System and method for testing reliability of cabin controller and cabin controller

By using the vibration platform and signal detection module in the reliability testing system of the cockpit controller, the voltage signal difference between the board-to-board connectors is detected, which solves the problem of difficulty in detecting connection reliability in the prior art, and effectively evaluates the connection reliability of the cockpit controller, reducing the risk of vehicle operation failure.

CN119596907APending Publication Date: 2025-03-11Z-ONE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411750321.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The prior art only detects whether the fastening is buckled when detecting the board-to-board connector, and fails to detect its fastening reliability, resulting in poor connection problems during use of the cockpit controller, which in turn leads to vehicle operation failure.

Method used

A reliability testing system for a cockpit controller is provided, including a vibration platform, a host and a cockpit controller. The vibration platform simulates the vibration environment of the vehicle operation, so that the cockpit controller is in a vibrating state, and uses the signal generation module, signal reception module and judgment processing module to detect the voltage signal difference between the board-to-board connectors, and generates detection results to judge the connection reliability.

Benefits of technology

By detecting the voltage signal difference between the board-to-board connector, the connection reliability can be effectively judged, and the risk of vehicle operation failure caused by poor connection of the cockpit controller can be reduced. By storing the detection results in the cockpit controller, the risk of defective products flowing out and communication costs during the reliability detection process can be reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119596907A_ABST
    Figure CN119596907A_ABST
Patent Text Reader

Abstract

The invention provides a reliability test system and test method of a cabin controller and the cabin controller, the reliability test system comprises a vibration platform, a host and the cabin controller, the cabin controller comprises a board-to-board connecting piece, a signal generation module, a signal receiving module and a judgment processing module; after the cabin controller is fixed on the vibration platform, the host sends a detection instruction to the cabin controller and sends a starting instruction to the vibration platform; in response to a starting instruction, the vibration platform starts to vibrate, the signal generation module generates an initial voltage signal within a preset time period and sends the initial voltage signal to the input end of the board-to-board connecting piece, and the signal receiving module obtains a real-time voltage signal from the output end of the board-to-board connecting piece; the judgment processing module generates a detection result according to the initial voltage signal and the real-time voltage signal and stores the detection result; and the host accesses the cabin controller after a preset time period to obtain a detection result, and judges whether the cabin controller passes the reliability test according to the detection result.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The embodiments of the present invention relate to the technical field of electronic device testing, and in particular to a reliability testing system and a testing method for a cockpit controller, and a cockpit controller. Background Art

[0002] A board-to-board connector is a device that can achieve conductive connection and is widely used in various products, such as cockpit controllers in cars. The board-to-board connector may include at least two boards, on which a circuit board, a plug, and a socket are arranged. The two boards are connected by snapping together, so that the corresponding plug and socket are docked, thereby realizing the transmission of power supply, communication, clock signals, etc. between the two circuit boards. Therefore, it is necessary to make the two boards snap together reliably to ensure that the plug and the socket are reliably electrically connected.

[0003] In the prior art, when inspecting board-to-board connectors, usually only whether the two boards are fastened together is inspected, but whether the fastening between the two boards is reliable is not inspected. During the use of the product, the board-to-board connectors are prone to poor connection problems.

[0004] Taking the cockpit controller of a car as an example, if the board-to-board connectors inside the cockpit controller are snapped together during factory inspection, but the snapping reliability is poor, when the car is driving on the road, these cockpit controllers that are in a poorly connected state are prone to poor connection problems due to bumps, thus causing failures in the operation of the entire vehicle. Summary of the invention

[0005] In view of this, an embodiment of the present invention provides a cockpit controller reliability test system, a test method and a cockpit controller to solve the above problems.

[0006] In a first aspect, the present application provides a reliability test system for a cockpit controller, the test system comprising a vibration platform, a host and a cockpit controller, the host and the vibration platform and the cockpit controller are all communicatively connected, the cockpit controller comprises a board-to-board connector, a signal generating module, a signal receiving module and a judgment processing module, the judgment processing module is communicatively connected with the signal generating module and the signal receiving module; the vibration platform is used to carry the cockpit controller; the host is used to send a detection instruction to the cockpit controller and a start instruction to the vibration platform after the cockpit controller has been fixed on the vibration platform; in response to In response to the start instruction, the vibration platform starts to vibrate; in response to the detection instruction, the signal generating module is used to continuously generate a constant initial voltage signal within a preset time period and send it to the input end of the board-to-board connector, the signal receiving module is used to obtain a real-time voltage signal from the output end of the board-to-board connector within a preset time period, and the judgment processing module is used to generate and store a detection result based on the initial voltage signal and the real-time voltage signal; the host is also used to access the cabin controller after the preset time period to obtain the detection result, and judge whether the cabin controller has passed the reliability test based on the detection result.

