Floor forming equipment
By designing a floor forming equipment including molding brackets, multi-axis conveyor tables, drilling rigs and vacuum cleaners, the problem of deformation and fracture of lightweight material floors during processing is solved, and the dust cleaning and board processing effect is improved.
Patent Information
- Application Number
- CN202411994992.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-11
AI Technical Summary
The prior art tends to cause deformation and breakage when dealing with lightweight material floors, and the cleaning of wood chips cannot achieve the expected results during the drilling process.
A floor forming equipment is designed, including a molding bracket, a multi-axis conveyor table, a drill rig and a vacuum cleaner. The dust collection effect is improved through the vacuum cleaner, and the multi-axis conveyor table and drilling rig are combined for flexible processing, so that the positioning assembly enhances the support strength of the plate.
It effectively improves the working environment of the workshop, improves the processing effect of the board, enhances the support strength of the board, ensures the stability of the processing process, and improves the overall processing quality.
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Figure CN119589774A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of floor molding equipment, and in particular to a floor molding equipment. Background Art
[0002] As an important part of architecture and interior decoration, flooring has a long history. From ancient mud and slate to modern composite materials, the materials and designs of flooring have undergone significant changes. In the early days, floors were mainly paved with natural stone, wood or earth bricks, which were both practical and natural. With the development of industrialization, the production and use of flooring have gradually become diversified, especially since the 20th century, new flooring materials have continued to emerge, such as laminate flooring and PVC plastic flooring. These modern materials not only solve the problems of easy deformation and difficult maintenance of traditional wooden floors, but also have made significant progress in wear resistance, stain resistance, and environmental protection.
[0003] Among them, PVC plastic floor is classified as lightweight material floor. Lightweight material floor is a floor made of lightweight materials. It is a very popular new lightweight floor decoration material. Due to its rich patterns and diverse colors, it is widely used in various aspects of home and business, such as indoor homes, hospitals, schools, office buildings, factories, public places, supermarkets, businesses, stadiums and other places. General PVC plastic floor can be made into two types, one is homogeneous and transparent, with the same pattern material from bottom to surface, and the other is composite, with the top layer being pure PVC transparent layer, with a printing layer and a foaming layer underneath.
[0004] In the prior art, a Chinese invention with a bulletin number of "CN114750233B" is a device for integrally forming a lightweight material floor, comprising a fixed base plate, a support rod is evenly installed at the lower end surface of the fixed base plate near the corner, a forming device is arranged on the left side of the upper end surface of the fixed base plate, and a driving device is arranged on the right side of the fixed base plate, the forming device comprises a No. 1 mounting frame, a No. 2 mounting frame, an elastic telescopic rod, an intermittent pressure maintaining mechanism, an L-shaped mounting plate, a cylinder, a square plate, a drill rod and a dust suction mechanism, a No. 1 mounting frame is installed on the left side of the upper end of the fixed base plate, a No. 2 mounting frame is arranged above the No. 1 mounting frame, the corners of the No. 1 mounting frame and the No. 2 mounting frame are connected by evenly arranged elastic telescopic rods, an intermittent pressure maintaining mechanism is arranged on the left side of the No. 1 mounting frame and the No. 2 mounting frame, an L-shaped mounting plate is installed on the left side of the fixed base plate, a cylinder is fixed on the horizontal section of the L-shaped mounting plate, a square plate is installed on the ejection end of the cylinder, and a square plate is installed on the ejection end of the cylinder. The cam is provided with a plurality of push rods, a plurality of push rods and a plurality of push rods on the left side of the upper end of the fixed bottom plate.
[0005] This technology clamps and limits one end of the floor to be processed through the intermittent pressure-maintaining mechanism and the contraction movement of the elastic telescopic rod, and cooperates with the cylinder to drive multiple drill rods to perform drilling processing synchronously. However, in actual application, this technology has multiple problems. First, due to the low strength of lightweight material floors, when one end of the floor is clamped, the other suspended end will be subjected to multiple downward cutting forces, causing the clamping end to bear a large shear force, which may cause the floor to deform or break. Secondly, the centrifugal force generated by the high-speed rotation of the drill rod will throw the wood chips around, making it difficult to be effectively removed by the dust collection mechanism, affecting the cleaning effect and reducing work efficiency, reducing the overall practicality of the equipment. In short, this technology is prone to deformation and breakage when processing lightweight material floors, and the cleaning of wood chips during the drilling process cannot achieve the expected effect. Summary of the invention
[0006] The present invention provides a floor forming device, which improves the dust collection effect, effectively improves the working environment of the workshop, protects the health of workers, and enhances the support strength of the board to ensure the stability of the processing process, thereby improving the processing effect of the board.
