Winding integrated metal wire finishing system

Abstract

The invention relates to the technical field of wire finishing systems, in particular to a winding integrated metal wire finishing system which comprises a feeding table, a packaging supporting frame, a first lifting hook mechanism, a packaging platform, a packaging machine, a second lifting hook mechanism and a storage line. A first lifting hook mechanism capable of transversely sliding is installed in the top end of the packaging supporting frame, a packaging platform is installed on the side, close to the feeding table, of the bottom of the lower portion of the packaging supporting frame, a packaging machine used for winding packaging is installed at the rear end of the packaging platform, and a second lifting hook mechanism is installed in the top end of the packaging supporting frame. A storage line is installed on the side, away from the feeding table, of the packaging platform. According to the system, full-process automatic operation from feeding, packaging to storage of the metal wires is achieved through automatic control, the first lifting hook mechanism and the second lifting hook mechanism in the system can transversely slide, quickly respond and grab the metal wires, and the packaging machine can accurately package the metal wires according to a preset winding mode and specification.

Description

Technical Field

[0001] The invention relates to the technical field of wire finishing systems, and in particular to a winding integrated metal wire finishing system. Background Art

[0002] When processing metal wires, a winding packaging machine is needed to integrate and process the material coils. The wires are wound in a predetermined manner and specification, and are fixed and protected with packaging materials, including plastic film and paper tape, so as to achieve packaging, fixing and beautification of the wires.

[0003] Traditional winding packaging equipment relies partly on manual operation, including manual loading and adjustment of winding parameters, which not only increases labor costs, but also may cause operational errors, affecting packaging quality and efficiency. At the same time, when adapting to the packaging of wires of different specifications, multiple parts need to be replaced or complex adjustments need to be made, which limits its application scope and increases maintenance costs. The limitations of manual operation and the equipment itself may lead to unstable packaging quality, including inconsistent winding tightness and loose label adhesion, which will affect the appearance and performance of the product.

[0004] Therefore, in order to address the problem that the above-mentioned traditional winding packaging equipment relies partly on manual operation, has low packaging efficiency, and is unable to perform automatic transportation and quick labeling after winding is completed, resulting in a long processing time, a winding integrated metal wire finishing system can be designed, which can efficiently and integratedly perform winding packaging and labeling transportation processing on the material rolls. Summary of the invention

[0005] In order to overcome the problems that traditional wrapping packaging equipment relies partly on manual operation, has low packaging efficiency, and cannot perform automatic transportation and rapid labeling after wrapping is completed.

[0006] The technical solution of the present invention is: a winding integrated metal wire finishing system, comprising a loading platform, a packaging support frame, a first hook mechanism, a packaging platform, a packaging machine, a second hook mechanism and a storage line; a packaging support frame is installed above the loading platform, a first hook mechanism that can slide laterally is installed inside the top of the packaging support frame, a packaging platform is installed on the bottom side of the packaging support frame close to the loading platform, a packaging machine for winding packaging is installed at the rear end of the packaging platform, a second hook mechanism that is located on the same horizontal line as the first hook mechanism and can slide laterally is installed inside the top of the packaging support frame, a storage line is installed on the side of the packaging platform away from the loading platform, the loading platform includes a loading base inside, both sides of the upper end of the loading base are fixedly connected to the first slide rails, the upper end of the first slide rails is slidably connected to the loading frame, and two groups of inlet and outlet cylinders are installed in the inner cavity opened in the loading base from left to right.

[0007] Preferably, before the system is started, the first hook mechanism and the second hook mechanism are in the initial position, and the loading rack is in a standby state on the first slide rail of the loading base. When loading is required, the feed and discharge cylinders push the loading rack forward along the first slide rail to place the material roll to be packaged on the loading rack. Then, the feed and discharge cylinders work to push the loading rack and the material roll thereon to the bottom of the first hook mechanism. According to the system settings or operating instructions, the first hook mechanism is driven to slide horizontally to the loading position to hook up the material roll and weigh it. After completion, the first hook mechanism slides horizontally to the top of the packaging platform and places the material roll on the packaging platform, and then transports it to the packaging machine. The packaging machine starts and wraps the material roll according to the predetermined winding method and specifications. When the material roll is finished, the second hook mechanism hooks it and absorbs the label for labeling. After the labeling is completed, the second hook mechanism moves the packaged material roll to the storage line.

[0008] Preferably, a mounting base is installed on one side of the top of the packaging support frame, an industrial printer is installed on the upper end of the mounting base, a movable groove is opened on the top of the packaging support frame, and two sets of second slide rails are installed on both sides of the top of the movable groove.