[0007] In one embodiment, the signal receiving module obtains a plurality of the real-time voltage signals at a preset frequency within a preset time period; the detection result includes an identity identifier of the cabin controller and a plurality of sub-results, and the plurality of sub-results correspond one-to-one to the plurality of the real-time voltage signals.

[0008] In one embodiment, the judgment processing module calculates the difference between the voltage value of the initial voltage signal and the voltage value of each of the real-time voltage signals, and generates the sub-result by judging whether each difference exceeds an error range.

[0009] In one embodiment, judging whether the reliability test is passed according to the detection result includes:

[0010] Determining whether there is a sub-result indicating a fault in the detection result;

[0011] If yes, it is determined that the cockpit controller has not passed the reliability test;

[0012] If not, it is determined that the cockpit controller has passed the reliability test.

[0013] In one embodiment, in response to the start instruction, the vibration platform stops vibrating after a preset time period; or, the host is further used to send a stop instruction to the vibration platform after a preset time period, and the vibration platform stops vibrating in response to the stop instruction.

[0014] In a second aspect, the present application further provides a cockpit controller, comprising:

[0015] Board-to-board connectors,

[0016] A signal generating module, electrically connected to the input end of the board-to-board connector, the signal generating module being used to continuously generate a constant initial voltage signal within a preset time period and send the signal to the input end of the board-to-board connector;

[0017] A signal receiving module, the signal receiving module is electrically connected to the output end of the board-to-board connector and is used to obtain a real-time voltage signal within a preset time period;

[0018] A judgment processing module, wherein the judgment processing module is electrically connected to the signal generating module and the signal receiving module to obtain the initial voltage signal and the real-time voltage signal. The signal receiving module is used to generate and store a detection result based on the initial voltage signal and the real-time voltage signal.

[0019] In one embodiment, the signal receiving module is used to obtain multiple real-time voltage signals at a preset frequency within a preset time period; the detection result includes an identity identifier of the cabin controller and multiple sub-results, and the multiple sub-results correspond one-to-one to the multiple real-time voltage signals.

[0020] In a third aspect, the present application further provides a reliability testing method for a cockpit controller, wherein the cockpit controller comprises a board-to-board connector, a signal generating module, a signal receiving module and a judgment processing module, wherein the judgment processing module is communicatively connected to the signal generating module and the signal receiving module, and wherein the reliability testing method comprises:

[0021] The cockpit controller is fixed on a vibration platform,

[0022] Sending a detection instruction to the cockpit controller and a start instruction to the vibration platform through the host;

[0023] In response to the start instruction, the vibration platform starts to vibrate;

[0024] In response to the detection instruction, the signal generating module of the cockpit controller continuously generates a constant initial voltage signal within a preset time period and sends it to the input end of the board-to-board connector, the signal receiving module of the cockpit controller obtains a real-time voltage signal from the input end of the board-to-board connector within a preset time period, and the judgment processing module generates and stores a detection result according to the initial voltage signal and the real-time voltage signal;

[0025] The host accesses the cockpit controller after the preset time period to obtain the detection result, and determines whether the cockpit controller passes the reliability test according to the detection result.

[0026] In one embodiment, the signal receiving module obtains a plurality of the real-time voltage signals at a preset frequency within a preset time period; the detection result includes an identity identifier of the cabin controller and a plurality of sub-results, and the plurality of sub-results correspond one-to-one to the plurality of the real-time voltage signals.

[0027] In one embodiment, judging whether the reliability test is passed according to the detection result includes:

[0028] Determining whether there is a sub-result indicating a fault in the detection result;

[0029] If yes, it is determined that the cockpit controller has not passed the reliability test;

[0030] If not, it is determined that the cockpit controller has passed the reliability test.