[0007] The technical solution of the present invention is as follows: A floor molding device comprises a molding bracket; The upper side of the forming bracket is fixedly connected to a top plate, the top plate is fixedly connected to a pressure cylinder, the top plate is slidably connected to two sliding columns, the lower end of each sliding column is connected to a multi-axis conveying platform, and the lower side of the multi-axis conveying platform is fixedly connected to a drilling rig; A clamping assembly for limiting and supporting the plate is connected to the lower side of the forming bracket, and a vacuum cleaner for vacuuming dust in the forming bracket is fixedly connected to one side of the forming bracket.
[0008] Further, the positioning assembly includes a plurality of positioning plates, each of which is slidably connected to two positioning blocks, each of which is fixedly connected to a limiting plate on one side of the positioning plate, and the two limiting plates are slidably connected to limiting posts, both ends of the limiting posts are respectively fixedly connected to limiting plates, each of the limiting plates is fixedly connected to the positioning plates, and the limiting posts are sleeved with two positioning springs, and the two ends of each positioning spring are respectively abutted against the adjacent limiting plates and limiting plates; The two clamping plates are hingedly connected with an adjustment block on one side close to the inner side wall of the forming bracket, and a clamping column is slidably connected to the adjustment block, and each clamping column is fixedly connected with a clamping plate, and a clamping spring is sleeved on the clamping column, and the two ends of the clamping spring are respectively in contact with the clamping column and the adjustment block; An adjustment component is connected to the side of the clamping plate close to the inner side wall of the forming bracket, and the adjustment component is used to adjust the distance between the two clamping plates in accordance with the width of the plate; A limiting component for increasing the supporting strength of the plate is connected to the side of each positioning plate away from the adjusting component.
[0009] Furthermore, each of the positioning plates is fixedly connected with a stop plate.
[0010] Further, the adjustment assembly includes two receiving plates, each of which is fixedly connected to a plurality of adjacent clamping plates in the longitudinal direction, each receiving plate is fixedly connected to a transmission block, two transmission blocks are threadedly connected to a double-headed screw, and both ends of the double-headed screw are respectively fixedly connected to a first positioning plate and a second positioning plate; The first positioning plate is rotatably connected with an adjustment handle, and the adjustment handle is fixedly connected to the double-ended lead screw; A positioning column is fixedly connected between the first positioning plate and the second positioning plate, and each receiving plate is slidably connected to the positioning column.
[0011] Furthermore, the position limiting assembly includes a support plate, each of the support plates is fixedly connected to two sliding plates on one side of the positioning plate, a receiving column is fixedly connected between the two sliding plates, and one end of the positioning plate close to the receiving column is hinged to the receiving column; Two supporting sleeves are fixedly connected to the support plate on one side facing the inner side wall of the forming bracket, and each supporting sleeve is slidably connected to a supporting column, and each supporting column is fixedly connected to the inner side wall of the forming bracket.
[0012] Furthermore, a support block is fixedly connected to a side of the support plate away from the support sleeve.
[0013] Furthermore, the blocking block includes a sliding block and a connecting plate, the sliding block is fixedly connected to the connecting plate, and the sliding block has a trapezoidal shape.
[0014] Furthermore, a plurality of protective plates are fixedly connected to the outer side wall of the forming bracket.
[0015] The beneficial effects of the present invention are: By using a vacuum cleaner, the equipment can more efficiently collect dust generated during the plate processing process. The air outlet position of the vacuum cleaner is designed to cover multiple processing areas, thereby improving the dust collection effect, improving the working environment of the workshop, and effectively protecting the health of workers. Then, with the cooperation of the multi-axis conveyor and the drilling machine, the plate can be flexibly processed according to the requirements of different drilling spacing and drilling quantity, thereby improving the processing flexibility of the equipment; In addition, the addition of the positioning component further enhances the support strength of the plate, reduces the volume of the suspended part of the plate, thereby reducing the risk of deformation of the plate during processing and ensuring stability during processing. The force exerted on the plate during processing can be better transmitted to the forming bracket, thereby reducing the force exerted by the drill on the plate and improving the processing effect; finally, through the coordination of the adjustment component and the limit component, the equipment can better adapt to plates of different widths, enhance the flexibility of adjustment, and further strengthen the supporting role of the positioning component, ensuring the stability of the plate during processing, thereby improving the overall processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0017] Figure 1 It is a schematic diagram of the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of Figure 3 This is a partial enlarged schematic diagram of the present invention. Figure 1 ; Figure 4 Figure 3A magnified schematic diagram of B; Figure 5 This is a partial enlarged schematic diagram of the present invention. Figure 2 ; Figure 6 for Figure 5 A magnified schematic diagram of middle C; Figure 7 This is a partial enlarged schematic diagram of the present invention. Figure 3 ; Figure 8 This is a partial enlarged schematic diagram of the present invention. Figure 4 .
