Pipe fitting straightening equipment for electromechanical engineering construction

By designing a pipe fitting straightening equipment with tooth rings and T-bars, the problem that existing equipment cannot adapt to pipe fittings of different specifications is solved, flexible adjustment and efficient straightening of pipe fittings are achieved, construction efficiency is improved and pipe fittings are prevented.

CN119588787AInactive Publication Date: 2025-03-11董建民
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510032906.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-03-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing pipe fitting straightening equipment cannot adapt to pipe fittings of different specifications, resulting in reduced construction efficiency and increased installation errors.

Method used

A pipe fitting straightening device including a base, support plate, straightening barrel, support frame and clamping components is designed. Through the combined structure of the tooth ring and the T-bar, flexible adjustment of the size of the pipe fitting is achieved, and the gear and the tooth ring are driven by the motor to mesh and rotate, driving the adjustment block and the straightening roller to move, realizing effective straightening of the pipe fittings.

Benefits of technology

The equipment can be adjusted according to different specifications of pipe fittings, reduce the labor intensity of operators, improve construction efficiency, and prevent damage to pipe fittings during the straightening process by heating components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119588787A_ABST
    Figure CN119588787A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of pipe fitting straightening, and discloses a pipe fitting straightening device for electromechanical engineering construction, which comprises a base, the top of the base is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a straightening barrel, the top of the straightening barrel is fixedly connected with a supporting frame, and the top of the supporting frame is provided with a clamping assembly. The pipe fitting straightening device comprises a straightening barrel which is used for clamping pipe fittings, an adjusting assembly is arranged on the periphery of the straightening barrel and used for adjusting according to different sizes of the pipe fittings, the adjusting assembly comprises a gear ring, the gear ring is rotationally connected to the periphery of the straightening barrel, a T-shaped rod is slidably connected to the middle of the gear ring, and an adjusting block is fixedly connected to one end of the T-shaped rod. Through mutual cooperation of structures such as a motor I, a rotating rod, a gear, a gear ring, a T-shaped rod, an adjusting block and a straightening roller, adjustment can be conveniently carried out according to different sizes of pipe fittings, so that the labor intensity of operators is reduced, and meanwhile, the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pipe straightening, in particular to a pipe straightening device for electromechanical engineering construction. Background Art

[0002] In the construction of electromechanical engineering, pipe fittings are important engineering components, widely used to transmit fluids or protect cables. Their performance and quality directly affect the construction effect and service life of the entire project. Among them, the linearity of pipe fittings is an important indicator to ensure the construction quality, because in actual projects, pipe fittings often need to be precisely docked with other components, and the bending or deformation of pipe fittings will lead to docking errors during the installation process, which will affect the overall stability and use effect of the project. However, during the production, transportation and stacking of pipe fittings, due to the influence of factors such as extrusion, impact or improper storage, pipe fittings are very prone to bending, deformation and even twisting, which not only brings great difficulties to the installation and construction, but also significantly increases the workload of correction during the installation process, thereby reducing construction efficiency, extending the construction period, and even increasing labor costs.

[0003] At present, in order to solve the problem that pipes are prone to bending or deformation during transportation, stacking or use, various types of pipe straightening equipment have been developed on the market. The design principle of these devices is mainly based on the physical correction of mechanical structures. Through the analysis of the force and deformation law of pipes, precise pressure is used to restore their straight shape; among them, the most common technologies include multi-roller straightening and three-point reverse bending straightening principles. The multi-roller straightening equipment uses multiple groups of symmetrically arranged rollers to apply continuous and uniform pressure when the pipe passes through the roller group, and gradually eliminates the bending deformation by reverse correction of the bending area; while the three-point reverse bending straightening equipment sets three key support points in the deformation area of ​​the pipe, with two points as fixed support points and one point as reverse pressure point, to form a local reverse bending effect, thereby correcting the bending shape of the pipe.