[0009] Preferably, sliding plates are provided inside the first hook mechanism and the second hook mechanism, and the lower ends of the two sets of sliding plates are slidably connected to the two sets of second slide rails correspondingly.

[0010] Preferably, the first hook mechanism includes a first hook body capable of hooking up the material roll, and a hook scale capable of weighing the material roll simultaneously when hooking up the material roll is installed inside the first hook body.

[0011] Preferably, the packaging platform includes a bottom platform, and a telescopic cylinder for controlling the forward and backward movement of the material roll in and out is installed at the lower end of the bottom platform.

[0012] Preferably, the second hook mechanism includes a second hook body that can hook up the material roll that has been wrapped and packaged, and a movable cylinder for moving left and right to move the label to the middle part of the material roll is installed on the side of the outer end of the hook box of the second hook mechanism close to the second hook body, and a labeling cylinder that can press down to stick the sucked label to the packaged material roll is installed on the movable end of the movable cylinder.

[0013] Preferably, the material storage line includes a material storage and transportation platform, and motors are installed on both sides of the material storage and transportation platform to drive the processed material rolls to move forward and backward in and out, and gears are provided on the motors.

[0014] Preferably, a material storage rack mobile platform is slidably connected to the material storage transport platform, one side of the wheel motor below the material storage rack mobile platform has teeth and is meshed with the gears on the motor, and multiple groups of cross-beam rods with different gaps for accommodating material rolls of different specifications are installed on the top of the material storage rack mobile platform.

[0015] Beneficial effects of the present invention: Through automated control, the system realizes the entire automated operation from feeding, packaging to storage of metal wires, which greatly reduces the manual operation links and improves production efficiency. The first hook mechanism and the second hook mechanism in the system can slide laterally, respond quickly and grab the metal wires, further shortening the production cycle. The packaging machine can accurately package the metal wires according to the predetermined winding method and specifications, avoiding the errors and irregularities that may occur in traditional manual packaging. Through precise packaging and automated control, the system can reduce the waste of packaging materials and further reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a first three-dimensional structural schematic diagram of the winding integrated metal wire finishing system of the present invention;

[0017] Figure 2 The present invention is a winding integrated metal wire finishing system. Figure 1 The enlarged structural diagram at A in the middle;

[0018] Figure 3 Shown is a second three-dimensional structural schematic diagram of the winding integrated metal wire finishing system of the present invention;

[0019] Figure 4 The present invention is a winding integrated metal wire finishing system. Figure 2 Enlarged structural diagram at point B in the middle.

[0020] Explanation of the accompanying drawings: 1. loading platform; 2. packaging support frame; 3. first hook mechanism; 4. packaging platform; 5. packaging machine; 6. second hook mechanism; 7. material storage line; 101. loading base; 102. first slide rail; 103. loading rack; 104. inlet and outlet cylinder; 201. mounting base; 202. industrial printer; 203. second slide rail; 204. sliding plate; 301. first hook body; 401. bottom platform; 402. telescopic cylinder; 601. second hook body; 602. moving cylinder; 603. labeling cylinder; 701. material storage and transportation platform; 702. motor; 703. material storage rack moving platform; 704. crossbar. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1-Figure 4The present invention provides an embodiment: a winding integrated metal wire finishing system, comprising a loading platform 1, a packaging support frame 2, a first hook mechanism 3, a packaging platform 4, a packaging machine 5, a second hook mechanism 6 and a storage line 7; a packaging support frame 2 is installed above the loading platform 1, a first hook mechanism 3 that can slide laterally is installed inside the top of the packaging support frame 2, a packaging platform 4 is installed on the bottom of the packaging support frame 2 near the loading platform 1, a packaging machine 5 for winding packaging is installed at the rear end of the packaging platform 4, and a second hook mechanism that can slide laterally and is located on the same horizontal line as the first hook mechanism 3 is installed inside the top of the packaging support frame 2 6. A material storage line 7 is installed on the side of the packaging platform 4 away from the loading platform 1. The loading platform 1 includes a loading base 101. Both sides of the upper end of the loading base 101 are fixedly connected with first slide rails 102. The upper end of the first slide rail 102 is slidably connected with a loading rack 103. Two groups of feeding and discharging cylinders 104 are installed in the inner cavity provided in the loading base 101 from left to right. Before the system is started, the first hook mechanism 3 and the second hook mechanism 6 are both in the initial position, and the loading rack 103 is in a standby state on the first slide rail 102 of the loading base 101. When loading is required, the feeding and discharging cylinders 104 push the loading rack 103 along the first slide rail 102. A slide rail 102 moves forward to place the material roll to be packaged on the loading rack 103, then the feeding and discharging cylinder 104 works to push the loading rack 103 and the material roll thereon to the bottom of the first hook mechanism 3, and according to the system setting or operation instruction, the first hook mechanism 3 is driven to slide horizontally to the loading position to hook the material roll and weigh it. After the completion, the first hook mechanism 3 slides horizontally to the top of the packaging platform 4, and places the material roll on the packaging platform 4, and then transports it to the packaging machine 5. The packaging machine 5 starts and wraps the material roll according to the predetermined wrapping method and specifications. When the material roll is wrapped and wrapped, the second hook mechanism 6 hooks it Take and absorb the label for labeling. After labeling is completed, the second hook mechanism 6 moves the packaged material roll to the storage line 7. The storage line 7 includes a storage and transportation platform 701. The left and right sides of the storage and transportation platform 701 are equipped with motors 702 that can drive the processed material rolls to move forward and backward in and out. The motor 702 is provided with gears. The storage and transportation platform 701 is slidably connected with a storage rack moving platform 703. One side of the wheel motor under the storage rack moving platform 703 has teeth and is meshed with the gears provided on the motor 702. The top of the storage rack moving platform 703 is equipped with multiple groups of horizontal rack bars 704 with different gaps for accommodating material rolls of different specifications.