[0018] In the figure: 11, forming bracket; 12, top plate; 13, pressure cylinder; 14, sliding column; 15, multi-axis conveyor platform; 16, drilling rig; 17, vacuum cleaner; 18, protective plate; 21, positioning plate; 22, positioning block; 221, sliding block; 222, connecting plate; 23, limiting plate; 24, limiting column; 241, positioning spring; 25, limiting plate; 26, adjusting block; 27, clamping column; 28, clamping plate; 29, clamping spring; 210, stop plate; 31, receiving plate; 32, transmission block; 33, double-headed screw; 34, first positioning plate; 35, second positioning plate; 36, adjusting handle; 37, positioning column; 41, support plate; 42, sliding plate; 43, receiving column; 44, supporting sleeve; 45, support column; 46, support block. DETAILED DESCRIPTION
[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0020] like Figure 1 to Figure 8 As shown, this embodiment provides a floor molding device, including a molding bracket 11; The top plate 12 is fixedly connected to the upper side of the forming bracket 11, the pressure cylinder 13 is fixedly connected to the top plate 12, the two sliding columns 14 are both slidingly connected to the top plate 12, the multi-axis conveying platform 15 is connected to the lower end of the sliding column 14 and is fixedly connected to the telescopic shaft of the pressure cylinder 13, and the drilling machine 16 is fixedly connected to the lower side of the multi-axis conveying platform 15; The telescopic shaft of the pressure cylinder 13 is used to move the drilling machine 16 to perform synchronous processing on plates of different heights. A positioning assembly for limiting and supporting the plate is connected to the lower side of the forming bracket 11, and one side of the forming bracket 11 is fixedly connected to a vacuum cleaner 17 for vacuuming the dust in the forming bracket 11; By using the vacuum cleaner 17, the equipment can more efficiently collect the dust generated during the plate processing. The air outlet position design of the vacuum cleaner covers multiple processing areas, thereby improving the dust collection effect, improving the working environment of the workshop, and effectively protecting the health of workers. Then, with the cooperation of the multi-axis conveyor 15 and the drilling machine 16, the plate can be flexibly processed according to the requirements of different drilling spacing and drilling quantity, thereby improving the processing flexibility of the equipment; In addition, the addition of the positioning assembly further enhances the support strength of the plate, reduces the volume of the suspended part of the plate, thereby reducing the risk of deformation of the plate during processing and ensuring stability during processing. The force exerted on the plate during processing can be better transmitted to the forming bracket 11, thereby reducing the force exerted on the plate by the drilling rig 16 and improving the processing effect; finally, through the coordination of the adjustment assembly and the limit assembly, the equipment can better adapt to plates of different widths, enhance the flexibility of adjustment, and further strengthen the supporting role of the positioning assembly, ensuring the stability of the plate during processing, thereby improving the overall processing quality.
[0021] like Figure 3~Figure 6 As shown, the positioning assembly includes a plurality of positioning plates 21, two positioning blocks 22 are slidably connected to the positioning plates 21, each positioning block 22 is fixedly connected to each limiting plate 23 toward one side of the positioning plate 21, two limiting plates 23 are slidably connected to the limiting column 24, two limiting plates 25 are respectively fixedly connected to both ends of the limiting column 24, each limiting plate 25 is fixedly connected to the positioning plate 21, two positioning springs 241 are both sleeved on the limiting column 24, and the two ends of each positioning spring 241 are respectively abutted against the adjacent limiting plate 23 and limiting plate 25; The two clamping plates 21 are hinged to the adjusting block 26 at one side close to the inner side wall of the forming bracket 11, the clamping column 27 is slidably connected to the adjusting block 26, each clamping column 27 is fixedly connected to the clamping plate 28, the clamping spring 29 is sleeved on the clamping column 27, and the two ends of the clamping spring 29 are respectively in contact with the clamping column 27 and the adjusting block 26; The clamping plate 28 is connected to the adjustment component on one side close to the inner side wall of the forming bracket 11, and the adjustment component is used to adjust the distance between the two clamping plates 21 according to the width of the plate; The side of each positioning plate 21 away from the adjustment component is connected to a limiting component for increasing the support strength of the plate; The positioning assembly limits and clamps the side edges of the plate through the two positioning blocks 22 on each positioning plate 21, thereby improving the supporting strength of the plate, shortening the volume of the suspended part of the plate, reducing the deformation force of the plate, ensuring the stability of the plate during operation, and allowing more of the force on the plate to be transmitted to the forming bracket 11, further reducing the force of the drilling rig 16 on the plate, and improving the processing effect of the plate. Then, in conjunction with the adjustment assembly and the limiting assembly, the adjustment flexibility of plates of different widths is improved, and the supporting effect of the positioning assembly on the plate is strengthened, so that the plate can be processed more stably.
