Copper alloy wire horizontal forming equipment and forming method
By designing copper alloy wire horizontal forming equipment, the stable forming and cooling of wire is achieved using multiple component components, the problem of breakage during wire forming process is solved, efficiency and quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202411878001.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Copper alloy wires are prone to break during the molding process, resulting in low molding efficiency and waste of costs.
A horizontal forming equipment for copper alloy wires is designed, including vertical plates, guide components, forming components and winding components. By setting up support parts, guide parts, extrusion parts, guide parts, molding parts, cooling parts and movable parts, stable transmission, multiple molding and cooling treatment of wires are achieved.
It effectively prevents wire breakage, improves molding efficiency, ensures molding quality, and realizes the recycling of coolant, reducing operating costs.
Smart Images

Figure CN119608823A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper alloy wires, and in particular to a copper alloy wire horizontal forming device and a forming method. Background Art
[0002] Copper alloy wire is a silver alloy with copper as the main alloying element, in which the copper content usually accounts for a large proportion, and silver is added as an alloying element. This material has high conductivity and certain wear resistance, and is suitable for a variety of application scenarios. The classification of copper alloy wires includes pure copper wire, brass wire, bronze wire, white copper wire, etc. These wires are widely used in industry and daily life. For example, pure copper wire is often used in power transmission and the production of wires and cables, while brass wire and bronze wire are used to make fasteners such as screws and bolts. White copper wire is often used in decorations and parts for special applications due to its excellent corrosion resistance and beautiful color.
[0003] Horizontal forming of copper alloy wire is a metal forming process that involves the processing and forming of copper alloy wire. It aims to process copper alloy wire into products of specific shapes and sizes through a series of production process flows.
[0004] At present, in the actual application of copper alloy wire horizontal forming equipment, the copper alloy wire is sent into the forming mechanism for wire forming after being heated. However, since the copper alloy wire needs to be repeatedly formed during the forming process to meet the final wire qualification standard, when the wire is thin, it is easy to cause wire breakage when forming it. This will not only affect the wire forming process and make the wire forming efficiency low, but also waste the cost of the copper alloy wire and easily cause losses. Summary of the invention
[0005] The object of the present invention is to provide a copper alloy wire horizontal forming device and forming method to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: A copper alloy wire horizontal forming device, comprising: a vertical plate, a bottom plate is fixedly installed at the bottom of the vertical plate;
[0007] A material guide assembly, wherein the material guide assembly is arranged on the top of the bottom plate;
[0008] Wherein, the material guiding component comprises a supporting part and a material guiding part;
[0009] A molding component 1, wherein the molding component 1 is arranged on the top of the bottom plate;
[0010] Wherein, the molding component 1 includes an extrusion part and a guide part;
[0011] A second molding component, wherein the second molding component is arranged on the top of the bottom plate;
[0012] Wherein, the second molding component includes a molding part and a cooling part;
[0013] A winding assembly, wherein the winding assembly is arranged on the top of the bottom plate;
[0014] Wherein, the winding component includes a winding part and a movable part.
[0015] Preferably, the supporting part includes a support plate, a support rod is fixedly installed in the middle of the support plate, a support roller is rotatably installed in the middle of the support rod, a wire is arranged on the top of the support roller, the support plate and the vertical plate are fixedly installed, and the support rod is linearly equidistantly arranged in the middle of the support plate; the heated wire is placed on the top of the support roller, and the support roller is movably installed between the support roller and the support rod, thereby achieving the effect of facilitating the transmission of the wire.
[0016] Preferably, the material guiding part includes a motor 1, an active roller 1 is arranged on the top of the bottom plate, a rotating shaft is fixedly installed on the output end of the motor 1, a gear 1 is fixedly installed on one end of the rotating shaft, a gear 2 is arranged inside the vertical plate, a transmission roller 1 is fixedly installed inside the gear 2, the motor 1 is fixedly installed on the vertical plate, the active roller 1 is rotatably installed on the other end of the rotating shaft, the other end of the rotating shaft passes through the vertical plate and extends to the outside of the vertical plate, the gear 1 is meshed with the gear 2, and the transmission roller 1 is arranged directly below the active roller 1; the arrangement of the active roller 1, the transmission roller 1 and the motor 1 achieves the effect of preliminary extrusion molding of the copper alloy wire.
[0017] Preferably, the extrusion part includes a long rod 1, a movable roller is rotatably installed in the middle of the long rod 1, an active roller 2 is arranged on the top of the bottom plate, a motor 2 is fixedly installed on one end of the active roller 2, the long rod 1 is fixedly installed on the vertical plate, the movable roller and the transmission roller 1 are at the same horizontal height, a gear 3 is fixedly installed on one end of the active roller 2, and the gear 3 is arranged on the right side of the motor 2 and the left side of the active roller 2; the arrangement of the active roller 2, the transmission roller 2 and the motor 2 achieves the effect of further forming the copper alloy wire.
[0018] Preferably, the guiding part includes a gear four, a transmission roller two is fixedly installed inside the gear four, a long rod two is fixedly installed on the top of the vertical plate, a guide roller is rotatably installed in the middle of the long rod two, the gear four is meshed with the gear three, the transmission roller two is arranged directly below the active roller two, and the transmission roller two is at the same horizontal height with the movable roller and the guide roller; the guide roller, the transmission roller one, the transmission roller two and the support roller are all arranged at the same horizontal height, so as to achieve the effect of smooth horizontal transportation of the copper alloy wire.
