Adsorption paging method and equipment
By monitoring the air pressure value in the air distribution valve in real time and comparing it with the preset value, controlling the movement of the station and suction cup group, the problem of poor adsorption effect caused by irregular surfaces in the prior art is solved, and a more efficient material adsorption and pagination effect is achieved.
Patent Information
- Application Number
- CN202411737822.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-04
AI Technical Summary
When processing materials with irregular surfaces, thin and soft thickness, the deviation of the material in place signal is detected through photoelectric sensors or stroke switches, resulting in poor adsorption effect and affecting the paging effect.
By obtaining the air pressure value in the air distribution valve in real time and comparing it with the preset first and second air pressure thresholds, the lifting and lowering of the station and the adsorption action of the suction cup group are controlled, thereby adjusting the adsorption position of the suction cup group to ensure effective adsorption and pagination of the material.
It improves the accuracy and efficiency of material adsorption, avoids falling of material during transfer, and significantly improves the paging effect.
Smart Images

Figure CN119551476A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paging, and in particular to an adsorption paging method and device. Background Art
[0002] The paging machine can be used in conjunction with the inkjet printer or independently, which can improve the worker's working speed, save working time, labor and reduce production costs. It is mainly used to automatically separate the stacks of plastic bags, packaging bags, cards or papers of various specifications and transfer them to the conveyor belt as single pieces, so that the inkjet printer or laser machine can print and engrave the production date, batch number, anti-counterfeiting mark, pattern, etc., thereby reducing the tediousness of manual paging, giving full play to the advantages of high-speed printing of inkjet printers and laser machines, and improving the efficiency of printing.
[0003] At present, for relatively soft materials, only negative pressure adsorption can be used for paging feeding. Among them, when using negative pressure adsorption, a photoelectric switch or a travel switch is used to detect whether the surface of the material has contacted the negative pressure adsorption suction cup, and a signal is given to generate the adsorption action of the suction cup to realize the feeding action. This method is still feasible for materials with a flat surface, a relatively regular appearance and a certain thickness; but for materials with a surface and appearance that are not ideal, for example; for very thin and soft materials, if a photoelectric sensor or a travel switch is used to send a material arrival signal, the signal given will have a large deviation due to the irregular and uneven surface of the material, resulting in poor adsorption effect and affecting the subsequent paging effect. Summary of the invention
[0004] In order to solve the above technical problems or at least partially solve the above technical problems, the present application provides an adsorption paging method and device.
[0005] In a first aspect, an embodiment of the present application provides an adsorption paging method, the adsorption paging method comprising:
[0006] Obtain the air pressure value in the gas distribution valve in real time;
[0007] Comparing the air pressure value with a first preset air pressure threshold value, and controlling the lifting and lowering of the storage platform according to the first comparison result;
[0008] Comparing the air pressure value with a second preset air pressure threshold value, and controlling the suction cup group to absorb the material on the uppermost layer of the storage table according to the second comparison result, and transferring the absorbed material to a designated position;
[0009] Wherein, the second preset air pressure threshold is greater than the first preset air pressure threshold.
[0010] In a possible implementation manner, the step of comparing the air pressure value with a first preset air pressure threshold value and controlling the lifting of the storage platform according to the first comparison result includes:
[0011] A first preset air pressure threshold is set according to the material of the material; wherein the setting standard of the first preset air pressure threshold is that at this pressure value, one of the suction cups in the suction cup group contacts the uppermost layer of the material on the storage table;
[0012] Comparing the air pressure value with the first preset air pressure threshold;
[0013] If the air pressure value reaches the first preset air pressure threshold value, the storage platform is controlled to stop rising, so as to lift the materials stacked on the storage platform to a position where the suction cup group can adsorb;
[0014] If the air pressure value does not reach the first preset air pressure threshold, the storage platform is controlled to continue to rise until the air pressure value reaches the first preset air pressure threshold, and then the storage platform is controlled to stop rising.