[0031] Through the reliability testing method provided by the present invention, by vibrating the vibration platform, the vibration environment of the whole vehicle during operation can be simulated, and the cockpit controller can be put into a vibrating state. The vibration can disconnect the board-to-board connector in an unreliable connection state, that is, it can disconnect the board-to-board connector in a semi-connected state. Therefore, by detecting the cockpit controller in a vibrating state, it is possible to detect whether the board-to-board connector is in an unreliable connection state, thereby being able to detect whether the cockpit controller is in an unreliable connection state, thereby reducing the risk of the car failing due to the cockpit controller. Moreover, based on the above technical solution, since the test results are stored in the cockpit controller, on the one hand, in the subsequent detection or production process of the cockpit controller, it is still possible to reconfirm whether the cockpit controller has passed the connection reliability test by accessing the cockpit controller, thereby reducing the risk of a bad cockpit controller flowing out, thereby reducing the risk of the car failing due to the cockpit controller. On the other hand, there is no need for frequent communication between the host and the cockpit controller. The host only needs to send a detection command to the cockpit controller before starting the detection, and after completing the detection, the detection result can be obtained through one communication with the cockpit controller. Then, it can be judged whether the cockpit controller has passed the reliability test based on the test result, thereby reducing the communication cost during the reliability detection of the cockpit controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art description. By reading the detailed description of the following implementation, the advantages and benefits of the solutions become clear to those skilled in the art. The drawings are only used to illustrate the preferred implementation and are not considered to be limitations of the present invention. In the drawings:

[0033] Figure 1 A schematic diagram of a cockpit controller reliability testing system provided by the present invention.

[0034] Figure 2 A power spectrum density curve diagram provided by the present invention.

[0035] Figure 3 A structural schematic diagram of a cockpit controller provided by the present invention.

[0036] Figure 4 The present invention provides a flow chart of a reliability testing system method for a cockpit controller.

[0037] Reference numerals:

[0038] 11-host, 12-vibration platform, 20-cockpit controller, 21-board-to-board connector, 22-signal generating module, 23-signal receiving module, 24-judgment processing module,

[0039] 31- rack, 32- communication bus, 33- conductive cable,

[0040] S41, fix the cockpit controller on the vibration platform;

[0041] S42, sending a detection instruction to the cockpit controller through the host, and sending a start instruction to the vibration platform. In response to the start instruction, the vibration platform starts to vibrate. In response to the detection instruction, the signal generating module of the cockpit controller continuously generates a constant initial voltage signal within a preset time period and sends it to the input end of the board-to-board connector. The signal receiving module of the cockpit controller obtains a real-time voltage signal from the output end of the board-to-board connector within a preset time period. The judgment processing module of the cockpit controller generates and stores a detection result according to the initial voltage signal and the real-time voltage signal.

[0042] S43, the host accesses the cockpit controller after a preset time period to obtain the test results, and determines whether the cockpit controller passes the reliability test based on the test results. DETAILED DESCRIPTION

[0043] In order to enable those skilled in the art to better understand the technical solutions in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be described clearly and in detail below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the embodiments of the present invention should fall within the scope of protection of the embodiments of the present invention.

[0044] In the first aspect, the present application provides a reliability test system for a cockpit controller 20, referring to Figure 1 The reliability test system includes a vibration platform 12, a host 11 and a cockpit controller 20, the host 11 and the vibration platform 12 and the cockpit controller 20 are all in communication connection, the cockpit controller 20 includes a board-to-board connector 21, a signal generating module 22, a signal receiving module 23 and a judgment processing module 23, the judgment processing module 23 is in communication connection with the signal generating module 22 and the signal receiving module 23;

[0045] The vibration platform 12 is used to carry the cockpit controller 20, and the host 11 is used to send a detection instruction to the cockpit controller 20 and a start instruction to the vibration platform 12 after the cockpit controller 20 has been fixed on the vibration platform 12; in response to the start instruction, the vibration platform 12 starts to vibrate;

[0046] In response to the detection instruction, the signal generating module 22 is used to continuously generate a constant initial voltage signal within a preset time period and send it to the input end of the board-to-board connector 21, the signal receiving module 23 is used to obtain a real-time voltage signal from the output end of the board-to-board connector 21 within a preset time period, and the judgment processing module 23 is used to generate and store a detection result according to the initial voltage signal and the real-time voltage signal;

[0047] The host 11 is also used to access the cockpit controller 20 after a preset time period to obtain the test result, and determine whether the cockpit controller 20 passes the reliability test according to the test result.

[0048] Through the above technical solution, by vibrating the vibration platform 12, the vibration environment of the whole vehicle during operation can be simulated, and the cockpit controller 20 can be put into a vibrating state. The vibration can disconnect the board-to-board connector 21 in an unreliable connection state, that is, it can disconnect the board-to-board connector 21 in a semi-connected state. Therefore, by detecting the cockpit controller 20 in a vibrating state, it is possible to detect whether the board-to-board connector 21 is in an unreliable connection state, thereby being able to detect whether the cockpit controller 20 is in an unreliable connection state, thereby reducing the risk of the car failing due to the cockpit controller 20. Moreover, based on the above technical solution, since the test results are stored in the cockpit controller 20, on the one hand, in the subsequent testing or production process of the cockpit controller 20, it is still possible to reconfirm whether the cockpit controller 20 has passed the connection reliability test by accessing the cockpit controller 20, thereby reducing the risk of the bad cockpit controller 20 flowing out, thereby reducing the risk of the car failing due to the cockpit controller 20. On the other hand, there is no need for frequent communication between the host 11 and the cockpit controller 20. The host 11 only needs to send a detection command to the cockpit controller 20 before starting the detection, and after completing the detection, the detection result can be obtained through one communication with the cockpit controller 20. Then, it can be determined whether the cockpit controller 20 has passed the reliability test based on the detection result, thereby reducing the communication cost during the reliability detection of the cockpit controller 20.

