Automatic crop feed processing system

By designing an automated crop feed processing system, the problem of relying on manual operation in the existing technology of crop feed processing is solved, efficient automated processing is achieved, and product quality and production control accuracy are improved.

CN119565707AInactive Publication Date: 2025-03-07JIANGSU XINGLUGU INFORMATION TECH SERVICE CO LTD
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Patent Information

Application Number
CN202311138531.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-05
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing crop feed processing process relies on a single semi-automated equipment and manual operation, resulting in a greater impact on product quality and low production control accuracy.

Method used

An automated crop feed processing system is designed, including feed assembly, crushing assembly and mixing assembly, and the automation of each component is achieved through the driving assembly. A screw feeder is installed in the feed assembly to avoid clogging and too fast discharge. The crushing assembly is crushed using a crushing roller, and the mixing assembly is mixed evenly using a stirring paddle.

Benefits of technology

It improves the degree of automation, ensures uniform crushing and mixing of crop raw materials, reduces manual intervention, and improves product quality and production control accuracy.

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Abstract

The invention discloses an automatic crop feed processing system, and relates to the technical field of crop feed processing. The device comprises a base, the top surface of the base is fixedly connected with a material mixing assembly, the top surface of the material mixing assembly is fixedly connected with a crushing assembly, the top surface of the crushing assembly is fixedly connected with a feeding assembly, and one side of the material mixing assembly is provided with a driving assembly; according to the crop crushing and mixing device, the feeding assembly, the crushing assembly and the mixing assembly can work through the single driving assembly, a spiral feeder is arranged in the feeding assembly, the spiral feeder can prevent crop raw materials from blocking a discharging opening and can also shield the discharging opening to a certain degree, and therefore the situation that discharging is too fast, and the crop crushing efficiency is improved is avoided. And the arranged stirring paddle can rotate under the action of the lengthened shaft, so that crop raw materials in the material mixing box are stirred, and the raw materials and auxiliary materials added from the auxiliary material adding opening are uniformly mixed.
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Description

Technical Field

[0001] The invention relates to the technical field of crop feed processing, in particular to an automated crop feed processing system. Background Art

[0002] Feed crops are mainly cultivated for the purpose of production. As people pay more attention to and demand for meat safety, the development of my country's breeding industry is also very rapid. The demand for meat products such as chickens, ducks, and pigs has also soared, and the demand for feed and its processing is also increasing. However, in the process of processing existing crop feed, most of them rely on a single semi-automatic equipment and manual work. The quality of the product is greatly affected by manual work, and the production control accuracy is low. In view of the above problems, the inventor proposes an automated crop feed processing system to solve the above problems. Summary of the invention

[0003] In order to solve the problem that the existing crop feed processing mostly relies on a single semi-automatic equipment and manual work, the quality of the product is greatly affected by manual work, and the production control accuracy is low; the purpose of the present invention is to provide an automated crop feed processing system.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solution: an automated crop feed processing system, comprising a base, the top surface of the base is fixedly connected to a mixing component, the top surface of the mixing component is fixedly connected to a crushing component, the top surface of the crushing component is fixedly connected to a feeding component, and a driving component is arranged on one side of the mixing component.