[0015] In a possible implementation, the step of comparing the air pressure value with a second preset air pressure threshold, controlling the suction cup group to absorb the material on the uppermost layer of the storage table according to the second comparison result, and transferring the absorbed material to a designated position includes:
[0016] A second preset air pressure threshold is set according to the number of suction cups in the suction cup group that are in contact with the uppermost layer of material; wherein the setting standard of the second preset air pressure threshold is that under this pressure value, the suction cup can effectively absorb the material and will not absorb the next material through the cover material;
[0017] comparing the air pressure value with a second preset air pressure threshold;
[0018] If the air pressure value does not reach the second preset air pressure threshold, the suction cup group is controlled to descend toward the storage platform so that multiple suction cups in the suction cup group are in suction contact with the uppermost layer of material, until the air pressure value reaches the second preset air pressure threshold, and the suction cup group is controlled to transfer the sucked material to a designated position;
[0019] If the air pressure value reaches a second preset air pressure threshold value, the suction cup group is controlled to transfer the sucked material to a designated position.
[0020] In a second aspect, an embodiment of the present application further provides an adsorption paging device, which is applied to the adsorption paging method described in any one of the above implementations, and the adsorption paging device includes:
[0021] A frame defining a material discharge area;
[0022] A storage table, which is arranged in the material discharge area;
[0023] A material suction mechanism, comprising a connecting beam and at least two material suction components, wherein the connecting beam spans the material discharge area and is located on the moving path of the storage platform, all the material suction components are connected to the connecting beam at intervals along the length direction of the connecting beam, and the material suction components are used to absorb the material on the storage platform;
[0024] A driving mechanism connected to the connecting beam and the storage platform to drive the connecting beam to move back and forth along a first direction and to drive the storage platform to move back and forth along a second direction; wherein the first direction is perpendicular to the second direction;
[0025] The sensing component includes an air distribution valve, an air pipe and a pressure sensor. One end of the air pipe is connected to the suction component, and the other end is connected to the air distribution valve. The pressure sensor is used to detect the pressure in the air distribution valve. The pressure sensor is electrically connected to a controller, and the controller is electrically connected to the driving mechanism.
[0026] In a possible embodiment, the suction assembly includes a first linear motion member, a fixed frame and a plurality of suction nozzles, the first linear motion member is fixedly connected to the crossbeam and electrically connected to the first linear motion member, the fixed frame is connected to the first linear motion member to drive the fixed frame to approach or move away from the storage table along the first direction, and all the suction nozzles are distributed on the fixed frame along the center of the fixed frame.
[0027] In a possible embodiment, the driving mechanism includes a first driving component and a second driving component, the first driving component is used to drive the connecting beam to move back and forth along a first direction to drive the suction component to transport the adsorbed material, and the second driving component is used to drive the storage table to move back and forth along a second direction to make the material placed on the storage table close to the suction component.
[0028] In a possible implementation, the first driving assembly includes a second linear motion member and a slide plate, the second linear motion mounting member is on the outer side wall of the frame, the slide plate is slidably connected to the second linear motion member, and the end of the connecting beam is connected to the slide plate.
[0029] In a possible embodiment, the second driving assembly includes a servo motor and a transmission rod, the servo motor is fixed on the frame, and the output shaft of the servo motor is provided with a driving wheel, the transmission rod is rotatably connected to the frame, and the two ends of the transmission rod are respectively provided with a first transmission wheel and a second transmission wheel, a synchronous belt is connected between the first transmission wheel and the driving wheel, a third transmission wheel is provided on the upper part of the outer wall of the frame and is located on the same side as the second transmission wheel, a transmission chain is connected between the third transmission wheel and the second transmission wheel, and one end of the storage platform close to the transmission chain is connected to the transmission chain.
[0030] In a possible implementation manner, the machine frame further includes guide rods disposed on two outer walls of the frame, wherein a slider is slidably connected to the guide rods, and the slider is connected to an end of the storage platform that passes through the frame.
[0031] In a possible embodiment, the suction assembly also includes a clamp, which is clamped on the fixed frame, and a mounting portion extends outwardly from a side of the clamp away from the fixed frame, the suction nozzle is mounted on the mounting portion, and the suction end of the suction nozzle passes through the mounting portion.
