Generator lubricating oil detection sampling tool
By designing a generator lubricant oil detection and sampling tool that combines drainage guide rod, screw plug, sealing ring and operating handle, the problems of oil splashing and secondary contamination of samples during lubricant oil sampling in the prior art are solved, and the stability and cleanliness of the sampling process are achieved.
Patent Information
- Application Number
- CN202411692988.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-03-07
AI Technical Summary
The lack of special sampling tools in the prior art leads to problems such as oil splashing and secondary sample contamination during the sampling process of generator lubricating oil.
A generator lubricant oil detection and sampling tool is designed, using a combination of drainage guide rod, screw plug, sealing ring and operating handle, and is screwed into the lubricant oil plug seat of the generator through the screw plug, and the spring in the motor lubricant self-sealing device is developed to allow the lubricant oil to enter the central hole through the diversion gap, achieving smooth export.
It effectively avoids oil splashing, prevents secondary contamination of the sample, and ensures the stability and cleanliness of the sampling process.
Smart Images

Figure CN119574203A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hand tools, in particular to a sampling tool suitable for sampling, testing and analysis of lubricating oil of an alternator. Background Art
[0002] Generator lubricating oil may be contaminated by solid particles during use. In order to avoid excessive contamination, sampling and testing of lubricating oil is an important monitoring method. At present, due to the lack of special sampling tools, metal rods or small wooden sticks are usually used to push the motor lubricating oil self-sealing device to make the lubricating oil flow out. The above operation method has the following disadvantages: first, the flow rate is uncontrollable, which can easily cause oil splashing; second, it is affected by human factors and will cause secondary contamination to the sampled lubricating oil. Summary of the invention
[0003] The present invention provides a generator lubricating oil detection sampling tool, which aims to complete the sampling of the generator lubricating oil through the cooperation of a drainage guide rod, a screw plug, a sealing ring and an operating handle, so as to avoid oil splashing and prevent secondary contamination of the sample.
[0004] In order to achieve the above object, the present invention adopts the following technical scheme: A generator lubricating oil detection sampling tool is provided with a drainage guide rod, a screw plug, a sealing ring and an operating handle; the drainage guide rod is a rigid rod, provided with a center hole penetrating along the axial direction, and a drainage notch connected to the center hole is provided at the front end of the drainage guide rod; the screw plug and the operating handle are both sleeved on the outside of the drainage guide rod in an interference fit manner, wherein the screw plug is located at one end close to the guide notch, the size and thread structure of the screw plug are consistent with the size and thread structure of the lubricating oil seal of the generator, and the outer contour size of the operating handle is larger than the outer diameter size of the screw plug; the sealing ring is sleeved on the outside of the drainage guide rod and is located between the screw plug and the front end of the operating handle.
[0005] In the generator lubricating oil detection sampling tool, the guide notch of the guide rod is a rectangular notch.
[0006] The generator lubricating oil detection sampling tool has a rear end of the drainage guide rod extending through the rear end of the operating handle, and the drainage guide rod is a round tube made of stainless steel.
[0007] The above generator lubricating oil detection sampling tool, the operating handle is a cylindrical structure, and an anti-slip texture is provided on its outer surface.
[0008] The present invention provides a generator lubricating oil detection sampling tool, which can be screwed into the lubricating oil plug seat of the generator through a screw plug, and the front end of the guide rod pushes the spring in the generator lubricating oil self-sealing device, so that the lubricating oil in the generator enters the center hole of the guide rod through the guide notch of the guide rod, and under the action of the internal pressure of the generator, the lubricating oil flows out along the center hole of the guide rod. It can be seen that the present invention can smoothly guide the lubricating oil inside the generator through the cooperation of the guide rod, the screw plug, the sealing ring and the operating handle, thereby achieving the purpose of avoiding oil splashing and preventing secondary contamination of the sample. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the structure of the generator lubricating oil detection sampling tool of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the generator lubricating oil detection sampling tool described in the present invention.