[0049] It should be understood that the unreliable connection of the board-to-board connector 21 refers to the unreliable connection between the two connecting parts of the board-to-board connector 21. In a static environment, a good conductive connection can be achieved between the two connecting parts, but in a vibrating environment, the two connecting parts are easily separated from each other due to vibration, resulting in failure of the conductive connection.

[0050] In a possible embodiment, the signal receiving module 23 obtains multiple real-time voltage signals at a preset frequency within a preset time period; the detection result includes the identity of the cockpit controller 20 and multiple sub-results, and the multiple sub-results correspond to the multiple real-time voltage signals one by one. Based on this solution, it can be seen that the judgment processing module 23 can generate a sub-result based on a real-time voltage signal and an initial voltage signal. The judgment processing module 23 can generate the same number of sub-results as the number of real-time voltage signals obtained by the signal receiving module 23. The judgment processing module 23 combines the sub-results and the identity of the cockpit controller 20 to form the detection result of the cockpit controller 20 for query by the host 11.

[0051] The signal receiving module 23 acquires multiple real-time voltage signals at a preset frequency within a preset time period, which can be understood as acquiring real-time voltage signals at a preset period within a preset time period. For example, the preset time period is five minutes, and the real-time voltage signal is acquired every two seconds within the five minutes.

[0052] In one embodiment, the judgment processing module 23 calculates the difference between the voltage value of the initial voltage signal and the voltage value of each real-time voltage signal, and generates a sub-result by judging whether each difference exceeds the error range. It should be understood that the two connecting parts of the board-to-board connector 21 are connected by reliable mechanical connection to achieve reliable conductive contact between internal electrical components; when the electrical components are in reliable conductive contact, the board-to-board connector 21 can transfer the voltage signal obtained from the input end to the output end within a known loss range. If the conductive contact between the electrical components is poor, the voltage signal transmission loss is large, and there will be a large deviation between the voltage signal output from the output end and the voltage signal at the input end. Therefore, the error range can be set in advance according to the loss characteristics of the board-to-board connector 21 itself. If the difference between the voltage value of the initial voltage signal and the voltage value of the real-time voltage signal is within the error range, it means that the two connecting parts of the board-to-board connector 21 are reliably connected, and the internal electrical components are in reliable conductive contact, and the judgment processing module 23 generates a sub-result indicating reliable connection. If the difference between the voltage value of the initial voltage signal and the voltage value of the real-time voltage signal exceeds the error range, it means that the two connecting parts of the board-to-board connector 21 are not reliably connected, and there is no reliable conductive contact between the internal electrical components, and the judgment processing module 23 generates a sub-result indicating a fault. Among them, reliable conductive contact between internal electrical components can be understood as: the conductive contact area between the electrical components on the two connecting parts of the board-to-board connector 21 is within a preset range, and if it exceeds the preset range, it can be considered that the conductive contact is unreliable.

[0053] Regarding the host 11 judging whether the cockpit controller 20 has passed the reliability test according to the test result, the specific implementation method may include: judging whether there is a sub-result indicating a fault in the test result; if so, judging that the cockpit controller 20 has not passed the reliability test; if not, judging that the cockpit controller 20 has passed the reliability test. That is, as long as there is a sub-result indicating a fault in the test result, it means that the connection reliability of the cockpit controller 20 does not meet the requirements and has not passed the reliability test.

[0054] In one example, in response to the start-up instruction, the vibration platform 12 stops vibrating after a preset time period. That is, the vibration platform 12 can automatically stop vibrating after vibrating for a preset period of time according to the start-up instruction.

[0055] Alternatively, in another example, the host 11 is also used to send a stop instruction to the vibration platform 12 after a preset time period, and the vibration platform 12 stops vibrating in response to the stop instruction. That is, the host 11 can stop the vibration platform 12 from vibrating by sending a stop instruction after a preset time period.