[0032] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art:
[0033] By obtaining the real-time air pressure value in the gas distribution valve, and presetting the first preset air pressure threshold value and the second preset air pressure threshold value, and then comparing the air pressure value with the first preset air pressure threshold value and the second preset air pressure threshold value, the lifting and lowering of the storage table is controlled according to the first comparison result of the air pressure value and the first preset air pressure threshold value, and then the storage table is adjusted to the position where the suction cup group can adsorb the uppermost material, and then the movement of the suction cup group of the suction cup group is controlled according to the second comparison of the air pressure value and the second preset air pressure threshold value, so that the adsorption position of the suction cup group can be adjusted to ensure a better adsorption effect on the material, and avoid falling during the transfer process of the material, which affects the paging effect. That is to say, the adsorption paging method of this embodiment cleverly uses the real-time air pressure value in the gas distribution valve to compare with the first preset air pressure threshold value and the second preset air pressure threshold value respectively, and then controls the movement of the storage table and the suction cup group, completely abandoning the traditional position detection method of the photoelectric sensor (travel switch), greatly improving the accuracy of the detection; it also makes the operation more intuitive and simple in actual application, without the need to frequently adjust the sensor position and sensitivity. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic flow chart of an adsorption paging method according to an embodiment of the present invention;
[0035] Figure 2 It is an adsorption paging device according to an embodiment of the present invention;
[0036] Figure 3 It is a structural schematic diagram of a material placement table and a material suction mechanism in an adsorption paging device according to an embodiment of the present invention;
[0037] Figure 4 It is a structural schematic diagram of a suction mechanism and a driving mechanism in an adsorption paging device according to an embodiment of the present invention;
[0038] Figure 5 is another schematic diagram of a suction mechanism and a driving mechanism in an adsorption paging device according to an embodiment of the present invention;
[0039] Figure 6 It is a structural schematic diagram of a material suction mechanism in an adsorption paging device according to an embodiment of the present invention;
[0040] Figure 7 This is a structural schematic diagram of a suction component in an adsorption paging device according to an embodiment of the present invention.
[0041] Figure Number:
[0042] 10. Frame; 20. Material placing table; 30. Material suction mechanism; 31. Connecting beam; 32. Material suction assembly; 321. First linear motion member; 322. Fixed frame; 323. Suction nozzle; 324. Clamp; 324a. Mounting portion; 40. Conveying mechanism; 50. Material receiving mechanism; 60. Material blocking member; 70. Driving mechanism; 71. First driving assembly; 72. Second driving assembly; 721. Transmission rod; 722. Second transmission wheel; 723. Third transmission wheel; 724. Guide rod; 725. Sliding block; 726. Servo motor; 727. Driving wheel; 728. First transmission wheel. DETAILED DESCRIPTION
[0043] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the device or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.
[0044] It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0045] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention may be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present invention.
[0046] like Figure 1 As shown, an adsorption paging method according to an embodiment of the present invention includes:
[0047] S100, obtaining the air pressure value in the air distribution valve in real time.
[0048] Exemplarily, the air distribution valve is connected to the corresponding suction cups in the suction cup group through multiple air pipes to provide adsorption force to the suction cups under the action of the air distribution valve. After the material comes into contact with the suction cup, the air pressure in the air distribution valve will change. The pressure sensor can be used to monitor the air pressure value of the air distribution valve in real time, thereby obtaining the real-time air pressure value of the air distribution valve for subsequent comparison with the first preset air pressure threshold value and the second preset air pressure threshold value.
[0049] In practical applications, the pressure signal detected by the pressure sensor is fed back to the A / D conversion card of the PLC controller and converted into a digital value by the A / D conversion card. Different vacuum degrees correspond to different values. For example: the pressure measurement range of the pressure sensor is: -100~+100kPa, and the corresponding output voltage is 1-5V; when working, the value is transmitted to the PLC controller A / D conversion card through the converted voltage signal and converted into a digital signal that can be processed by the PLC controller.
[0050] S200, comparing the air pressure value with a first preset air pressure threshold value, and controlling the lifting of the storage platform according to the first comparison result.