[0005] Preferably, the feeding assembly includes a feeding box, the inner bottom wall of the feeding box is penetrated by a feeding opening, the inner bottom wall of the feeding box is fixedly connected with an inclined platform, the inclined platform is hollow, the hollow opening of the inclined platform corresponds to the feeding opening, the crop raw materials are placed in the feeding box, and the crop raw materials can slide toward the crushing assembly through the feeding opening for crushing, a cross plate is fixedly connected to the middle part of the top surface of the feeding box, a first transmission shaft is inserted and rotatably connected to the middle part of the top surface of the cross plate, a screw feeder is fixedly connected to the bottom end of the first transmission shaft, the screw feeder is located in the feeding box, and one end of the screw feeder extends into the feeding opening, a first pulley is fixedly connected to the top end of the first transmission shaft, a first synchronous belt is provided on the side wall of the first pulley, and a second pulley is provided on the end of the first synchronous belt away from the first pulley A second transmission shaft is inserted and fixedly connected to the middle part of the side wall of the second pulley, and the second transmission shaft is located outside the feed box. A sleeve is rotatably connected to the side wall of the second transmission shaft, and one end of the sleeve away from the second transmission shaft is fixed to the feed box, and one end of the second transmission shaft away from the second pulley is fixedly connected to the worm wheel, and the worm and the worm wheel are meshed with each other, so that the second transmission shaft can drive the second pulley to rotate, and the first pulley can be driven by the first synchronous belt to rotate, and then the spiral feeder can be driven to rotate by the first transmission shaft, so that the crop raw materials can be pushed to avoid the crop raw materials blocking the discharge port, and the spiral feeder is located in the feed box, so that a certain shielding can be formed on the discharge port, thereby avoiding too fast discharge and affecting the crushing efficiency of the crushing assembly.

[0006] Preferably, the crushing assembly includes a crushing box, the crushing box is a hollow box, the hollow opening of the crushing box corresponds to the feeding opening, the side wall of the crushing box is interspersed with a first rotating shaft for rotation, one end of the first rotating shaft is fixedly connected to a crushing roller, the other end of the first rotating shaft is fixedly connected to a transmission gear, the transmission gear is located outside the crushing box, there are two transmission gears, and the two transmission gears are meshed with each other, the end of the transmission gear facing away from the first rotating shaft is fixedly connected to a second rotating shaft, the second rotating shaft is interspersed and fixed in the middle of the transmission gear, the end of the second rotating shaft away from the transmission gear is fixedly connected to a third pulley, the side wall of the second rotating shaft is fixedly connected to a worm, the worm is meshed with the worm wheel, the crushing roller is located inside the crushing box, there are two crushing rollers, the two crushing rollers cooperate with each other and rotate in opposite directions, two crushing rollers are arranged in the crushing box, and the two crushing rollers rotate in opposite directions, so that the crop raw materials entering the crushing box can be crushed.

[0007] Preferably, the driving assembly includes a motor, a base is provided on the side wall of the motor, the side wall of the base is fixedly connected to the side wall of the base, the output shaft of the motor is fixedly connected to an extension shaft, the side wall of the extension shaft is fixedly connected to a fourth pulley, the side wall of the fourth pulley is provided with a second synchronous belt, the end of the second synchronous belt away from the fourth pulley cooperates with the third pulley, the motor is started, and the extension shaft drives the fourth pulley to rotate under the action of the motor output shaft, and the third pulley can be driven to rotate through the second synchronous belt.

[0008] Preferably, the mixing component includes a mixing box, one end of the extension shaft extends into the mixing box, and the extension shaft is rotatably connected to the mixing box, and a stirring paddle is fixedly connected to the side wall of the extension shaft. The number of the stirring paddles is several and they are distributed in an array, and the stirring paddle is located inside the mixing box. When the crop raw materials are crushed by the crushing component and fall into the mixing box, the stirring paddle will rotate under the action of the extension shaft, thereby stirring the crop raw materials in the mixing box, so that the raw materials and the added auxiliary materials are evenly mixed. The top surface of the mixing box is penetrated by a through hole, and the through hole is connected to the crushing box. Corresponding to the hollow opening, the top surface of the mixing box is penetrated by a supplementary material adding port, the top surface of the supplementary material adding port is detachably provided with an opening and closing cover, the bottom surface of the opening and closing cover is fixedly connected with a convex pad, the convex pad cooperates with the supplementary material adding port, the top surface of the opening and closing cover is fixedly connected with a handle, the side wall of the mixing box is penetrated by an opening and closing door, the opening and closing door is hinged to the mixing box, the opening and closing cover is opened, and the supplementary materials required for feed production are added into the mixing box through the supplementary material adding port, so as to be mixed with the crop raw materials, and after mixing, the opening and closing door is opened to take out the mixed materials.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] 1. High degree of automation, the feeding component, crushing component and mixing component can be operated through a single driving component;

