Hydraulic inner mold disassembling and assembling trolley

Through the design of the hydraulic inner mold disassembly and assembly trolley, the problems of difficult disassembly and assembly of the box girder inner mold is solved, and the stable support and efficient disassembly and assembly of the inner mold are achieved, which improves construction efficiency and safety.

CN119589796APending Publication Date: 2025-03-11JIANGSU XINLIDA INTELLIGENT ROAD & BRIDGE TECH CO LTD
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Patent Information

Application Number
CN202411904148.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The internal space of the box girder is small, it is difficult to disassemble and assemble the inner mold, and it is difficult to adjust the splicing seam errone, resulting in high labor costs and low construction efficiency.

Method used

A hydraulic inner mold disassembly and assembly trolley is designed, using a combination of fixed brackets and mobile brackets, and combined with hydraulic cylinders and transportation rollers to achieve stable support and efficient disassembly and assembly of the inner mold.

Benefits of technology

Through rapid adjustment of hydraulic cylinders and assembly of transport rollers, the shaking and inclination during the disassembly and assembly of the internal molds is reduced, construction efficiency is improved, manual handling strength is reduced, and operation safety is improved.

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Abstract

The invention discloses a hydraulic internal mold disassembly and assembly trolley which comprises a fixed seat, a fixed support is arranged at one end of the fixed seat, a movable support is arranged in the opposite direction of the fixed support, a lifting seat is arranged at the bottom of the fixed seat, a plurality of bosses are arranged on the lifting seat, a lifting opening convenient for the bosses to move up and down is formed in the fixed seat, and conveying rollers are rotationally arranged on the bosses. A plurality of first hydraulic cylinders are uniformly arranged at the bottom of the lifting seat; the guide block of the movable support is matched with the sliding groove system, so that the support can smoothly move in the sliding groove, the supporting position is convenient to adjust, the hydraulic cylinder arranged on the lifting base can quickly adjust the height of the boss, the lifting operation of the inner mold is more efficient, the moving burden of the inner mold can be effectively relieved through assembly of the conveying rollers, and the production efficiency is improved. And the strength of manually carrying the inner mold is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of building bridge construction, in particular to a hydraulic inner mold disassembly and assembly trolley. Background Art

[0002] Box beam is a type of beam in bridge engineering. It is hollow inside and has flanges on both sides of the upper part, similar to a box. The box beam of reinforced concrete structure is divided into prefabricated box beam and cast-in-place box beam. The prefabricated beam yard is responsible for the prefabrication construction of the bridge box beam required in the bidding section. The prefabricated box beam is assembled with a steel inner mold and then hoisted as a whole and placed in the side mold. After the concrete is poured, the inner mold is removed. The internal space of the box beam is small, and the inner mold is gradually removed. The installation and removal of the inner mold in the existing technology is difficult, the joint seam misalignment is difficult to adjust, the labor cost is high, and the construction efficiency is low. Summary of the invention

[0003] The purpose of the present invention is to solve the problems that due to the small internal space of the box girder, the inner mold single section is gradually dismantled, the inner mold installation and disassembly in the prior art is difficult, the splicing seam misalignment is difficult to adjust, the labor cost is high, and the construction efficiency is low.

[0004] The present invention achieves the above-mentioned purpose through the following technical scheme: a hydraulic inner mold disassembly and assembly trolley is provided, including a fixed seat, a fixed bracket is provided at one end of the fixed seat, a movable bracket is provided opposite to the fixed bracket, a lifting seat is provided at the bottom of the fixed seat, a plurality of bosses are provided on the lifting seat, a lifting port is provided on the fixed seat to facilitate the up and down movement of the bosses, a transport roller is rotatably installed on the bosses, and a plurality of first hydraulic cylinders are evenly provided at the bottom of the lifting seat.

[0005] Furthermore, the fixed bracket includes a first support plate fixedly connected to the fixed seat, and the first support plate is connected to a first fixed support inclined surface adapted to the side surface of the inner mold.

