processing device 41 has been moved, so as to achieve the technical effect of moving the blunt edge processing device 41 to the groove of the pipe fitting 7 to perform blunt edge processing on the groove; it is also used to achieve the technical effect of detaching the blunt edge processing device 41 from the groove of the pipe fitting 7 to end the blunt edge processing.
[0188] At the same time, the relative position of the blunt edge processing device 41 and the groove of the pipe fitting 7 can also be adjusted, thereby adjusting the position of the blunt edge processing device 41 for blunt edge processing on the groove, so as to avoid the situation where the blunt edge processing device 41 processes the groove at only one position, which causes the blunt edge processing device 41 to wear out quickly.
[0189] In this embodiment, the blunt edge processing device 41 includes: any one of an electric beveling machine, a chamfering machine, a special grinding device and a handheld grinding tool.
[0190] Electric beveling machine is a highly efficient beveling processing equipment, which uses the transmission of the motor to drive the tool to remove the workpiece, thereby realizing the flat, oblique, V-shaped and U-shaped beveling cutting of various materials. This equipment has the characteristics of simple structure, easy use, high processing efficiency and good processing quality, and is an ideal choice for pipe fittings 7 beveling processing.
[0191] Chamfering machines play an important role in the processing of steel pipes and other pipe fittings. They are used to chamfer the ends of steel pipes. They usually use carbide tools to turn the surface of steel pipes to remove burrs, form welding grooves and blunt edges. Chamfering machines can accurately control the processing angle and size to ensure that the groove quality meets the welding requirements.
[0192] The special grinding equipment is usually equipped with a high-speed rotating grinding wheel or grinding head, and the grinding and polishing of the groove is achieved through the contact and friction between the grinding wheel or grinding head and the groove of the pipe 7.
[0193] Handheld grinding tools usually include sandpaper, grinding wheels, grinding heads and other accessories. You can choose the appropriate accessories for grinding as needed. Handheld grinding tools have the advantages of flexible operation and easy to carry, but you need to pay attention to safe operation and protective measures.
[0194] Specifically, the blunt edge processing device 41 includes: a blunt edge grinding head 411, a blunt edge motor 412, a blunt edge driving mechanism
[0195] The blunt edge grinding head 411 is used to perform blunt edge grinding on the sharp angle of the groove of the pipe fitting 7;
[0196] One end of the blunt edge grinding head 411 is rotatably connected to one end of the blunt edge motor 412;
[0197] The other end of the blunt edge motor 412 passes through the blunt edge moving device 42 and is connected to the blunt edge driving mechanism.
[0198] In this example, a blunt edge grinding head 411 is provided to perform blunt edge grinding on the sharp angle of the groove;
[0199] By providing a blunt edge motor 412 for rotatably connecting with the blunt edge moving device 42, the blunt edge grinding head 411 is supported;
[0200] By providing a blunt edge driving mechanism to drive the blunt edge grinding head 411 to rotate, the technical effect of actively grinding the sharp angle of the groove is achieved, thereby improving the grinding efficiency.
[0201] Further, the blunt edge moving device 42 comprises: a blunt edge supporting plate 421, a blunt edge moving plate 422, and at least one blunt edge guide rail 423;
[0202] The blunt edge support plate 421 is rotatably connected to the blunt edge motor 412, and the blunt edge support plate 421 is used to support the blunt edge motor 412 and the blunt edge grinding head 411;
[0203] The upper surface of the blunt edge moving plate 422 is connected to the bottom side of the blunt edge supporting plate 421, and the lower surface of the blunt edge moving plate 422 is movably connected to the blunt edge guide rail 423;
[0204] The blunt edge guide rail 423 is connected to the side of the platform 31. By controlling the position of the blunt edge moving plate 422 on the blunt edge guide rail 423, the blunt edge motor 412 and the blunt edge grinding head 411 are moved to make the blunt edge grinding head 411 contact with or separate from the pipe fitting 7.
[0205] In this example, the technical effect is achieved by setting a blunt edge support plate 421 to support the blunt edge grinding head 411 and the blunt edge motor 412; and setting a blunt edge moving plate 422 to control the blunt edge support plate 421 to move the blunt edge grinding head 411;
[0206] A blunt-edge guide rail 423 is provided to guide the moving direction of the blunt-edge moving plate 422 .
[0207] Optionally, the blunt edge moving device 42 further includes: at least one blunt edge reinforcement plate 424 .
[0208] The blunt edge reinforcement plate 424 has a first reinforcement side edge and a second reinforcement side edge that are perpendicular to each other;
[0209] The first reinforcing side edge is connected to a surface of the blunt edge support plate 421 away from the blunt edge grinding head 411;
[0210] The second reinforcement side edge is connected to the upper surface of the blunt-edge moving plate 422 .
[0211] In this example, a blunt-edge reinforcing plate 424 is provided to improve the connection strength between the blunt-edge supporting plate 421 and the blunt-edge moving plate 422 , thereby ensuring the firmness of the blunt-edge moving device 42 .