[0011] 2. A screw feeder is provided in the feeding assembly. On the one hand, the screw feeder can prevent the crop raw materials from blocking the feeding port. On the other hand, the screw feeder is located in the feeding box, so that the feeding port can be blocked to a certain extent, thereby preventing the material from being fed too quickly and affecting the crushing efficiency of the crushing assembly;

[0012] 3. When the crop raw materials fall from the feed box into the crushing box, the crop raw materials can be crushed by the crushing roller in the crushing box, and after the crushed crop raw materials fall into the mixing box, the stirring paddle will rotate under the action of the extended shaft, thereby stirring the crop raw materials in the mixing box, so that the raw materials and the auxiliary materials added from the auxiliary material adding port are evenly mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the cooperation between the feeding component and the crushing component of the present invention.

[0016] Figure 3 It is an enlarged view of point A of the present invention.

[0017] Figure 4 It is a schematic diagram of the internal structure of the feeding component and the crushing component of the present invention.

[0018] Figure 5 It is a schematic diagram of the structure of the mixing component of the present invention.

[0019] Figure 6 It is a schematic diagram of the internal structure of the mixing component of the present invention.

[0020] In the figure: 1, base; 2, feeding assembly; 3, crushing assembly; 4, mixing assembly; 5, driving assembly; 6, base; 201, feeding box; 202, inclined platform; 203, feeding port; 204, horizontal plate; 205, first transmission shaft; 206, screw feeder; 207, first pulley; 208, first synchronous belt; 209, second pulley; 210, second transmission shaft; 211, worm gear; 212, sleeve; 301, crushing box; 302, first rotating shaft; 303, crushing roller; 304, transmission gear; 305, second rotating shaft; 306, worm; 307, third pulley; 401, mixing box; 402, auxiliary material adding port; 403, opening and closing cover; 404, opening and closing door; 405, through port; 406, stirring paddle; 501, motor; 502, extension shaft; 503, fourth pulley; 504, second synchronous belt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example: Figure 1-6 As shown, the present invention provides an automated crop feed processing system, including a base 1, the top surface of the base 1 is fixedly connected to a mixing component 4, the top surface of the mixing component 4 is fixedly connected to a crushing component 3, the top surface of the crushing component 3 is fixedly connected to a feeding component 2, and a driving component 5 is arranged on one side of the mixing component 4.

[0023] The feed assembly 2 includes a feed box 201 , the inner bottom wall of which is penetrated by a feed opening 203 , the inner bottom wall of which is fixedly connected with a ramp 202 , the ramp 202 is hollow, and the hollow opening of the ramp 202 corresponds to the feed opening 203 .

[0024] By adopting the above technical solution, the crop raw materials are placed in the feed box 201, and the crop raw materials can slide toward the crushing assembly 3 through the discharge opening 203 to be crushed.

[0025] A transverse plate 204 is fixedly connected to the middle of the top surface of the feed box 201, and a first transmission shaft 205 is inserted and rotatably connected to the middle of the top surface of the transverse plate 204. A screw feeder 206 is fixedly connected to the bottom end of the first transmission shaft 205. The screw feeder 206 is located in the feed box 201, and one end of the screw feeder 206 extends into the feed opening 203. A first pulley 207 is fixedly connected to the top of the first transmission shaft 205, and a first synchronous belt 208 is provided on the side wall of the first pulley 207. A second pulley 209 is provided at the end of the first synchronous belt 208 away from the first pulley 207, and a second transmission shaft 210 is inserted and fixedly connected to the middle of the side wall of the second pulley 209. The second transmission shaft 210 is located outside the feed box 201, and a sleeve 212 is rotatably connected to the side wall of the second transmission shaft 210. The end of the sleeve 212 away from the second transmission shaft 210 is fixed to the feed box 201, and the end of the second transmission shaft 210 away from the second pulley 209 is fixedly connected to the worm gear 211.