[0022] like Figure 3~Figure 6 As shown, each positioning plate 21 is fixedly connected to each stop plate 210; The stop plate 210 limits the flipping angle of the positioning plate 21 through the adjustment block 26, ensuring that the positioning plate can be accurately positioned during the sheet feeding process. When the positioning plates 21 on both sides remain parallel to the side edges of the sheet under the influence of the feeding action, the flipping action of the positioning plate will stop. In this way, the sheet can be positioned more stably, providing workers with a more convenient positioning and processing method, thereby improving the accuracy of sheet processing.
[0023] like Figure 3~Figure 6 As shown, the adjustment assembly includes two receiving plates 31, each receiving plate 31 is fixedly connected to a plurality of adjacent clamping plates 28 in the longitudinal direction, each receiving plate 31 is fixedly connected to each transmission block 32, a double-ended lead screw 33 is threadedly connected to the two transmission blocks 32, and a first positioning plate 34 and a second positioning plate 35 are respectively fixedly connected to both ends of the double-ended lead screw 33; The adjusting handle 36 is rotatably connected to the first positioning plate 34, and the adjusting handle 36 is fixedly connected to the double-ended lead screw 33; The positioning column 37 is fixedly connected between the first positioning plate 34 and the second positioning plate 35, and each receiving plate 31 is slidably connected to the positioning column 37; By rotating the double-headed screw 33 in the adjustment assembly, the distance between the two receiving plates 31 can be adjusted to accommodate plates of different widths. This adjustment method improves the flexibility and practicality of the equipment, enabling it to better handle plates of different sizes.
[0024] like Figure 1~Figure 3 and Figure 5 As shown, the limiting assembly includes a support plate 41, each support plate 41 is fixedly connected to two sliding plates 42 on one side of the positioning plate 21, a receiving column 43 is fixedly connected between the two sliding plates 42, and one end of the positioning plate 21 close to the receiving column 43 is hinged to the receiving column 43; The support plate 41 is fixedly connected to two support sleeves 44 on one side facing the inner side wall of the forming bracket 11, each support sleeve 44 is slidably connected to each support column 45, and each support column 45 is fixedly connected to the inner side wall of the forming bracket 11; The sliding connection between the support sleeve 44 and the support column 45 limits the sliding range of the support plate 41, thereby reducing the volume of the suspended portion of the support plate 41, making it more stable during the coordinated operation. At the same time, the design of the support sleeve 44 extends the sliding distance of the support plate 41, increases the working stroke of the support plate 41, and thus improves its flexibility and stability during operation.
[0025] like Figure 3 and Figure 5~Figure 6 As shown, the side of the support plate 41 away from the support sleeve 44 is fixedly connected to the support block 46; The support block 46 is preferably made of a soft material, and is used to offset the impact that may be generated when the support plate 41 approaches the side of the plate. At the same time, the support block 46 increases the contact area between the plate and the support plate 41, thereby enhancing the support force of the support plate on the plate. In addition, the support block 46 can also cover the side of the plate, which not only increases the support area of the plate, but also enhances the limiting effect on the plate, further improving the stability and precision during the processing.
[0026] like Figure 7 As shown, the positioning block 22 includes a sliding block 221 and a connecting plate 222. The sliding block 221 is fixedly connected to the connecting plate 222, and the sliding block 221 has a trapezoidal shape. When plates of different thicknesses pass through the slide block 221, the plates will slide along the inclined surface of the slide block 221, pushing the two slide blocks 221 to expand to both sides. Under the action of the clamping spring 29, the slide block will firmly limit the plate, thereby realizing the function of automatically adapting to plates of different thicknesses. In addition, the design of the vertical part between the slide block 221 and the connecting plate 222 helps to clamp both sides of the plate, thereby increasing the clamping area and improving the stability and support force of the side of the plate.