[0051] Exemplarily, the first preset air pressure threshold is pre-set so that after the detected air pressure value reaches the first preset air pressure threshold, the controller controls the storage platform to stop rising. At this time, the material on the top layer of the storage platform contacts the suction cup, which can effectively prevent the storage platform from continuing to rise and causing damage to the suction cup; if the detected air pressure value does not reach the first preset air pressure threshold, the controller controls the storage platform to continue to rise until the air pressure value in the air distribution valve is detected to reach the first preset air pressure threshold, and then the controller controls the storage platform to stop rising. In other words, by comparing the detected air pressure value in the air distribution valve with the first preset air pressure threshold, the automatic lifting and lowering of the storage platform can be controlled according to the first comparison result, so that the materials stacked on the storage platform can be accurately transferred to the position where the suction cup group can be sucked, without manual operation.
[0052] S300, comparing the air pressure value with a second preset air pressure threshold value, and controlling the suction cup group to adsorb the material on the uppermost layer of the storage table according to the second comparison result, and transferring the adsorbed material to a designated position; wherein the second preset air pressure threshold value is greater than the first preset air pressure threshold value.
[0053] Exemplarily, the second preset air pressure threshold is preset so that after the detected air pressure value reaches the second preset air pressure threshold, the controller directly controls the suction cup group to transfer the uppermost material to the designated position; if the detected air pressure value does not reach the second preset air pressure threshold, the controller first controls the suction cup group to move toward the storage table, and then adjusts the position of the suction cup group so that the suction cup group has a more stable adsorption effect on the uppermost material. In other words, by comparing the detected air pressure value with the second preset air pressure threshold, the movement of the suction cup group can be controlled according to the second comparison result, so that the adsorption position of the suction cup group can be adjusted to ensure a better adsorption effect on the material and avoid the material from falling during the transfer process, which affects the paging effect.
[0054] In this embodiment, the real-time air pressure value in the gas distribution valve is obtained, and the first preset air pressure threshold value and the second preset air pressure threshold value are pre-set, and then the air pressure value is compared with the first preset air pressure threshold value and the second preset air pressure threshold value, and then the lifting and lowering of the storage table is controlled according to the first comparison result of the air pressure value and the first preset air pressure threshold value, and then the storage table is adjusted to the position where the suction cup group can adsorb the uppermost material, and then the movement of the suction cup group of the suction cup group is controlled according to the second comparison of the air pressure value and the second preset air pressure threshold value, so that the adsorption position of the suction cup group can be adjusted to ensure a better adsorption effect on the material, and avoid the material from falling during the transfer process, which affects the paging effect. In other words, the adsorption paging method of this embodiment cleverly uses the real-time air pressure value in the gas distribution valve to compare with the first preset air pressure threshold value and the second preset air pressure threshold value respectively, and then controls the movement of the storage table and the suction cup group, completely abandoning the traditional position detection method of the photoelectric sensor (travel switch), greatly improving the accuracy of the detection; and also makes the operation more intuitive and simple in actual application, without the need to frequently adjust the sensor position and sensitivity.
[0055] In a possible embodiment, the steps of comparing the air pressure value with a first preset air pressure threshold and controlling the lifting and lowering of the storage platform according to the first comparison result include: setting the first preset air pressure threshold according to the material of the material; wherein the setting standard of the first preset air pressure threshold is that at this pressure value, one of the suction cups in the suction cup group contacts the topmost material on the storage platform; comparing the air pressure value with the first preset air pressure threshold; if the air pressure value reaches the first preset air pressure threshold, controlling the storage platform to stop rising so as to lift the materials stacked on the storage platform to a position where the suction cup group can adsorb; if the air pressure value does not reach the first preset air pressure threshold, controlling the storage platform to continue rising until the air pressure value reaches the first preset air pressure threshold, and then controlling the storage platform to stop rising.