[0026] By adopting the above technical solution, the worm 306 and the worm wheel 211 are meshed with each other, so that the second transmission shaft 210 can drive the second pulley 209 to rotate, and the first pulley 207 can be rotated under the drive of the first synchronous belt 208, and then the screw feeder 206 can be driven to rotate by the first transmission shaft 205, so that the crop raw materials can be pushed to avoid the crop raw materials from blocking the discharge port 203, and the screw feeder 206 is located in the feed box 201, so that a certain shielding can be formed on the discharge port 203, thereby avoiding too fast discharge and affecting the crushing efficiency of the crushing component 3.

[0027] The crushing assembly 3 includes a crushing box 301, which is a hollow box. The hollow opening of the crushing box 301 corresponds to the feeding opening 203. The side wall of the crushing box 301 is interlaced and rotatably connected with a first rotating shaft 302, one end of the first rotating shaft 302 is fixedly connected with a crushing roller 303, and the other end of the first rotating shaft 302 is fixedly connected with a transmission gear 304, the transmission gear 304 is located outside the crushing box 301, there are two transmission gears 304, and the two transmission gears 304 are meshed with each other, the crushing roller 303 is located inside the crushing box 301, there are two crushing rollers 303, the two crushing rollers 303 cooperate with each other and rotate in opposite directions.

[0028] By adopting the above technical solution, two crushing rollers 303 are arranged in the crushing box 301 , and the two crushing rollers 303 rotate in opposite directions, so that the crop raw materials entering the crushing box 301 can be crushed.

[0029] The end of the transmission gear 304 facing away from the first rotating shaft 302 is fixedly connected to the second rotating shaft 305, the second rotating shaft 305 is inserted and fixed in the middle of the transmission gear 304, the end of the second rotating shaft 305 away from the transmission gear 304 is fixedly connected to the third pulley 307, the side wall of the second rotating shaft 305 is fixedly connected to the worm 306, and the worm 306 is meshed with the worm wheel 211.

[0030] By adopting the above technical solution, when the third pulley 307 rotates, it will drive the second rotating shaft 305 to rotate, thereby rotating the transmission gear 304, so that the two crushing rollers 303 rotate in opposite directions.

[0031] The driving assembly 5 includes a motor 501, a base 6 is provided on the side wall of the motor 501, the side wall of the base 6 is fixedly connected to the side wall of the base 1, the output shaft of the motor 501 is fixedly connected to an extension shaft 502, the side wall of the extension shaft 502 is fixedly connected to a fourth pulley 503, the side wall of the fourth pulley 503 is provided with a second synchronous belt 504, and the end of the second synchronous belt 504 away from the fourth pulley 503 cooperates with the third pulley 307.

[0032] By adopting the above technical solution, the motor 501 is started, and the extended shaft 502 drives the fourth pulley 503 to rotate under the action of the output shaft of the motor 501, and the third pulley 307 can be driven to rotate through the second synchronous belt 504.

[0033] The mixing assembly 4 includes a mixing box 401, one end of the extension shaft 502 extends into the mixing box 401, and the extension shaft 502 is rotatably connected to the mixing box 401, and a stirring paddle 406 is fixedly connected to the side wall of the extension shaft 502. The number of the stirring paddles 406 is several and distributed in an array, and the stirring paddles 406 are located inside the mixing box 401.

[0034] By adopting the above technical solution, after the crop raw materials are crushed by the crushing assembly 3 and fall into the mixing box 401, the stirring paddle 406 will rotate under the action of the extended shaft 502, thereby stirring the crop raw materials in the mixing box 401, so that the crop raw materials and the added auxiliary materials are evenly mixed.