[0056] The host 11 may send out a detection instruction and a start instruction at the same time, or may send out a detection instruction first and then send out a start instruction.

[0057] Among them, the mechanical connection between the cockpit controller 20 and the vibration platform 12 can be set by those skilled in the art according to actual conditions, and this application does not limit it.

[0058] In one example, a start button may be provided on the host 11. When the cockpit controller 20 has been fixed on the vibration platform 12, the staff may press the start button. When the start button is pressed, the host 11 may generate a detection instruction and a start instruction. Furthermore, the reliability test system provided by the present application may also include a sensor, which may be used to sense whether the cockpit controller 20 has been fixed on the vibration platform 12. If so, after the start button is pressed, the host 11 may generate a detection instruction and a start instruction; if not, even if the start button is pressed, the host 11 does not generate a detection instruction and a start instruction.

[0059] The vibration platform 12 can complete vibrations in the three directions of X, Y, and Z within a preset time period. The vibration platform 12 can perform vibration work in accordance with relevant international standards, and can perform vibration work in accordance with relevant international standards. Among them, the three directions of X, Y, and Z are perpendicular to each other. Vibration power spectral density (PSD) is a parameter that describes the frequency domain characteristics of random vibration signals. It indicates the power within a unit frequency band, usually in units of watts per hertz (W / Hz) or watts per hertz per square meter (W / Hz / m 2 ) as a unit and can be expressed as a function of frequency. The following table is a vibration power spectrum density table provided by the present application, and the user can select any data from the following table as the vibration data of the vibration platform 12 at a certain moment and in a certain direction. Figure 2 A power spectral density graph based on the table below is provided.

[0060]

[0061] In addition, the test system of the present application may further include a power supply and a rack 31, the power supply and the host 11 are both arranged on the rack 31, and the power supply and the cockpit controller 20 and the host 11 are all electrically connected to provide power to the cockpit controller 20 and the host 11. The power supply may provide power to the cockpit controller 20 through a conductive cable 33. The host 11 may achieve communication connection with the cockpit controller 20 through a communication bus 32.

[0062] Second, refer to Figure 3The present application also provides a cockpit controller 20, which includes a board-to-board connector 21, a signal generating module 22, a signal receiving module 23 and a judgment processing module 23: the signal generating module 22 is electrically connected to the input end of the board-to-board connector 21, and the signal generating module 22 is used to continuously generate a constant initial voltage signal within a preset time period and send it to the input end of the board-to-board connector 21; the signal receiving module 23 is electrically connected to the output end of the board-to-board connector 21, and is used to obtain a real-time voltage signal within a preset time period; the judgment processing module 23 is electrically connected to the signal generating module 22 and the signal receiving module 23 to obtain an initial voltage signal and a real-time voltage signal, and the signal receiving module 23 is used to generate and store a detection result based on the initial voltage signal and the real-time voltage signal.

[0063] Based on the above technical solution, it can be known that since the test results are stored in the cockpit controller 20, on the one hand, in the subsequent test or production process of the cockpit controller 20, it is possible to confirm whether the cockpit controller 20 has passed the connection reliability test by accessing the cockpit controller 20, thereby reducing the risk of the bad cockpit controller 20 flowing out, thereby reducing the risk of the car failing due to the cockpit controller 20. On the other hand, in the test system or production system of the cockpit controller 20, there is no need for frequent communication between the system main controller and the cockpit controller 20. The system main controller only needs to issue a test command to the cockpit controller 20 before starting the test, and after the test is completed, the test result can be obtained through one communication with the cockpit controller 20, and then it can be determined whether the cockpit controller 20 has passed the reliability test based on the test result, thereby reducing the communication cost in the reliability test process of the cockpit controller 20.

[0064] When testing the cockpit controller 20 specifically, the cockpit controller 20 can be placed on a vibration platform 12. By vibrating the vibration platform 12, the vibration environment of the entire vehicle during operation can be simulated, and the cockpit controller 20 can be placed in a vibrating state. The vibration can disconnect the board-to-board connector 21 that is in an unreliable connection state, that is, it can disconnect the board-to-board connector 21 that is in a semi-connected state. Therefore, by testing the cockpit controller 20 in a vibrating state, it is possible to detect whether the board-to-board connector 21 is in an unreliable connection state, thereby being able to detect whether the cockpit controller 20 is in an unreliable connection state, thereby reducing the risk of vehicle failure due to the cockpit controller 20.