[0006] Furthermore, the mobile bracket includes a second support plate, a plurality of guide blocks are connected to the bottom of the second support plate, a second fixed support inclined plane is connected to the top surface of the second support plate, and the second support plate is flush with the top surface of the first support plate.

[0007] Furthermore, a slide groove is provided on the fixed seat, and the guide block is slidably installed in the slide groove in a key connection manner. A second hydraulic cylinder is fixedly provided in the slide groove, and one end of the telescopic rod of the second hydraulic cylinder is connected to the guide block.

[0008] Furthermore, three guide blocks are connected to the bottom of the second support plate, and the fixing seat is provided with sliding grooves matching the positions and the number of the guide blocks.

[0009] Furthermore, the lifting seat is provided with four bosses, and each boss is rotatably mounted with the transport roller.

[0010] Furthermore, the top surface of the first support plate and the first fixed support surface jointly support a first inner mold, and the second support plate and the second fixed support inclined surface jointly support a second inner mold.

[0011] Furthermore, a supporting leg is installed at the bottom of the fixing seat.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The guide block and the slide system of the mobile bracket make the bracket move smoothly in the slide, which is convenient for adjusting the support position. The design of the fixed bracket and the mobile bracket enables the inner mold to be firmly supported on the support surface, thereby reducing the shaking and tilting of the inner mold during the disassembly and assembly process.

[0013] 2. The hydraulic cylinder equipped on the lifting seat can quickly adjust the height of the boss, making the lifting operation of the inner mold more efficient and reducing the time of manual operation; the assembly of the transport roller can effectively reduce the moving burden of the inner mold and reduce the intensity of manual handling of the inner mold, thereby improving the safety of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the fixed seat and the lifting seat in the present invention; Figure 3 It is a structural schematic diagram of the lifting seat in the present invention; Figure 4 An exploded view of the fixing seat in the present invention; Figure 5 A top view of the present invention; Figure 6 for Figure 5 Sectional view of AA in the middle; Figure 7 It is a schematic diagram of the three-dimensional structure of the present invention.

[0015] In the figure: 1-fixed seat, 2-fixed bracket, 3-mobile bracket, 4-lifting seat, 5-boss, 6-lifting port, 7-transport roller, 8-first hydraulic cylinder, 9-slide, 10-second hydraulic cylinder, 11-first inner mold, 12-second inner mold, 13-support leg; 21 - first support plate, 22 - first fixed support inclined plane, 31 - second support plate, 32 - guide block, 33 - second fixed support inclined plane. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] Combination Figures 1 to 7 A hydraulic inner mold disassembly and assembly trolley shown in the figure comprises a fixed seat 1, a fixed bracket 2 is provided at one end of the fixed seat 1, a movable bracket 3 is provided opposite to the fixed bracket 2, a lifting seat 4 is provided at the bottom of the fixed seat 1, a plurality of bosses 5 are provided on the lifting seat 4, a lifting port 6 is provided on the fixed seat 1 for facilitating the up and down movement of the bosses 5, a transport roller 7 is rotatably installed on the bosses 5, and a plurality of first hydraulic cylinders 8 are evenly provided at the bottom of the lifting seat 4; The fixed bracket 2 includes a first support plate 21 fixedly connected to the fixed seat 1, and the first support plate 21 is connected with a first fixed support inclined surface 22 adapted to the side surface of the inner mold; the mobile bracket 3 includes a second support plate 31, and the bottom of the second support plate 31 is connected with a plurality of guide blocks 32, and the top surface of the second support plate 31 is connected with a second fixed support inclined surface 33, and the second support plate 31 is flush with the top surface of the first support plate 21; the fixed seat 1 is provided with a slide groove 9, and the guide block 32 is slidably installed in the slide groove 9 in a key connection manner, and a fixed guide block 32 is provided in the slide groove 9. The second hydraulic cylinder 10, one end of the telescopic rod of the second hydraulic cylinder 10 is connected to the guide block 32; the bottom of the second support plate 31 is connected with three guide blocks 32, and the fixed seat 1 is provided with a slide groove 9 that matches the position and number of the guide blocks 32; the lifting seat 4 is provided with four bosses 5, and each boss 5 is rotatably installed with a transport roller 7; the top surface of the first support plate 21 and the first fixed support surface 22 jointly support the first inner mold 11, and the second support plate 31 and the second fixed support inclined surface 33 jointly support the second inner mold 12; the bottom of the fixed seat 1 is provided with a support leg 13.