[0023] See also Figure 3-Figure 4In this embodiment, a mounting base 201 is installed on one side of the top of the packaging support frame 2, and an industrial printer 202 is installed on the upper end of the mounting base 201. A movable groove is opened on the top of the packaging support frame 2, and two sets of second slide rails 203 are installed on both sides of the top of the movable groove. Sliding plates 204 are provided inside the first hook mechanism 3 and the second hook mechanism 6. The lower ends of the two sets of sliding plates 204 are slidably connected with the two sets of second slide rails 203. The first hook mechanism 3 includes a first hook body 301 that can hook up the material roll, and the first hook body 301 is installed with a The packaging platform 4 includes a bottom platform 401, and a telescopic cylinder 402 for controlling the forward and backward movement of the material roll in and out is installed at the lower end of the bottom platform 401. The second hook mechanism 6 includes a second hook body 601 that can hook up the material roll that has been wrapped and packaged. A moving cylinder 602 for moving the label to the middle part of the material roll is installed on one side of the outer end of the hook box of the second hook mechanism 6 close to the second hook body 601, and a labeling cylinder 603 that can be pressed down to stick the sucked label to the packaged material roll is installed on the movable end of the moving cylinder 602.

[0024] When working, before the system is started, the first hook mechanism 3 and the second hook mechanism 6 are both in the initial position, and the loading rack 103 is in a standby state on the first slide rail 102 of the loading base 101. When loading is required, the feeding and discharging cylinder 104 pushes the loading rack 103 to move forward along the first slide rail 102, and the roll to be packaged is placed on the loading rack 103. Then, the feeding and discharging cylinder 104 works to push the loading rack 103 and the roll thereon to the bottom of the first hook mechanism 3. According to the system setting or operation instruction, the first hook mechanism 3 is driven to slide horizontally on a set of second slide rails 203 to the loading position, and the first hook body 301 hooks the roll and weighs it;

[0025] After the completion, the first hook mechanism 3 slides horizontally to the top of the packaging platform 4, and places the material roll on the packaging platform 4. The material roll can be transported to the packaging machine 5 through the telescopic cylinder 402. The packaging machine 5 starts and wraps the material roll according to the predetermined wrapping method and specifications.

[0026] When the material roll is finished wrapping and packaging, the second hook mechanism 6 is driven to slide on another set of second slide rails 203, so that the second hook body 601 can hook the material roll, start the labeling cylinder 603 to absorb the label, and then start the moving cylinder 602 to move the absorbed label to the middle of the material roll, and then the labeling cylinder 603 presses down to stick the absorbed label to the packaged material roll. At the same time, the first hook mechanism 3 can continue to hook and feed the material. If the material roll is fed during the packaging process, the first hook mechanism 3 will stay at a position that does not hinder the packaging and does not hinder the second hook mechanism 6 from hooking the packaged material roll after hooking.