[0065] In a possible embodiment, the signal receiving module 23 obtains multiple real-time voltage signals at a preset frequency within a preset time period; the detection result includes the identity of the cockpit controller 20 and multiple sub-results, and the multiple sub-results correspond to the multiple real-time voltage signals one by one. Based on this solution, it can be seen that the judgment processing module 23 can generate a sub-result based on a real-time voltage signal and an initial voltage signal. The judgment processing module 23 can generate the same number of sub-results as the number of real-time voltage signals obtained by the signal receiving module 23. The judgment processing module 23 combines the sub-results and the identity of the cockpit controller 20 to form the detection result of the cockpit controller 20 for query by the host 11.

[0066] The signal receiving module 23 acquires multiple real-time voltage signals at a preset frequency within a preset time period, which can be understood as acquiring real-time voltage signals at a preset period within a preset time period. For example, the preset time period is one hour, and the real-time voltage signal is acquired every two minutes within this hour.

[0067] In one example, the cockpit controller 20 may include a programmable read-only memory, and the detection result generated by the judgment processing module 23 may be stored in the programmable read-only memory.

[0068] In the third aspect, the present application also provides a reliability test method for a cockpit controller 20, wherein the cockpit controller 20 includes a board-to-board connector 21, a signal generating module 22, a signal receiving module 23, and a judgment processing module 23, wherein the judgment processing module 23 is communicatively connected to the signal generating module 22 and the signal receiving module 23, and the reference Figure 4 , the reliability test method includes:

[0069] S41, fixing the cockpit controller 20 on the vibration platform 12;

[0070] S42, sending a detection instruction to the cockpit controller 20 through the host 11, and sending a start instruction to the vibration platform 12. In response to the start instruction, the vibration platform 12 starts to vibrate. In response to the detection instruction, the signal generating module 22 of the cockpit controller 20 continuously generates a constant initial voltage signal within a preset time period and sends it to the input end of the board-to-board connector 21. The signal receiving module 23 of the cockpit controller 20 obtains a real-time voltage signal from the output end of the board-to-board connector 21 within a preset time period. The judgment processing module 23 of the cockpit controller 20 generates and stores a detection result according to the initial voltage signal and the real-time voltage signal.

[0071] S43, the host 11 accesses the cockpit controller 20 after a preset time period to obtain the test result, and determines whether the cockpit controller 20 passes the reliability test according to the test result.

[0072] Through the above technical solution, by vibrating the vibration platform 12, the vibration environment of the whole vehicle during operation can be simulated, and the cockpit controller 20 can be put into a vibrating state. The vibration can disconnect the board-to-board connector 21 in an unreliable connection state, that is, it can disconnect the board-to-board connector 21 in a semi-connected state. Therefore, by detecting the cockpit controller 20 in a vibrating state, it is possible to detect whether the board-to-board connector 21 is in an unreliable connection state, thereby being able to detect whether the cockpit controller 20 is in an unreliable connection state, thereby reducing the risk of the car failing due to the cockpit controller 20. Moreover, based on the above technical solution, since the test results are stored in the cockpit controller 20, on the one hand, in the subsequent testing or production process of the cockpit controller 20, it is still possible to reconfirm whether the cockpit controller 20 has passed the connection reliability test by accessing the cockpit controller 20, thereby reducing the risk of the bad cockpit controller 20 flowing out, thereby reducing the risk of the car failing due to the cockpit controller 20. On the other hand, there is no need for frequent communication between the host 11 and the cockpit controller 20. The host 11 only needs to send a detection command to the cockpit controller 20 before starting the detection, and after the detection is completed, the detection result can be obtained through one communication with the cockpit controller 20, and then it can be determined whether the cockpit controller 20 passes the reliability test based on the detection result. Therefore, the communication cost in the reliability detection process of the cockpit controller 20 can be reduced.

[0073] In a possible embodiment, the signal receiving module 23 obtains multiple real-time voltage signals at a preset frequency within a preset time period; the detection result includes the identity of the cockpit controller 20 and multiple sub-results, and the multiple sub-results correspond to the multiple real-time voltage signals one by one. Based on this solution, it can be seen that the judgment processing module 23 can generate a sub-result based on a real-time voltage signal and an initial voltage signal. The judgment processing module 23 can generate the same number of sub-results as the number of real-time voltage signals obtained by the signal receiving module 23. The judgment processing module 23 combines the sub-results and the identity of the cockpit controller 20 to form the detection result of the cockpit controller 20 for query by the host 11.

[0074] The signal receiving module 23 acquires multiple real-time voltage signals at a preset frequency within a preset time period, which can be understood as acquiring real-time voltage signals at a preset period within a preset time period. For example, the preset time period is five minutes, and the real-time voltage signal is acquired every two seconds within the five minutes.