[0027] like Figure 1 As shown, a plurality of protective plates 18 are fixedly connected to the outer side wall of the forming bracket 11; The forming bracket 11 is sealed by a plurality of protective plates 18, which can effectively protect the workers outside. At the same time, this sealing design also improves the efficiency of the vacuum cleaner 17 in absorbing the dust generated by the drilling machine 16 during operation, thereby reducing dust and improving the working environment of the workshop. Ultimately, this not only helps to create cleaner working conditions, but also protects the health of workers.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A floor molding device, comprising a molding bracket (11), characterized in that ; A top plate (12) is fixedly connected to the upper side of the forming bracket (11), a pressure cylinder (13) is fixedly connected to the top plate (12), two sliding columns (14) are slidably connected to the top plate (12), a multi-axis conveying platform (15) is connected to the lower end of each sliding column (14), and a drilling machine (16) is fixedly connected to the lower side of the multi-axis conveying platform (15); A clamping assembly for limiting and supporting the plate is connected to the lower side of the forming bracket (11), and a vacuum cleaner (17) for vacuuming dust in the forming bracket (11) is fixedly connected to one side of the forming bracket (11).
2. The floor molding equipment according to claim 1, characterized in that: The positioning assembly comprises a plurality of positioning plates (21), each of the positioning plates (21) being slidably connected to two positioning blocks (22), each of the positioning blocks (22) being fixedly connected to a limiting plate (23) on one side facing the positioning plate (21), two limiting plates (23) being slidably connected to limiting posts (24), both ends of the limiting posts (24) being fixedly connected to limiting plates (25), each of the limiting plates (25) being fixedly connected to the positioning plates (21), two positioning springs (241) being sleeved on the limiting posts (24), and both ends of each positioning spring (241) being respectively in contact with the adjacent limiting plates (23) and limiting plates (25); An adjusting block (26) is hingedly connected to one side of the inner wall of the two positioning plates (21) close to the forming bracket (11); a clamping column (27) is slidably connected to the adjusting block (26); each clamping column (27) is fixedly connected to a clamping plate (28); a clamping spring (29) is sleeved on the clamping column (27); two ends of the clamping spring (29) are respectively in contact with the clamping column (27) and the adjusting block (26); An adjustment component is connected to a side of the clamping plate (28) close to the inner side wall of the forming bracket (11), and the adjustment component is used to adjust the distance between the two clamping plates (21) in accordance with the width of the plate; A limiting component for increasing the support strength of the plate is connected to the side of each positioning plate (21) away from the adjustment component.
3. The floor molding equipment according to claim 2, characterized in that: A stop plate (210) is fixedly connected to each of the positioning plates (21).
4. The floor molding equipment according to claim 2, characterized in that: The adjustment assembly comprises two receiving plates (31), each receiving plate (31) is fixedly connected to a plurality of longitudinally adjacent clamping plates (28), each receiving plate (31) is fixedly connected to a transmission block (32), two transmission blocks (32) are threadedly connected to a double-headed lead screw (33), and two ends of the double-headed lead screw (33) are respectively fixedly connected to a first positioning plate (34) and a second positioning plate (35); An adjustment handle (36) is rotatably connected to the first positioning plate (34), and the adjustment handle (36) is fixedly connected to the double-ended lead screw (33); A positioning column (37) is fixedly connected between the first positioning plate (34) and the second positioning plate (35), and each receiving plate (31) is slidably connected to the positioning column (37).
5. The floor molding equipment according to claim 2, characterized in that: The limiting assembly comprises a support plate (41), each of the support plates (41) being fixedly connected to two sliding plates (42) on one side facing the positioning plate (21), a receiving column (43) being fixedly connected between the two sliding plates (42), and one end of the positioning plate (21) close to the receiving column (43) being hinged to the receiving column (43); Two support sleeves (44) are fixedly connected to the support plate (41) on one side facing the inner side wall of the forming bracket (11), and each support sleeve (44) is slidably connected to a support column (45), and each support column (45) is fixedly connected to the inner side wall of the forming bracket (11).
6. The floor molding device according to claim 5, characterized in that: A support block (46) is fixedly connected to a side of the support plate (41) away from the support sleeve (44).
7. The floor molding equipment according to claim 2, characterized in that: The locking block (22) comprises a sliding block (221) and a connecting plate (222); the sliding block (221) is fixedly connected to the connecting plate (222); and the sliding block (221) has a trapezoidal shape.
8. The floor molding equipment according to claim 1, characterized in that: A plurality of protective plates (18) are fixedly connected to the outer side wall of the forming bracket (11).
Citation Information
Patent Citations
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