[0212] Optionally, the movable platform 3 has at least one beveled edge on a side facing the blunt edge moving device 42, and the beveled edge forms an acute angle with a horizontal plane;
[0213] The blunt edge guide rail 423 is fixed on the bevel edge.
[0214] In this example, the bevel is set to an acute angle to facilitate the user to push the blunt edge moving device 42 , thereby reducing the user's pushing burden in moving the grinding head 51 .
[0215] In a preferred embodiment, the pipe grinding device 5 comprises: two or more grinding heads 51, two or more grinding motors 52 and a grinding bracket 53;
[0216] The grinding head 51 is used to grind the inner and outer sides of the pipe 7;
[0217] A grinding motor 52 is connected to a grinding head 51, and the grinding motor 52 is used to provide rotational power to the grinding head 51;
[0218] At least one of the grinding motors 52 is fixed inside the grinding bracket 53 .
[0219] In this example, the inner side surface and the outer side surface of the pipe fitting 7 are polished by providing a polishing head 51 to achieve the technical effect of polishing the inner side surface and the outer side surface of the pipe fitting 7 .
[0220] By providing a grinding motor 52 to provide power for the grinding operation of the grinding head 51 , and by providing a grinding bracket 53 , a technical effect of using one bracket to simultaneously operate a plurality of grinding heads 51 is achieved.
[0221] In this embodiment, the pipe grinding device 5 is a machine device specially used for grinding the inner or outer side wall of the pipe 7. Such equipment is usually efficient, accurate, easy to operate, and can meet the requirements of different pipe 7 materials and processing. The working principle of the pipe grinding device 5 is usually to drive a grinding wheel or abrasive belt and other grinding materials to rotate at high speed through a motor, contact the side wall of the pipe 7 and generate friction, thereby achieving grinding of the side wall of the pipe 7. During the grinding process, the parameters such as the rotation speed and feed speed of the grinding wheel can be adjusted as needed to obtain different grinding effects.
[0222] The pipe grinding equipment 5 includes: any one of a handheld grinder, a desktop grinder, and an automated grinding equipment.
[0223] A handheld grinder is a portable grinding tool, usually equipped with grinding materials such as a grinding wheel and sandpaper. The operator can use the handheld grinder to perform partial or overall grinding on the side wall of the pipe fitting 7. It is suitable for small pipe fittings 7 or occasions that require fine grinding.
[0224] The desktop grinder is usually fixed on a workbench, and the motor drives the grinding wheel or abrasive belt to perform the grinding operation. It has high grinding accuracy and stability, and is suitable for medium and large pipe fittings 7 or occasions where batch grinding is required.
[0225] Automated grinding equipment is usually equipped with components such as automatic feeding system, grinding wheel, control system, etc. It can realize automatic positioning, clamping, grinding and unloading of pipe fittings 7, and has high production efficiency and processing accuracy. It is suitable for large-scale production or occasions requiring high-precision grinding.
[0226] Specifically, two or more grinding heads 51 are divided into a first group and a second group;
[0227] The second group of grinding heads 51 is located below the first group of grinding heads 51;
[0228] The first group of grinding heads 51 is used to grind the outer side surface of the pipe 7;
[0229] The second group of grinding joints is used for grinding the inner side surface of the pipe 7 .
[0230] In this example, the plurality of grinding heads 51 are divided into a first group and a second group so as to grind the inner side surface and the outer side surface at the same time, thereby improving the grinding efficiency of the outer side surface and the inner side surface.
[0231] Furthermore, the pipe grinding device 5 further includes: a grinding handle 54;
[0232] The polishing handle 54 is fixed to the outer surface of the polishing bracket 53 .
[0233] In this example, by providing a grinding handle 54,
[0234] This allows the user to control the grinding bracket 53 and further control the position and angle of the grinding head 51 to grind the outer side surface and the inner side surface in a targeted manner.
[0235] In a preferred embodiment, the pipe grinding system further comprises: a support table 6;
[0236] The back plate assembly 2 and the movable platform 3 are fixed on the supporting platform 6 .
[0237] In this example, the support platform 6 is used to support the back plate assembly 2 and the movable platform 3, so as to position the pipe 7, the blunt edge processing equipment 4 and the pipe grinding equipment 5 at a specified height so as to grind the groove of the pipe 7.
[0238] Optionally, the support platform 6 includes: a platform 61, a support frame 62, a support frame 63 and at least one support box 64;
[0239] The back plate assembly 2 and the movable platform 3 are fixed on the table plate 61 ; the table plate 61 provides a flat surface for processing the pipe fitting 7 .
[0240] The support frame 62 is fixed to the lower surface of the table 61; the support frame 62 is used to provide support for the table 61, the back plate assembly 2, the movable platform 3 and the pipe 7, so as to achieve the technical effect of limiting the pipe 7 to a specified height for processing.