[0075] In one embodiment, the judgment processing module 23 calculates the difference between the voltage value of the initial voltage signal and the voltage value of each real-time voltage signal, and generates a sub-result by judging whether each difference exceeds the error range. It should be understood that the two connecting parts of the board-to-board connector 21 are connected by reliable mechanical connection to achieve reliable conductive contact between internal electrical components; when the electrical components are in reliable conductive contact, the board-to-board connector 21 can transfer the voltage signal obtained from the input end to the output end within a known loss range. If the conductive contact between the electrical components is poor, the voltage signal transmission loss is large, and there will be a large deviation between the voltage signal output from the output end and the voltage signal at the input end. Therefore, the error range can be set in advance according to the loss characteristics of the board-to-board connector 21 itself. If the difference between the voltage value of the initial voltage signal and the voltage value of the real-time voltage signal is within the error range, it means that the two connecting parts of the board-to-board connector 21 are reliably connected, and the internal electrical components are in reliable conductive contact, and the judgment processing module 23 generates a sub-result indicating reliable connection. If the difference between the voltage value of the initial voltage signal and the voltage value of the real-time voltage signal exceeds the error range, it means that the two connecting parts of the board-to-board connector 21 are not reliably connected and there is no reliable conductive contact between the internal electrical components, and the judgment processing module 23 generates a sub-result indicating a fault.

[0076] Regarding the host 11 judging whether the cockpit controller 20 has passed the reliability test according to the test result, the specific implementation method may include: judging whether there is a sub-result indicating a fault in the test result; if so, judging that the cockpit controller 20 has not passed the reliability test; if not, judging that the cockpit controller 20 has passed the reliability test. That is, as long as there is a sub-result indicating a fault in the test result, it means that the connection reliability of the cockpit controller 20 does not meet the requirements and has not passed the reliability test.

[0077] In one example, in response to the start-up instruction, the vibration platform 12 stops vibrating after a preset time period. That is, the vibration platform 12 can automatically stop vibrating after vibrating for a preset period of time according to the start-up instruction.

[0078] Alternatively, in another example, the host 11 is also used to send a stop instruction to the vibration platform 12 after a preset time period, and the vibration platform 12 stops vibrating in response to the stop instruction. That is, the host 11 can stop the vibration platform 12 from vibrating by sending a stop instruction after a preset time period.

[0079] The host 11 may send out a detection instruction and a start instruction at the same time, or may send out a detection instruction first and then send out a start instruction.

[0080] Thus far, specific embodiments of the present invention have been described. Other embodiments are within the scope of the appended claims. In some cases, the actions recited in the claims may be performed in a different order and still achieve the desired results. Additionally, the processes depicted in the accompanying drawings do not necessarily require the specific order or sequential order shown to achieve the desired results. In some embodiments, multitasking and parallel processing may be advantageous.

[0081] The above-described method according to an embodiment of the present invention may be implemented in hardware, firmware, or as software or computer code that may be stored in a recording medium (such as a CD ROM, RAM, floppy disk, hard disk, or magneto-optical disk), or as computer code that is originally stored in a remote recording medium or a non-temporary machine-readable medium downloaded over a network and will be stored in a local recording medium, so that the method described herein may be stored in such software processing on a recording medium using a general-purpose computer, a dedicated processor, or programmable or dedicated hardware (such as an ASIC or FPGA). It is understood that a computer, processor, microprocessor controller, or programmable hardware includes a storage component (e.g., RAM, ROM, flash memory, etc.) that can store or receive software or computer code, and when the software or computer code is accessed and executed by a computer, processor, or hardware, the method described herein is implemented. In addition, when a general-purpose computer accesses the code for implementing the method shown herein, the execution of the code converts the general-purpose computer into a dedicated computer for executing the method shown herein.

[0082] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cockpit controller reliability test system, characterized in that: The test system comprises a vibration platform (12), a host machine (11) and a cockpit controller (20). The host (11), the vibration platform (12) and the cockpit controller (20) are all communicatively connected; the cockpit controller (20) comprises a board-to-board connector (21), a signal generating module (22), a signal receiving module (23) and a judgment processing module (23); the judgment processing module (23) is communicatively connected to the signal generating module (22) and the signal receiving module (23); The vibration platform (12) is used to carry the cockpit controller (20), The host (11) is used to send a detection instruction to the cockpit controller (20) and a start instruction to the vibration platform (12) after the cockpit controller (20) has been fixed on the vibration platform (12); In response to the start instruction, the vibration platform (12) starts to vibrate; In response to the detection instruction, the signal generating module (22) is used to continuously generate a constant initial voltage signal within a preset time period and send it to the input end of the board-to-board connector (21); the signal receiving module (23) is used to obtain a real-time voltage signal from the output end of the board-to-board connector (21) within a preset time period; and the judgment processing module (23) is used to generate and store a detection result based on the initial voltage signal and the real-time voltage signal; The host (11) is further used to access the cockpit controller (20) after the preset time period to obtain the detection result, and to determine whether the cockpit controller (20) passes the reliability test based on the detection result.