[0004] When straightening pipes, the existing technology can effectively correct bent or deformed pipes, but it is generally unable to adapt to pipes of different sizes. This is mainly because the structural design of the straightening equipment is usually for pipes of specific specifications, and its parameters such as roller spacing, pressure point location, and correction force are mostly fixed or have limited adjustment ranges, which makes it difficult to meet the straightening needs of pipes of various diameters, thicknesses, and materials. When encountering larger pipes, the equipment is prone to being unable to completely correct the deformation due to insufficient pressure, and when targeting smaller pipes, excessive pressure will cause surface damage or secondary deformation of the pipe. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a pipe straightening device for electromechanical engineering construction, which solves the problem that the straightening equipment in the prior art is usually unable to adapt to pipes of different specifications, thereby reducing work efficiency.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A pipe straightening device for electromechanical engineering construction, comprising a base, a support plate fixedly connected to the top of the base, a straightening barrel fixedly connected to the top of the support plate, a support frame fixedly connected to the top of the straightening barrel, a clamping assembly provided on the top of the support frame for clamping the pipe, and an adjustment assembly provided on the outer periphery of the straightening barrel for adjusting according to the size of the pipe; The adjustment component includes a gear ring, which is rotatably connected to the outer periphery of the straightening barrel, a T-shaped rod is slidably connected to the middle of the gear ring, an adjustment block is fixedly connected to one end of the T-shaped rod, and an end of the adjustment block away from the T-shaped rod is rotatably connected to a straightening roller, a gear is arranged on the top of the base, the gear and the gear ring are meshed with each other, and a driving component is arranged on the top of the base for driving the gear to rotate.

[0007] Preferably, the driving assembly includes a fixing frame, the fixing frame is fixedly connected to the top of the base, one side of the fixing frame is fixedly connected to a motor 1, an output end of the motor 1 is fixedly connected to a rotating rod, and the gear is fixedly connected to the outer periphery of the rotating rod.

[0008] Preferably, the clamping assembly includes a cylinder, which is fixedly connected to the top of the support frame, and the output end of the cylinder is fixedly connected to a connecting block, one side of the connecting block is fixedly connected to a fixed block, and two fixed blocks are provided. A conveying assembly is provided between the two fixed blocks, which is used to convey the clamped pipe fittings.

[0009] Preferably, the conveying assembly includes a conveying roller, which is rotatably connected between the two fixed blocks, one side of the fixed block is fixedly connected to the second motor, and the middle part of the conveying roller is fixedly connected to the output end of the second motor.

[0010] Preferably, a connecting frame is fixedly connected to a side of the fixing block away from the connecting block, a protective shell is fixedly connected to the middle of the connecting frame, and a heating component is provided on the top of the protective shell for heating the pipe fitting.

[0011] Preferably, the heating component comprises a fan, and a plurality of the fans are provided, and the plurality of fans are fixedly connected to the top of the protective shell, and an electric heating tube is fixedly connected to the middle of the protective shell.

[0012] Preferably, a support rod is fixedly connected to the top of the protective shell, and a semiconductor refrigeration plate is fixedly connected to the top of the support rod.

[0013] Preferably, a slide groove is provided in the middle of the gear ring, one end of the T-shaped rod is slidably connected to the middle of the slide groove, and one end of the T-shaped rod away from the slide groove is slidably connected to the middle of the straightening barrel.

[0014] Preferably, a plurality of support columns are fixedly connected to the bottom of the base, and a placement box and a control console are fixedly connected to the top of the base.

[0015] The present invention provides a pipe straightening device for electromechanical engineering construction. It has the following beneficial effects: 1. The present invention drives a rotating rod to rotate through a motor, and when the rotating rod rotates, it can conveniently drive multiple gears to rotate at the same time. When the gear rotates, it will drive the gear ring to mesh and rotate at the same time. When the gear ring rotates, it can move with a T-bar under the action of a slide groove, and when the T-bar moves, it can conveniently drive the adjustment block to move at the same time. When the adjustment block moves, it will drive the straightening roller to straighten the pipe fitting, so that it can be conveniently adjusted according to the different sizes of the pipe fittings, thereby reducing the labor intensity of the operator and improving the work efficiency.

[0016] 2. The present invention drives the connecting block to move by the cylinder, and when the connecting block moves, it can conveniently drive the fixed block to move at the same time. When the fixed block moves, it will drive the conveying roller and the connecting frame to move at the same time, so that the gap between the two conveying rollers can be conveniently adjusted according to the size of the pipe. At the same time, the conveying roller is driven to rotate by the second motor, so that the pipe can be conveniently conveyed and the work efficiency is improved.