[0241] The support frame 63 is fixed on the upper surface of the table 61 ; the support frame 63 is used to support the cover to ensure that iron filings from blunt edge processing and grinding operations will not splash to the outside.
[0242] The support box 64 is movably connected to the support frame 62 ; the support box 64 is used to store the blunt edge grinding head 411 of the blunt edge processing device 41 and the grinding head 51 of the pipe grinding equipment 5 .
[0243] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0244] Those skilled in the art will readily come to other embodiments of the present application embodiments after considering the specification and practicing the invention disclosed herein. The present application embodiments are intended to cover any variations, uses or adaptations of the present application embodiments, which follow the general principles of the present application embodiments and include common knowledge or customary technical means in the art that are not disclosed in the present application embodiments. The specification and embodiments are intended to be exemplary only, and the true scope and spirit of the present application embodiments are indicated by the following claims.
[0245] It should be understood that the embodiments of the present application are not limited to the precise structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the embodiments of the present application is limited only by the appended claims.
Claims
1. A pipe grinding system, characterized in that: include: A gripping device, a backing plate assembly, a movable platform, and at least one blunt edge processing device; A grabbing device for grabbing the pipe; a back plate assembly connected to the grabbing device; Mobile platform, used to limit the position of the pipeline; A blunt edge processing device is connected to the movable platform; the blunt edge processing tool is used to grind the sharp angle of the groove of the pipe fitting; The pipe fitting grinding equipment is connected to the movable platform; the pipe fitting grinding equipment is used for grinding the inner side surface and the outer side surface of the groove side of the pipe fitting.
2. The pipe grinding system according to claim 1, characterized in that: The gripping device comprises: a chuck, the chuck comprises a rotating part and a fixed part, the rotating part is rotatably connected to the fixed part, the rotating part is located on a side of the chuck facing the movable platform, and the fixed part is located on a side of the chuck away from the movable platform; The chuck has a chuck opening that passes through the rotating part and the fixed part, and the chuck opening and the rotating part have the same axis; One end of the pipe passes through the chuck opening and contacts the movable platform; The rotating part is used to grab the pipe in the chuck opening; The rotating part is rotatably connected to the back plate assembly, and the fixing part is fixedly connected to the back plate assembly.
3. The pipe grinding system according to claim 2, characterized in that: The rotating part includes a rotating disc body and two or more gripping fingers, the gripping fingers are movably connected to the rotating disc body, and the gripping fingers move toward and away from the chuck opening; Two or more gripping fingers are used to apply pressure to the outer side of the tube in the chuck opening; Two or more gripping fingers are also used to apply pressure to the inner side of the tube in the chuck opening.
4. The pipe grinding system according to claim 2, characterized in that: The back plate assembly comprises: a support plate and a fixing plate; The rotating part passes through the supporting plate; The fixing portion is connected to the supporting plate.
5. The pipe grinding system according to claim 4, characterized in that: The support plate has at least one curved plate; The arc-shaped plate is bent toward a side of the support plate away from the movable platform; The side edge of the fixing plate is connected to the arc-shaped plate; The fixing portion is connected to a side of the fixing plate facing the supporting plate.
6. The pipe grinding system according to claim 1, characterized in that: The movable platform comprises: a platform body and at least one rotating shaft; The rotating shaft is located on a side of the platform facing the grasping device; The rotating shaft is rotatably connected to the top of the platform, and the rotating shaft is used to contact the pipe fitting and limit the position of the pipe fitting.
7. The pipe grinding system according to claim 6, characterized in that: The movable platform further comprises: at least one sliding block and at least one platform guide rail; The platform is in contact with the pipeline and is used to limit the position of the pipeline; The slider is connected to the bottom of the platform, and the bottom of the slider has a slide groove; The platform guide rail is inserted into the slide groove, and the slider is used to move along the axial direction of the platform guide rail.
8. The pipe grinding system according to claim 1, characterized in that: The blunt edge processing equipment comprises: a blunt edge processing device and a blunt edge moving device; The blunt edge processing device is used to perform blunt edge grinding on the sharp angle of the groove of the pipe fitting; The blunt edge moving device is connected to the blunt edge processing device, and the blunt edge moving device is used to move the blunt edge processing device so that the blunt edge processing device contacts with the pipe fitting and is separated from the pipe fitting.
9. The pipe grinding system according to claim 1, characterized in that: The pipe fitting grinding equipment comprises: two or more grinding heads, two or more grinding motors and a grinding bracket; The grinding head is used to perform grinding operations on the inner side and the outer side of the pipe fitting; One of the grinding motors is connected to one of the grinding heads, and the grinding motor is used to provide rotational power to the grinding head; At least one of the grinding motors is fixed inside the grinding bracket.
10. The pipe grinding system according to claim 1, characterized in that: Also includes: a support table; The back plate assembly and the movable platform are fixed on the supporting platform.
Citation Information
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