[0035] A through opening 405 is formed through the top surface of the mixing box 401 , and the through opening 405 corresponds to the hollow opening of the crushing box 301 .

[0036] By adopting the above technical solution, the crop raw materials crushed by the crushing assembly 3 can fall into the mixing box 401 through the opening 405 .

[0037] The top surface of the mixing box 401 is penetrated by a supplementary material adding port 402, the top surface of the supplementary material adding port 402 is detachably provided with an opening and closing cover 403, the bottom surface of the opening and closing cover 403 is fixedly connected with a convex pad, the convex pad cooperates with the supplementary material adding port 402, the top surface of the opening and closing cover 403 is fixedly connected with a handle, the side wall of the mixing box 401 is penetrated by an opening and closing door 404, and the opening and closing door 404 is hinged to the mixing box 401.

[0038] By adopting the above technical solution, the opening and closing cover 403 is opened, and the auxiliary materials required for producing feed are added into the mixing box 401 through the auxiliary material adding port 402 to mix with the crop raw materials. After mixing, the opening and closing door 404 is opened to take out the mixed materials.

[0039] Working principle: In the present invention, the crop raw materials are poured into the feed box 201, and the motor 501 is started. The extended shaft 502 can drive the stirring paddle 406 to rotate under the action of the output shaft of the motor 501, and can also drive the fourth pulley 503 to rotate at the same time. The third pulley 307 can be driven to rotate through the second synchronous belt 504. When the third pulley 307 rotates, it will drive the second rotating shaft 305 to rotate, and then the transmission gear 304 will rotate, so that the two crushing rollers 303 rotate in the opposite direction;

[0040] At the same time, the second rotating shaft 305 will drive the worm 306 to rotate when rotating, and the worm 306 and the worm wheel 211 are meshed with each other, so that the second transmission shaft 210 can drive the second pulley 209 to rotate, and the first pulley 207 can be driven by the first synchronous belt 208 to rotate, and then the spiral feeder 206 can be driven by the first transmission shaft 205 to rotate, so that the crop raw materials can be pushed to avoid the crop raw materials blocking the discharge port 203, and the spiral feeder 206 is located in the feed box 201, so that the discharge port 203 can be blocked to a certain extent, so as to avoid the discharge of materials too fast, which affects the crushing efficiency of the crushing component 3;

[0041] Two crushing rollers 303 are arranged in the crushing box 301, and the rotation directions of the two crushing rollers 303 are opposite, so that the crop raw materials entering the crushing box 301 can be crushed. After the crop raw materials are crushed by the crushing component 3 and fall into the mixing box 401, the stirring paddle 406 will rotate under the action of the extension shaft 502, thereby stirring the crop raw materials in the mixing box 401, so that the crop raw materials and the auxiliary materials added from the auxiliary material adding port 402 are evenly mixed.

[0042] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An automated crop feed processing system, comprising a base (1), characterized in that: The top surface of the base (1) is fixedly connected to a mixing component (4), the top surface of the mixing component (4) is fixedly connected to a crushing component (3), the top surface of the crushing component (3) is fixedly connected to a feeding component (2), and a driving component (5) is provided on one side of the mixing component (4).

2. The automated crop feed processing system according to claim 1, characterized in that: The feed assembly (2) comprises a feed box (201), the inner bottom wall of the feed box (201) is penetrated by a feed outlet (203), the inner bottom wall of the feed box (201) is fixedly connected with an inclined platform (202), the inclined platform (202) is hollow, and the hollow opening of the inclined platform (202) corresponds to the feed outlet (203).