[0056] In a possible embodiment, the air pressure value is compared with a second preset air pressure threshold, and according to the second comparison result, the suction cup group is controlled to adsorb the material on the top layer of the storage table, and the steps of transferring the adsorbed material to the designated position include: setting the second preset air pressure threshold according to the number of suction cups in the suction cup group that are in contact with the top layer of the material; wherein, the setting standard of the second preset air pressure threshold is that under this pressure value, the suction cup can effectively adsorb the material and will not adsorb the next material through the cover material; comparing the air pressure value with the second preset air pressure threshold; if the air pressure value does not reach the second preset air pressure threshold, controlling the suction cup group to descend toward the storage table so that multiple suction cups in the suction cup group are in adsorbent contact with the top layer of the material until the air pressure value reaches the second preset air pressure threshold, and controlling the suction cup group to transfer the adsorbed material to the designated position; if the air pressure value reaches the second preset air pressure threshold, controlling the suction cup group to transfer the adsorbed material to the designated position.
[0057] Please refer to Figures 2 to 7 The embodiment of the present application also provides an adsorption paging device, which is applied to the adsorption paging method of the above-mentioned embodiment. The adsorption paging device includes a frame 10, a storage table, a suction mechanism 30, a driving mechanism 70 and a sensing component. The frame 10 defines a material discharge area. The storage table is arranged in the material discharge area. The suction mechanism 30 includes a connecting beam 31 and at least two suction components 32. The connecting beam 31 spans the material discharge area and is located on the moving path of the storage table. All suction components 32 are connected to the connecting beam 31 at intervals along the length direction of the connecting beam 31, and the suction components 32 are used to adsorb materials on the storage table. The driving mechanism 70 is connected to the connecting beam 31 and the storage table to drive the connecting beam 31 to move back and forth along the first direction and drive the storage table to move back and forth along the second direction; wherein the first direction is perpendicular to the second direction. The sensing component includes an air distribution valve, an air pipe and a pressure sensor. One end of the air pipe is connected to the suction component 32, and the other end is connected to the air distribution valve. The pressure sensor is used to detect the pressure in the air distribution valve. The pressure sensor is electrically connected to the controller, and the controller is electrically connected to the drive mechanism 70.
[0058] The adsorption paging device based on the above technical features places the stacked materials on the storage table, and drives the connecting beam 31 to move along the first direction through the driving mechanism 70, so as to drive the suction component 32 to move to the top of the storage table and suspend, and then drives the storage table to move along the second direction, so that the storage table is constantly close to the suction component 32, so that the suction component 32 absorbs the uppermost material, and then continues to drive the connecting beam 31 to move, so as to move the absorbed material away from the storage table, and alternately absorbs the materials stacked on the storage table, so as to achieve the paging of the materials. In other words, the upper suction paging structure is simple, the degree of automation is high, it can effectively avoid the phenomenon of double-sheeting, and has a good paging effect.
[0059] Exemplarily, the suction component 32 is used to absorb the materials stacked on the storage table, and as the storage table continues to rise, the stacked materials are paging. In addition, the suction component 32 can specifically adopt the following structure, or can adopt the components that can achieve absorption in the prior art, which is not limited.
[0060] Exemplarily, the air distribution valve is used to connect the suction component 32 through the air pipe to provide the suction force required for the suction nozzle 323 to suck, and the air pressure value of the air distribution valve is different in different states. For example: two air pressure thresholds are pre-set on the controller, namely the first preset air pressure threshold and the second preset air pressure threshold. After the pressure in the air distribution valve reaches the first preset air pressure threshold pre-set on the controller and is detected by the pressure sensor, the controller controls the drive mechanism 70 to stop the storage table from rising. At this time, the suction component 32 partially absorbs the material on the top layer, but does not completely absorb it. After the suction component 32 is adjusted downward to completely absorb the material, the pressure in the air distribution valve reaches the second preset air pressure threshold and is detected by the pressure sensor. The controller controls the drive mechanism 70 to drive the connecting beam 31 to move back and forth in the first direction, thereby conveying the absorbed material forward, thereby ensuring that the material is more firmly adsorbed and avoiding falling during the transfer process, which affects normal paging.