[0017] 3. The present invention works simultaneously through the fan and the electric heating tube. When the fan is working, it will draw external air to blow toward the surface of the pipe, and when the air is blown out, it can be conveniently heated by the electric heating tube to form hot air. At the same time, the semiconductor refrigeration plate will perform heating and cooling work, and the heating surface is at the top of the fan, which can facilitate the preheating of the drawn air and the heating of the entire pipe, so that the entire pipe can be more conveniently straightened and prevented from being damaged during straightening. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A perspective view of the present invention; Figure 2 A schematic diagram of a placement box of the present invention; Figure 3 is a schematic diagram of a gear of the present invention; Figure 4 is a schematic diagram of the chute of the present invention; Figure 5 is a schematic diagram of a cylinder of the present invention; Figure 6is a schematic diagram of a fixing block of the present invention; Figure 7 is a schematic diagram of a fan of the present invention; Figure 8 It is a schematic diagram of the electric heating tube of the present invention.

[0019] Among them, 1. base; 2. support column; 3. support plate; 4. straightening barrel; 5. gear ring; 6. support frame; 7. cylinder; 8. fixed frame; 9. control console; 10. connection block; 11. placement box; 12. rotating rod; 13. gear; 14. motor one; 15. slide; 16. T-bar; 17. adjustment block; 18. straightening roller; 19. fixed block; 20. conveyor roller; 21. connection frame; 22. semiconductor cooling plate; 23. support rod; 24. protective shell; 25. fan; 26. electric heating tube; 27. motor two. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example: Please refer to the attached Figure 1 -Attached Figure 3 The embodiment of the present invention provides a pipe straightening device for electromechanical engineering construction, including a base 1, a support plate 3 is fixedly connected to the top of the base 1, a straightening barrel 4 is fixedly connected to the top of the support plate 3, a support frame 6 is fixedly connected to the top of the straightening barrel 4, a clamping component is provided on the top of the support frame 6, and the straightening barrel 4 is provided with an adjustment component on the periphery thereof, and the adjustment component is provided according to the different sizes of the pipes.

[0022] The base 1 can conveniently support and fix the support plate 3, and the support plate 3 can conveniently support and fix the straightening barrel 4, thereby making the straightening barrel 4 more stable, and the straightening barrel 4 can conveniently support and fix the support frame 6.

[0023] Please refer to the attached Figure 4 The adjusting component includes a gear ring 5, which is rotatably connected to the outer periphery of the straightening barrel 4. A T-shaped rod 16 is slidably connected to the middle of the gear ring 5. An adjusting block 17 is fixedly connected to one end of the T-shaped rod 16. An end of the adjusting block 17 away from the T-shaped rod 16 is rotatably connected to a straightening roller 18. A gear 13 is arranged on the top of the base 1. The gear 13 and the gear ring 5 are meshed with each other. A driving component is arranged on the top of the base 1, which is used to drive the gear 13 to rotate.

[0024] When the gear ring 5 rotates, it can easily drive the T-bar 16 to move, and when the T-bar 16 moves, it will drive the adjustment block 17 to move at the same time, and when the adjustment block 17 moves, it will drive the straightening roller 18 to move, so that it can be conveniently adjusted according to the different sizes of the pipe fittings, thereby reducing the labor intensity of the operator and improving the work efficiency; when the gear 13 rotates, it can easily drive the gear ring 5 to rotate at the same time.

[0025] Please see attached Figure 3 and attached Figure 4 The driving assembly includes a fixed frame 8, which is fixedly connected to the top of the base 1, a motor 14 is fixedly connected to one side of the fixed frame 8, a rotating rod 12 is fixedly connected to the output end of the motor 14, and a gear 13 is fixedly connected to the outer periphery of the rotating rod 12.

[0026] The base 1 can conveniently support and fix the fixing frame 8, and the fixing frame 8 can conveniently support and fix the motor 14, so that the motor 14 is more stable. When the motor 14 is working, it can conveniently drive the rotating rod 12 to rotate, and when the rotating rod 12 is rotating, it can conveniently drive multiple gears 13 to rotate simultaneously.

[0027] Please see attached Figure 5 and attached Figure 6 The clamping assembly includes a cylinder 7, which is fixedly connected to the top of the support frame 6. The output end of the cylinder 7 is fixedly connected to a connecting block 10, and one side of the connecting block 10 is fixedly connected to a fixing block 19. Two fixing blocks 19 are provided, and a conveying assembly is provided between the two fixing blocks 19, which is used to convey the clamped pipe fittings.