[0027] After labeling is completed, start the motor 702. The rotation of the motor 702 drives the gear to rotate, thereby driving the wheels to roll, and further drives the storage rack mobile platform 703 to move, so that the packaged material rolls can be transported and stored. After the second hook mechanism 6 hooks the material roll and labels it, the storage station is moved in advance to the station where the material roll is to be placed under the drive of the motor 702, so that the material can be stored directly after the label is affixed. At the same time, there is a sensor on the storage rack mobile platform 703. When it senses the previously placed material roll, it will stop and put the hooked material roll on the storage station. This can increase the speed while improving the packaging quality, and complete the cycle of loading, packaging, labeling and storage operations.

[0028] Through the above steps, the first hook mechanism 3 and the second hook mechanism 6 in the system can slide horizontally, quickly respond and grab the metal wire, further shortening the production cycle, and the packaging machine 5 can accurately package the metal wire according to the predetermined winding method and specifications to solve the problem that traditional winding packaging equipment relies partly on manual operation, has low packaging efficiency, and cannot be automatically transported and quickly labeled after winding is completed.

[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A winding integrated metal wire finishing system, comprising a loading platform (1); characterized in that: It also comprises a packaging support frame (2), a first hook mechanism (3), a packaging platform (4), a packaging machine (5), a second hook mechanism (6) and a material storage line (7); the packaging support frame (2) is installed above the loading platform (1), the first hook mechanism (3) which can slide laterally is installed inside the top of the packaging support frame (2), the packaging platform (4) is installed on the bottom of the packaging support frame (2) on the side close to the loading platform (1), the packaging machine (5) for wrapping packaging is installed at the rear end of the packaging platform (4), and the packaging support frame (2) is installed inside the top of the packaging support frame (2). A second hook mechanism (6) is provided which is located at the same horizontal line as the first hook mechanism (3) and can slide transversely. A material storage line (7) is provided on the side of the packaging platform (4) away from the loading platform (1). The loading platform (1) includes a loading base (101) inside. Both sides of the upper end of the loading base (101) are fixedly connected to first slide rails (102). The upper end of the first slide rail (102) is slidably connected to a loading rack (103). Two groups of feeding and discharging cylinders (104) are installed in sequence from left to right in an inner cavity provided inside the loading base (101).

2. The winding integrated metal wire finishing system according to claim 1, characterized in that: A mounting base (201) is installed on one side of the top of the packaging support frame (2), an industrial printer (202) is installed on the upper end of the mounting base (201), a movable groove is opened on the top of the packaging support frame (2), and two sets of second slide rails (203) are installed on both sides of the top of the movable groove.

3. The winding integrated metal wire finishing system according to claim 2, characterized in that: The first hook mechanism (3) and the second hook mechanism (6) are both provided with sliding plates (204) inside, and the lower ends of the two sets of sliding plates (204) are correspondingly slidably connected with the two sets of second slide rails (203).

4. The winding integrated metal wire finishing system according to claim 1, characterized in that: The first hook mechanism (3) comprises a first hook body (301) capable of hooking up the material roll, and a hook scale is installed inside the first hook body (301) capable of weighing the material roll simultaneously when hooking up the material roll.

5. The winding integrated metal wire finishing system according to claim 1, characterized in that: The packaging platform (4) comprises a bottom platform (401), and a telescopic cylinder (402) for controlling the forward and backward movement of the material roll in and out is installed at the lower end of the bottom platform (401).

6. The winding integrated metal wire finishing system according to claim 1, characterized in that: The second hook mechanism (6) includes a second hook body (601) that can hook up the coil that has been wrapped and packaged, and a movable cylinder (602) is installed on the side of the outer end of the hook box of the second hook mechanism (6) close to the second hook body (601) for moving left and right to move the label to the middle of the coil, and a labeling cylinder (603) is installed on the movable end of the movable cylinder (602) for pressing down to stick the sucked label onto the packaged coil.

7. The winding integrated metal wire finishing system according to claim 1, characterized in that: The material storage line (7) includes a material storage and transportation platform (701). Motors (702) capable of driving the processed material rolls to move forward and backward in and out are installed on both sides of the material storage and transportation platform (701). Gears are arranged on the motors (702).

8. The winding integrated metal wire finishing system according to claim 7, characterized in that: A material storage rack moving platform (703) is slidably connected to the material storage transport platform (701); one side of a wheel motor below the material storage rack moving platform (703) has teeth and is meshed with a gear provided on the motor (702); a plurality of crossbars (704) with different gaps for placing material rolls of different specifications are installed on the top of the material storage rack moving platform (703).

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