2. The reliability test system of the cockpit controller according to claim 1, characterized in that: The signal receiving module (23) acquires a plurality of real-time voltage signals at a preset frequency within a preset time period; The detection result includes an identity mark of the cockpit controller (20) and a plurality of sub-results, and the plurality of sub-results correspond one-to-one to the plurality of real-time voltage signals.

3. The reliability test system of the cockpit controller (20) according to claim 2, characterized in that: The judgment processing module (23) calculates the difference between the voltage value of the initial voltage signal and the voltage value of each of the real-time voltage signals, and generates the sub-result by judging whether each difference exceeds an error range.

4. The reliability test system of the cockpit controller according to claim 2, characterized in that: The determining whether the reliability test is passed according to the detection result includes: Determining whether there is a sub-result indicating a fault in the detection result; If yes, it is determined that the cockpit controller (20) has failed the reliability test; If not, it is determined that the cockpit controller (20) has passed the reliability test.

5. The reliability test system of the cockpit controller according to claim 1, characterized in that: In response to the start instruction, the vibration platform (12) stops vibrating after a preset time period; Alternatively, the host (11) is further configured to send a stop instruction to the vibration platform (12) after a preset time period, and the vibration platform (12) stops vibrating in response to the stop instruction.

6. A cockpit controller, characterized in that: include: Board-to-board connector (21), A signal generating module (22) is electrically connected to the input end of the board-to-board connector (21), and the signal generating module (22) is used to continuously generate a constant initial voltage signal within a preset time period and send the signal to the input end of the board-to-board connector (21); A signal receiving module (23), the signal receiving module (23) being electrically connected to an output end of the board-to-board connector (21) and used for acquiring a real-time voltage signal within a preset time period; A judgment processing module (23), wherein the judgment processing module (23) is electrically connected to the signal generating module (22) and the signal receiving module (23) to obtain the initial voltage signal and the real-time voltage signal, and the signal receiving module (23) is used to generate and store a detection result based on the initial voltage signal and the real-time voltage signal.

7. The cockpit controller according to claim 6, characterized in that: The signal receiving module (23) is used to obtain a plurality of real-time voltage signals at a preset frequency within a preset time period; The detection result includes an identity mark of the cockpit controller (20) and a plurality of sub-results, and the plurality of sub-results correspond one-to-one to the plurality of real-time voltage signals.

8. A reliability testing method for a cockpit controller, the cockpit controller comprising a board-to-board connector (21), a signal generating module (22), a signal receiving module (23) and a judgment processing module (23), the judgment processing module (23) being communicatively connected to the signal generating module (22) and the signal receiving module (23), characterized in that: The reliability testing method comprises: The cockpit controller (20) is fixed on the vibration platform (12), Sending a detection instruction to the cabin controller (20) and a start instruction to the vibration platform (12) via a host computer (11); In response to the start instruction, the vibration platform (12) starts to vibrate; In response to the detection instruction, the signal generating module (22) of the cockpit controller (20) continuously generates a constant initial voltage signal within a preset time period and sends it to the input end of the board-to-board connector (21); the signal receiving module (23) of the cockpit controller (20) obtains a real-time voltage signal from the output end of the board-to-board connector (21) within a preset time period; and the judgment processing module (23) generates and stores a detection result based on the initial voltage signal and the real-time voltage signal; The host (11) accesses the cockpit controller (20) after the preset time period to obtain the detection result, and determines whether the cockpit controller (20) passes the reliability test based on the detection result.

9. The reliability testing method of a cockpit controller according to claim 8, characterized in that: The signal receiving module (23) acquires a plurality of real-time voltage signals at a preset frequency within a preset time period; The detection result includes an identity mark of the cockpit controller (20) and a plurality of sub-results, and the plurality of sub-results correspond one-to-one to the plurality of real-time voltage signals.

10. The reliability testing method of a cockpit controller according to claim 9, characterized in that: The determining whether the reliability test is passed according to the detection result includes: Determining whether there is a sub-result indicating a fault in the detection result; If yes, it is determined that the cockpit controller (20) has failed the reliability test; If not, it is determined that the cockpit controller (20) has passed the reliability test.