[0010] Explanation of the symbols in the figure: 1 is a diversion guide rod, 1-1 is a diversion notch; 2 is a screw plug; 3 is a sealing ring; 4 is an operating handle. DETAILED DESCRIPTION
[0011] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0012] See Figure 1. Figure 2 The present invention provides a generator lubricating oil detection sampling tool, which is provided with a drainage guide rod 1, a screw plug 2, a sealing ring 3 and an operating handle 4; the drainage guide rod 1 is a stainless steel round tube, and its outer diameter is smaller than the plug hole diameter of the generator lubricating oil self-sealing device, and a rectangular drainage notch 1-1 is provided at the front end of the drainage guide rod 1; the screw plug 2 and the operating handle 4 are both sleeved on the outside of the drainage guide rod 1 in an interference fit manner, wherein the screw plug 2 is located at one end close to the drainage notch 1-1, the size and thread structure of the screw plug 2 are consistent with the size and thread structure of the lubricating oil seal of the generator, the outer contour size of the operating handle 4 is larger than the outer diameter size of the screw plug 2, and an anti-slip texture is provided on the outer surface of the operating handle 4; the sealing ring 3 is sleeved on the outside of the drainage guide rod 1 and is located between the screw plug 2 and the front end of the operating handle 4.
[0013] Still viewing Figure 1 , Figure 2 The generator lubricating oil detection sampling tool of the present invention is particularly suitable for sampling work for detection and testing of lubricating oil pollutants in alternating current generators. The specific operation steps are as follows: Step 1. Clean the sampling tool before use. Use gasoline to clean it, then blow away the remaining liquid with clean air and dry it.
[0014] Step 2. Connect the sampling device, unscrew the magnetic plug in the AC generator lubricating oil self-sealing device, slowly screw the screw plug 2 of the sampling tool into the plug hole of the generator magnetic plug, and stop screwing when there is a slight resistance.
[0015] Step 3. Sampling, place the waste oil box at the tail oil outlet end of the drainage guide rod 1, continue to twist the sampling tool through the operating handle 4 to make the initial section of lubricating oil flow from the drainage guide rod 1 into the waste oil box, then replace the waste oil box with the sampling bottle to continue sampling, after sampling is completed, unscrew the screw plug 2, pull out the drainage guide rod 1, and install the magnetic plug of the generator lubricating oil self-sealing device.
[0016] Step 4. Clean the sampling device after use. Repeat step 1 to clean the sampling device.
Claims
1. A generator lubricating oil detection sampling tool, characterized in that: A flow guide rod (1), a screw plug (2), a sealing ring (3) and an operating handle (4) are provided; the flow guide rod (1) is a rigid rod and is provided with a central hole extending along the axial direction; a flow guide notch (1-1) connected to the central hole is provided at the front end of the flow guide rod (1); the screw plug (2) and the operating handle (4) are both sleeved on the outside of the flow guide rod (1) in an interference fit manner, wherein the screw plug (2) is located at one end close to the flow guide notch (1-1); the size and thread structure of the screw plug (2) are consistent with the size and thread structure of the lubricating oil seal of the generator; the outer profile of the operating handle (4) is larger than the outer diameter of the screw plug (2); the sealing ring (3) is sleeved on the outside of the flow guide rod (1) and is located between the screw plug (2) and the front end of the operating handle (4).
2. The generator lubricating oil detection sampling tool according to claim 1 is characterized in that: The flow guiding notch (1-1) of the flow guiding rod (1) is a rectangular notch.
3. The generator lubricating oil detection sampling tool according to claim 1-2 is characterized in that: The rear end of the drainage guide rod (1) passes through the rear end of the operating handle (4), and the drainage guide rod (1) is a round tube made of stainless steel.
4. The generator lubricating oil detection sampling tool according to claim 3 is characterized in that: The operating handle (4) is a cylindrical structure, and an anti-slip texture is provided on its outer surface.