[0028] The support frame 6 can conveniently support and fix the cylinder 7, thereby making the cylinder 7 more stable. When the cylinder 7 is working, it can conveniently drive the connecting block 10 to move. Two cylinders 7 are provided, and the two cylinders 7 respectively drive the two connecting blocks 10 to move toward opposite sides. When the connecting block 10 moves, it can conveniently drive the fixed block 19 to move at the same time, and when the fixed block 19 moves, it can conveniently drive the conveying component to move.

[0029] Please see attached Figure 5 and attached Figure 6 The conveying assembly includes a conveying roller 20, which is rotatably connected between two fixed blocks 19. A motor 27 is fixedly connected to one side of the fixed block 19, and the middle part of the conveying roller 20 is fixedly connected to the output end of the motor 27.

[0030] When the fixed block 19 moves, it will drive the conveying roller 20 to move, and the conveying roller 20 can be conveniently adjusted and clamped according to different pipe fittings when moving. The fixed block 19 can conveniently support and fix the motor 27, and the motor 27 can conveniently drive the conveying roller 20 to rotate when working.

[0031] Please refer to the attached Figure 6 and attached Figure 7 A connecting frame 21 is fixedly connected to the side of the fixing block 19 away from the connecting block 10, a protective shell 24 is fixedly connected to the middle of the connecting frame 21, and a heating component is provided on the top of the protective shell 24 for heating the pipe fittings.

[0032] When the fixed block 19 moves, the connecting frame 21 will be driven to move at the same time, and the connecting frame 21 can conveniently support and fix the protective shell 24. At the same time, when the connecting frame 21 moves, it will drive the protective shell 24 to move. When the protective shell 24 moves, it can conveniently drive the heating component to move.

[0033] Please refer to the attached Figure 7 and attached Figure 8 The heating component includes a fan 25, and a plurality of fans 25 are provided. The plurality of fans 25 are fixedly connected to the top of the protective shell 24, an electric heating tube 26 is fixedly connected to the middle of the protective shell 24, a support rod 23 is fixedly connected to the top of the protective shell 24, and a semiconductor cooling plate 22 is fixedly connected to the top of the support rod 23.

[0034] The protective shell 24 can conveniently support and fix multiple fans 25, thereby making the multiple fans 25 more stable. When the fans 25 are working, they can conveniently draw external air to blow to the surface of the pipe, and when the air is blown out, it can be conveniently heated by the electric heating tube 26 to form hot air. At the same time, the semiconductor refrigeration plate 22 will perform heating and cooling work, and the heating surface is at the top of the fan 25, which can facilitate the preheating of the drawn air and the heating of the entire pipe, so that the entire pipe can be more conveniently straightened and prevent the pipe from being damaged during straightening.

[0035] Please refer to the attached Figure 1 -Attached Figure 3 A slide groove 15 is opened in the middle of the gear ring 5, one end of the T-bar 16 is slidably connected to the middle of the slide groove 15, and the end of the T-bar 16 away from the slide groove 15 is slidably connected to the middle of the straightening barrel 4. A plurality of support columns 2 are fixedly connected to the bottom of the base 1, and a placement box 11 and a console 9 are fixedly connected to the top of the base 1.

[0036] The slide groove 15 can conveniently limit the movement of the T-bar 16, so as to conveniently control the displacement spacing of the T-bar 16. The straightening barrel 4 can conveniently further limit the T-bar 16, thereby preventing the T-bar 16 from offsetting during movement; multiple support columns 2 can conveniently support and fix the base 1 more firmly.

[0037] Working principle: When it is necessary to adjust according to pipes of different sizes, start the motor 14. When the motor 14 is working, it will drive the rotating rod 12 to rotate. When the rotating rod 12 rotates, it will drive multiple gears 13 to rotate at the same time. When the gear 13 rotates, it will drive the gear ring 5 to mesh and rotate. When the gear ring 5 rotates, it will drive the T-bar 16 to move through the slide groove 15. When the T-bar 16 moves, it will drive the adjustment block 17 to move. When the adjustment block 17 moves, it will drive the straightening roller 18 to move at the same time, so that the straightening equipment can be straightened as a whole according to the different pipes.

[0038] When the pipe fittings are clamped and conveyed, the two cylinders 7 are started. When one of the cylinders 7 works, it drives the connecting block 10 to move downward, and when the other cylinder 7 works, it drives the connecting block 10 to move upward. When the connecting block 10 moves, it drives the fixed block 19 to move at the same time. When the fixed block 19 moves, it drives the conveying roller 20 to move, so that the pipe fittings can be clamped. After the pipe fittings are clamped, the motor 27 works. When the motor 27 works, it drives the conveying roller 20 to rotate, and then the clamped pipe fittings can be conveyed.