[0061] In a possible embodiment, the suction assembly 32 includes a first linear motion member 321, a fixed frame 322 and a plurality of suction nozzles 323. The first linear motion member 321 is fixedly connected to the crossbeam and electrically connected to the first linear motion member 321. The fixed frame 322 is connected to the first linear motion member 321 to drive the fixed frame 322 to approach or move away from the storage table along a first direction. All suction nozzles 323 are distributed on the fixed frame 322 along the center of the fixed frame 322.
[0062] Exemplarily, after the storage platform rises to the position contacted by the suction nozzle 323, the suction nozzle 323 is blocked by the material, and the pressure in the gas distribution valve increases. At this time, the pressure sensor detects the pressure in the gas distribution valve. When the detected pressure value reaches the first preset air pressure threshold on the controller, the controller controls the storage platform to stop rising. At this time, the pressure value in the gas distribution valve has not reached the second preset air pressure threshold. The controller controls the first linear motion member 321 to drive the fixed frame 322 to approach the storage platform, so as to drive the suction nozzle 323 connected to the fixed frame 322 to move, thereby ensuring that all the suction nozzles 323 are in contact with the material and sucked tightly. After the pressure in the gas distribution valve reaches the second preset air pressure threshold, the controller controls the driving mechanism 70 to drive the connecting beam 31 to move back and forth in the first direction, so as to drive the material adsorbed by the suction nozzle 323 to be transported, thereby completing the automatic adsorption of the material. The structure is simple, can effectively avoid the phenomenon of double-sheeting, and has a good paging effect.
[0063] In a possible embodiment, the driving mechanism 70 includes a first driving component 71 and a second driving component 72. The first driving component 71 is used to drive the connecting beam 31 to move back and forth along a first direction to drive the suction component 32 to transport the adsorbed material. The second driving component 72 is used to drive the storage table to move back and forth along a second direction to make the material placed on the storage table close to the suction component 32.
[0064] In a possible implementation, the first drive assembly 71 includes a second linear motion member and a slide plate. The second linear motion mounting member is on the outer wall of the frame 10. The slide plate is slidably connected to the second linear motion member. The end of the connecting beam 31 is connected to the slide plate.
[0065] The second linear motion member drives the slide plate to move, so as to drive the connecting beam 31 to move in the first direction, until the suction assembly 32 is driven to move directly above the storage table, and then the second linear motion member stops driving the connecting beam 31 to move. At this time, as the storage table continues to rise, the suction assembly 32 contacts and absorbs the material on the top layer, and then the second linear unit starts to drive the connecting beam 31 to move away from the storage table, and then the absorbed material is transported forward, and the above actions are repeated repeatedly until the stacked materials are completely paginated. In other words, the above second linear motion member is used to drive the slide plate to move, so as to drive the connecting beam 31 to move. In this regard, the second linear motion member can be a driving member in the prior art, and this is not limited.
[0066] In a possible embodiment, the second drive assembly 72 includes a servo motor 726 and a transmission rod 721, the servo motor 726 is fixed on the frame 10, and the output shaft of the servo motor 726 is provided with a driving wheel 727, the transmission rod 721 is rotatably connected to the frame 10, and the two ends of the transmission rod 721 are respectively provided with a first transmission wheel 728 and a second transmission wheel 722, a synchronous belt is connected between the first transmission wheel 728 and the driving wheel 727, and the upper part of the outer wall of the frame 10 is provided with a third transmission wheel 723 located on the same side as the second transmission wheel 722, a transmission chain is connected between the third transmission wheel 723 and the second transmission wheel 722, and the storage table is connected to the transmission chain at one end close to the transmission chain.
[0067] Exemplarily, after the stacked materials are placed on the storage table, it is necessary to gradually drive the storage table to move continuously toward the suction component 32 so that the suction component 32 can suck the stacked materials on the storage table in turn. During this process, the servo motor 726 drives the driving wheel 727 to rotate, so as to drive the first conduction wheel to rotate, and then drive the transmission rod 721 to rotate. Since the other end of the transmission rod 721 is provided with a second transmission wheel 722, the outer wall of the frame 10 is provided with a third transmission wheel 723, and a transmission chain is connected between the third transmission wheel 723 and the second transmission wheel 722, and the transmission chain is connected to one end of the storage table, so that the storage table is driven to move upward, thereby ensuring that the suction component 32 can suck the materials on the storage table. The structure is simple and the operation is convenient, and there is no need to manually control the lifting and lowering of the storage table.