[0019] Working principle: After the first inner mold 11 and the second inner mold 12 are demoulded, the two inner molds are pulled out as a whole onto the fixed seat 1 of the disassembly and assembly trolley by using an external winch. Figure 7As shown, firstly, the first hydraulic cylinder 8 is started to lift the lifting seat 4 upward, so that the transport roller 7 on the boss 5 is higher than the first support plate 21 and the second support plate 31, and then the winch uses the transport roller 7 to pull the first inner mold 11 and the second inner mold 12 to move the same distance and place them stably on the fixed seat 1, and then the first hydraulic cylinder 8 is started to drive the two inner molds to move downward, referring to Figure 7 As shown, the two inner molds are finally placed on the first support plate 21 and the second support plate 31 respectively; when the two inner molds need to be assembled, the three second hydraulic cylinders 10 are started at the same time to pull the movable bracket 3 toward the fixed bracket 2 so that the upper and lower ends of the two inner molds are aligned, thereby merging and assembling.

[0020] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0021] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A hydraulic inner mold disassembly and assembly trolley, comprising a fixed seat (1), characterized in that: A fixed bracket (2) is provided at one end of the fixed seat (1), a movable bracket (3) is provided opposite to the fixed bracket (2), a lifting seat (4) is provided at the bottom of the fixed seat (1), a plurality of bosses (5) are provided on the lifting seat (4), a lifting opening (6) is provided on the fixed seat (1) for facilitating the upward and downward movement of the bosses (5), a transport roller (7) is rotatably mounted on the bosses (5), and a plurality of first hydraulic cylinders (8) are evenly arranged at the bottom of the lifting seat (4).

2. The hydraulic inner mold disassembly and assembly trolley according to claim 1 is characterized in that: The fixed bracket (2) comprises a first support plate (21) fixedly connected to the fixed seat (1), and the first support plate (21) is connected to a first fixed support inclined surface (22) adapted to the side surface of the inner mold.

3. The hydraulic inner mold disassembly and assembly trolley according to claim 2 is characterized in that: The mobile support (3) comprises a second support plate (31), the bottom of the second support plate (31) is connected to a plurality of guide blocks (32), the top surface of the second support plate (31) is connected to a second fixed support inclined surface (33), and the second support plate (31) is flush with the top surface of the first support plate (21).

4. The hydraulic inner mold disassembly and assembly trolley according to claim 3 is characterized in that: The fixed seat (1) is provided with a slide groove (9), the guide block (32) is slidably mounted in the slide groove (9) in a key-connected manner, a second hydraulic cylinder (10) is fixedly arranged in the slide groove (9), and one end of a telescopic rod of the second hydraulic cylinder (10) is connected to the guide block (32).

5. The hydraulic inner mold disassembly and assembly trolley according to claim 4 is characterized in that: The bottom of the second support plate (31) is connected to three guide blocks (32), and the fixing seat (1) is provided with sliding grooves (9) that match the positions and numbers of the guide blocks (32).

6. The hydraulic inner mold disassembly and assembly trolley according to claim 5, characterized in that: The lifting seat (4) is provided with four bosses (5), and each boss (5) is rotatably mounted with the transport roller (7).

7. The hydraulic inner mold disassembly and assembly trolley according to claim 6, characterized in that: The top surface of the first support plate (21) and the first fixed support surface (22) jointly support a first inner mold (11), and the second support plate (31) and the second fixed support inclined surface (33) jointly support a second inner mold (12).

8. The hydraulic inner mold disassembly and assembly trolley according to claim 7, characterized in that: A supporting leg (13) is installed at the bottom of the fixing seat (1).