[0039] When the pipe is heated, the fan 25 and the electric heating tube 26 are started. When the fan 25 is working, it will draw external air to blow toward the surface of the pipe, and the electric heating tube 26 will heat when it is working, so as to heat the blown air. At the same time, the semiconductor refrigeration sheet 22 will work. When the semiconductor refrigeration sheet 22 is working, it will cool and heat, and the heating side is at the top of the fan 25, so that the drawn air can be heated in advance, and the pipe can be effectively heated at the same time.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipe straightening device for electromechanical engineering construction, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support plate (3), the top of the support plate (3) is fixedly connected to a straightening barrel (4), the top of the straightening barrel (4) is fixedly connected to a support frame (6), the top of the support frame (6) is provided with a clamping component for clamping the pipe fitting, and the outer periphery of the straightening barrel (4) is provided with an adjustment component for adjusting according to the size of the pipe fitting; The adjustment component comprises a gear ring (5), the gear ring (5) being rotatably connected to the outer periphery of the straightening barrel (4), a T-shaped rod (16) being slidably connected to the middle of the gear ring (5), an adjustment block (17) being fixedly connected to one end of the T-shaped rod (16), and a straightening roller (18) being rotatably connected to one end of the adjustment block (17) away from the T-shaped rod (16), a gear (13) being arranged on the top of the base (1), the gear (13) and the gear ring (5) being meshed with each other, and a driving component being arranged on the top of the base (1) for driving the gear (13) to rotate.

2. A pipe straightening device for electromechanical engineering construction according to claim 1, characterized in that: The driving assembly comprises a fixing frame (8), the fixing frame (8) being fixedly connected to the top of the base (1), a motor 1 (14) being fixedly connected to one side of the fixing frame (8), a rotating rod (12) being fixedly connected to the output end of the motor 1 (14), and the gear (13) being fixedly connected to the outer periphery of the rotating rod (12).

3. A pipe straightening device for electromechanical engineering construction according to claim 1, characterized in that: The clamping assembly comprises a cylinder (7), the cylinder (7) being fixedly connected to the top of the support frame (6), the output end of the cylinder (7) being fixedly connected to a connecting block (10), one side of the connecting block (10) being fixedly connected to a fixing block (19), two fixing blocks (19) being provided, and a conveying assembly being provided between the two fixing blocks (19) for conveying the clamped pipe fittings.

4. A pipe straightening device for electromechanical engineering construction according to claim 3, characterized in that: The conveying assembly comprises a conveying roller (20), the conveying roller (20) being rotatably connected between the two fixed blocks (19), a second motor (27) being fixedly connected to one side of the fixed block (19), and a middle portion of the conveying roller (20) being fixedly connected to an output end of the second motor (27).

5. The pipe straightening equipment for electromechanical engineering construction according to claim 3 is characterized in that: A connecting frame (21) is fixedly connected to a side of the fixing block (19) away from the connecting block (10), a protective shell (24) is fixedly connected to the middle of the connecting frame (21), and a heating component is provided on the top of the protective shell (24) for heating the pipe fitting.

6. A pipe straightening device for electromechanical engineering construction according to claim 5, characterized in that: The heating component comprises a fan (25), a plurality of the fans (25) are provided, and the plurality of fans (25) are all fixedly connected to the top of the protective shell (24), and an electric heating tube (26) is fixedly connected to the middle of the protective shell (24).

7. The pipe straightening device for electromechanical engineering construction according to claim 5, characterized in that: The top of the protective shell (24) is fixedly connected to a support rod (23), and the top of the support rod (23) is fixedly connected to a semiconductor cooling plate (22).

8. The pipe straightening equipment for electromechanical engineering construction according to claim 1, characterized in that: A slide groove (15) is provided in the middle of the gear ring (5), one end of the T-shaped rod (16) is slidably connected to the middle of the slide groove (15), and one end of the T-shaped rod (16) away from the slide groove (15) is slidably connected to the middle of the straightening barrel (4).

9. The pipe straightening equipment for electromechanical engineering construction according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to a plurality of support columns (2), and the top of the base (1) is fixedly connected to a placement box (11) and a control console (9).