[0068] In a possible embodiment, it further includes guide rods 724 disposed on the two outer walls of the frame 10, and a slider 725 is slidably connected to the guide rods 724, and the slider 725 is connected to the end of the storage platform that passes through the frame 10. That is, when the servo motor 726 drives the driving wheel 727 to rotate to drive the synchronous belt to pull the storage platform 20 to move up and down, the slider 725 slides along the extension direction of the guide rod 724, thereby ensuring that the storage platform 20 only moves in a predetermined direction without left and right deviations, which is conducive to improving the accuracy of feeding.
[0069] In a possible embodiment, the suction assembly 32 further includes a clamp 324, which is clamped and connected to the fixed frame 322, and a mounting portion 324a is extended outwardly from one side of the clamp 324 away from the fixed frame 322, and the suction nozzle 323 is mounted on the mounting portion 324a, and the suction end of the suction nozzle 323 passes through the mounting portion 324a. In this way, by mounting the suction nozzle 323 on the mounting portion 324a, and then clamping the clamp 324 on the fixed frame 322, the suction nozzle 323 can be installed. When the position of the suction nozzle 323 needs to be adjusted, it is only necessary to adjust the clamping position of the clamp 324 on the fixed frame 322, which can be used to clamp materials of different sizes and has a wider applicability.
[0070] In a possible embodiment, the surface of the material placing table 20 for placing materials is provided with a material stopper 60. Thus, by providing a material stopper on the upper surface of the material placing table 20, the stacked materials are blocked by the material stopper 60, and can be stacked on the material placing table in an orderly manner, which is convenient for subsequent paging operations.
[0071] In a possible implementation, the upper suction paging device further includes a conveying mechanism 40, which is disposed at one end of the frame 10 away from the material placement table 20 and is used to convey the paginated material. It should be noted that the conveying assembly is mainly used to convey the paginated material forward, and its specific structure can be referred to the prior art, and no further elaboration will be given.
[0072] In a possible embodiment, the upper suction device further includes a material receiving mechanism 50, which is disposed at the discharge end of the conveying mechanism 40 and is used to receive the paginated materials. In this way, the material receiving mechanism 50 is disposed at the discharge end of the conveying mechanism 40, so that the materials output from the conveying mechanism 40 can sequentially enter the material receiving mechanism 50 for stacking, without manual sorting, which is conducive to reducing labor intensity.
[0073] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. An adsorption paging method, characterized in that: The adsorption paging method comprises: Obtain the air pressure value in the gas distribution valve in real time; Comparing the air pressure value with a first preset air pressure threshold value, and controlling the lifting and lowering of the storage platform according to the first comparison result; Comparing the air pressure value with a second preset air pressure threshold value, and controlling the suction cup group to absorb the material on the uppermost layer of the storage table according to the second comparison result, and transferring the absorbed material to a designated position; Wherein, the second preset air pressure threshold is greater than the first preset air pressure threshold.
2. The adsorption paging method according to claim 1, characterized in that: The step of comparing the air pressure value with a first preset air pressure threshold value and controlling the lifting of the storage platform according to the first comparison result includes: A first preset air pressure threshold is set according to the material of the material; wherein the setting standard of the first preset air pressure threshold is that at this pressure value, one of the suction cups in the suction cup group contacts the uppermost layer of the material on the storage table; Comparing the air pressure value with the first preset air pressure threshold; If the air pressure value reaches the first preset air pressure threshold value, the storage platform is controlled to stop rising, so as to lift the materials stacked on the storage platform to a position where the suction cup group can adsorb; If the air pressure value does not reach the first preset air pressure threshold, the storage platform is controlled to continue to rise until the air pressure value reaches the first preset air pressure threshold, and then the storage platform is controlled to stop rising.