3. An automated crop feed processing system as claimed in claim 2, characterized in that: A transverse plate (204) is fixedly connected to the middle of the top surface of the feed box (201), a first transmission shaft (205) is inserted and rotatably connected to the middle of the top surface of the transverse plate (204), a screw feeder (206) is fixedly connected to the bottom end of the first transmission shaft (205), the screw feeder (206) is located in the feed box (201), and one end of the screw feeder (206) extends into the feed opening (203), a first pulley (207) is fixedly connected to the top end of the first transmission shaft (205), and a first synchronous belt (208) is provided on the side wall of the first pulley (207). A second pulley (209) is provided at one end of the first synchronous belt (208) away from the first pulley (207); a second transmission shaft (210) is inserted and fixedly connected to the middle of the side wall of the second pulley (209); the second transmission shaft (210) is located outside the feed box (201); a sleeve (212) is rotatably connected to the side wall of the second transmission shaft (210); an end of the sleeve (212) away from the second transmission shaft (210) is fixed to the feed box (201); and an end of the second transmission shaft (210) away from the second pulley (209) is fixedly connected to a worm gear (211).

4. The automated crop feed processing system according to claim 3, characterized in that: The crushing assembly (3) comprises a crushing box (301), wherein the crushing box (301) is a hollow box, wherein the hollow opening of the crushing box (301) corresponds to the feeding opening (203), wherein a first rotating shaft (302) is inserted and rotatably connected to the side wall of the crushing box (301), wherein one end of the first rotating shaft (302) is fixedly connected to a crushing roller (303), and the other end of the first rotating shaft (302) is fixedly connected to a transmission gear (304), wherein the transmission gear (304) is located outside the crushing box (301), wherein there are two transmission gears (304), and the two transmission gears (304) are meshed with each other, and wherein the crushing roller (303) is located inside the crushing box (301), wherein there are two crushing rollers (303), and the two crushing rollers (303) cooperate with each other and rotate in opposite directions.

5. The automated crop feed processing system according to claim 4, characterized in that: The end of the transmission gear (304) facing away from the first rotating shaft (302) is fixedly connected to the second rotating shaft (305), the second rotating shaft (305) is inserted and fixed in the middle of the transmission gear (304), the end of the second rotating shaft (305) away from the transmission gear (304) is fixedly connected to the third pulley (307), the side wall of the second rotating shaft (305) is fixedly connected to a worm (306), and the worm (306) is meshed with the worm wheel (211).

6. The automated crop feed processing system according to claim 5, characterized in that: The driving assembly (5) comprises a motor (501), a side wall of the motor (501) is provided with a base (6), the side wall of the base (6) is fixedly connected to the side wall of the base (1), the output shaft of the motor (501) is fixedly connected to an extension shaft (502), the side wall of the extension shaft (502) is fixedly connected to a fourth pulley (503), the side wall of the fourth pulley (503) is provided with a second synchronous belt (504), and the end of the second synchronous belt (504) away from the fourth pulley (503) is matched with the third pulley (307).

7. An automated crop feed processing system as claimed in claim 6, characterized in that: The mixing assembly (4) comprises a mixing box (401), one end of the extension shaft (502) extends into the mixing box (401), and the extension shaft (502) is rotatably connected to the mixing box (401), and a stirring paddle (406) is fixedly connected to the side wall of the extension shaft (502), and the stirring paddle (406) is in a plurality of numbers and distributed in an array, and the stirring paddle (406) is located inside the mixing box (401).

8. The automated crop feed processing system according to claim 7, characterized in that: A through opening (405) is provided through the top surface of the mixing box (401), and the through opening (405) corresponds to the hollow opening of the crushing box (301).

9. The automated crop feed processing system according to claim 7, characterized in that: The top surface of the mixing box (401) is provided with an auxiliary material adding port (402) through-through, the top surface of the auxiliary material adding port (402) is detachably provided with an opening and closing cover (403), the bottom surface of the opening and closing cover (403) is fixedly connected with a convex pad, the convex pad cooperates with the auxiliary material adding port (402), the top surface of the opening and closing cover (403) is fixedly connected with a handle, and the side wall of the mixing box (401) is provided with an opening and closing door (404), and the opening and closing door (404) is hinged to the mixing box (401).