3. The adsorption paging method according to claim 1, characterized in that: The step of comparing the air pressure value with a second preset air pressure threshold value, controlling the suction cup group to absorb the material on the uppermost layer of the storage table according to the second comparison result, and transferring the absorbed material to a designated position includes: A second preset air pressure threshold is set according to the number of suction cups in the suction cup group that are in contact with the uppermost layer of material; wherein the setting standard of the second preset air pressure threshold is that under this pressure value, the suction cup can effectively absorb the material and will not absorb the next material through the cover material; comparing the air pressure value with a second preset air pressure threshold; If the air pressure value does not reach the second preset air pressure threshold, the suction cup group is controlled to descend toward the storage platform so that multiple suction cups in the suction cup group are in suction contact with the uppermost layer of material, until the air pressure value reaches the second preset air pressure threshold, and the suction cup group is controlled to transfer the sucked material to a designated position; If the air pressure value reaches a second preset air pressure threshold value, the suction cup group is controlled to transfer the sucked material to a designated position.
4. An adsorption paging device, applied to the adsorption paging method according to any one of claims 1 to 3, characterized in that: The adsorption paging device comprises: A frame defining a material discharge area; A storage table, which is arranged in the material discharge area; A material suction mechanism, comprising a connecting beam and at least two material suction components, wherein the connecting beam spans the material discharge area and is located on the moving path of the storage platform, all the material suction components are connected to the connecting beam at intervals along the length direction of the connecting beam, and the material suction components are used to absorb the material on the storage platform; A driving mechanism connected to the connecting beam and the storage platform to drive the connecting beam to move back and forth along a first direction and to drive the storage platform to move back and forth along a second direction; wherein the first direction is perpendicular to the second direction; The sensing component includes an air distribution valve, an air pipe and a pressure sensor. One end of the air pipe is connected to the suction component, and the other end is connected to the air distribution valve. The pressure sensor is used to detect the pressure in the air distribution valve. The pressure sensor is electrically connected to a controller, and the controller is electrically connected to the driving mechanism.
5. The adsorption paging method according to claim 4, characterized in that: The suction assembly includes a first linear motion member, a fixed frame and a plurality of suction nozzles. The first linear motion member is fixedly connected to the crossbeam and electrically connected to the first linear motion member. The fixed frame is connected to the first linear motion member to drive the fixed frame to approach or move away from the storage table along the first direction. All the suction nozzles are distributed on the fixed frame along the center of the fixed frame.
6. The adsorption paging method according to claim 4, characterized in that: The driving mechanism includes a first driving component and a second driving component. The first driving component is used to drive the connecting beam to move back and forth along a first direction to drive the suction component to transport the adsorbed material. The second driving component is used to drive the storage table to move back and forth along a second direction to make the material placed on the storage table close to the suction component.
7. The adsorption paging method according to claim 6, characterized in that: The first driving assembly includes a second linear motion member and a slide plate. The second linear motion mounting member is on the outer side wall of the frame. The slide plate is slidably connected to the second linear motion member. The end of the connecting beam is connected to the slide plate.
8. The adsorption paging method according to claim 6, characterized in that: The second driving assembly includes a servo motor and a transmission rod, the servo motor is fixed on the frame, and the output shaft of the servo motor is provided with a driving wheel, the transmission rod is rotatably connected to the frame, and the two ends of the transmission rod are respectively provided with a first transmission wheel and a second transmission wheel, a synchronous belt is connected between the first transmission wheel and the driving wheel, a third transmission wheel is provided on the upper part of the outer wall of the frame and is located on the same side as the second transmission wheel, a transmission chain is connected between the third transmission wheel and the second transmission wheel, and one end of the storage platform close to the transmission chain is connected to the transmission chain.
9. The adsorption paging method according to claim 8, characterized in that: It also includes guide rods arranged on the two outer walls of the frame, the guide rods are slidably connected with sliders, and the sliders are connected to the ends of the storage platform passing through the frame.
10. The adsorption paging method according to claim 4, characterized in that: The suction assembly also includes a clamp, which is clamped on the fixing frame, and a mounting portion extends outwardly from a side of the clamp away from the fixing frame, the suction nozzle is mounted on the mounting portion, and the suction end of the suction nozzle passes through the mounting portion.