[0019] Preferably, the forming part includes a frame, modules are linearly and equidistantly arranged inside the frame, a transmission wheel is arranged on the top of the base plate, side rods are movably installed inside the transmission wheel, the frame is fixedly installed on the vertical plate, the frame is arranged below the guide roller, the frame and the modules are clamped together, through holes are opened inside the modules, the side rods are fixedly installed on the vertical plate, the side rods and the transmission wheel are linearly and equidistantly arranged at one end of the vertical plate near the bottom; the modules are linearly and equidistantly arranged inside the frame, the modules are clamped together with the frame, so that the modules are easy to install, disassemble and replace.
[0020] Preferably, the cooling part includes a frame, a nozzle is linearly and equidistantly fixedly installed on the bottom of the frame, a bent pipe is fixedly installed on the right side of the vertical plate, a box is provided at the bottom of the vertical plate, one end of the bent pipe is fixedly connected to a pump body, a collecting trough is fixedly installed at the bottom of the vertical plate, a filter is fixedly installed at the bottom of the vertical plate, the frame is fixedly installed with the vertical plate, the frame is arranged at the top of the transmission wheel and the bottom of the guide roller, the nozzle is connected with the inside of the bent pipe, one end of the bent pipe passes through the box and extends to the inside of the box, the pump body is arranged inside the box, and the collecting trough is connected with the inside of the box; the pump body sprays the cooling liquid in the box into the inside of the frame to cool the wire, thereby achieving the effect of stabilizing the shape and performance of the wire.
[0021] Preferably, the winding part includes a winding drum, a wire bundle frame is provided on the top of the base plate, a column is movably installed inside the winding drum, a telescopic rod is fixedly installed inside the vertical plate, the winding drum is arranged on the top of the base plate, the wire bundle frame is fixedly installed with the telescopic end of the telescopic rod, a motor three is fixedly installed on one end of the column, the motor three is fixedly installed with the vertical plate, and the motor three is arranged on the top of the base plate; the arrangement of motor three and the winding drum achieves the effect of facilitating the winding of the formed wire.
[0022] Preferably, the movable part includes a limiting rod, a spring is fixedly connected to the inside of the vertical plate, a movable seat is fixedly installed on the top of the limiting rod, a cross bar is fixedly installed on one side of the movable seat, and a movable wheel is movably installed in the middle of the cross bar, the limiting rod is arranged inside the vertical plate, the spring and the limiting rod are nested, one end of the spring is fixedly connected to the bottom of the movable seat, and the movable wheel is arranged on the right side of the wire bundle frame and the left side of the frame; the arrangement of the movable wheel, the movable seat and the spring achieves the effect of alleviating the tension during wire forming.
[0023] A forming method of a copper alloy wire horizontal forming device comprises the following steps:
[0024] S, place the heated wire on the top of the support roller, start the motor 1, the shaft, gear 1 and active roller 1 rotate counterclockwise, gear 2 and transmission roller 1 rotate clockwise, and the wire passes between active roller 1 and transmission roller 1 to perform preliminary extrusion molding on the wire;
[0025] S, after one end of the wire is initially formed, it passes through the top of the movable roller and passes between the active roller 2 and the transmission roller 2. The active roller 2 and the transmission roller 2 rotate under the action of the motor 2 to further extrude the wire. Then, one end of the wire is wound around the guide roller, passes through the through hole opened inside the module, and is wound around the transmission wheel. Finally, it passes through the top of the movable wheel, passes through the wire bundle frame, and is wound around the winding drum.
[0026] S, start motor three, the take-up drum rotates, the wire is wound on the surface of the take-up drum, and the telescopic rod starts at the same time, the wire bundle frame moves back and forth to prevent the wire from being wound at the same position of the take-up drum. If the wire tension is large during the winding process, the movable wheel drops and the spring contracts to ease the wire tension. At the same time, during the wire winding process, the pump body starts to spray the coolant in the box through the bend and nozzle to cool and flush the inside of the frame. The coolant after spraying falls into the collection tank and finally enters the box under the action of the filter to circulate the coolant.
[0027] The present invention provides a copper alloy wire horizontal forming device and forming method. It has the following beneficial effects:
[0028] (1) The present invention sets a material guide part and a forming component 1, and one end of the heated wire passes through between the active roller 1 and the transmission roller 1, the top of the movable roller, and between the active roller 2 and the transmission roller 2 successively, so that the wire moves stably for preliminary forming, thereby achieving the effect of stable wire movement and ensuring the quality of wire forming.
[0029] (2) The present invention provides a forming part and a snap-fit installation between the frame and the module, which facilitates the rapid replacement of the module. The wire entering the frame passes through the through hole and is wound around the transmission wheel. The wire passes through the through hole inside the module multiple times, so that the wire forming is more uniform, thereby achieving the effect of ensuring the uniform forming of the wire.
[0030] (3) The present invention sets a cooling part. During the wire winding process, the pump body is started, and the coolant in the box body is sprayed out through the bend pipe and the nozzle to cool and flush the inside of the frame, thereby reducing the temperature of the wire surface. The sprayed coolant falls into the collection tank and finally enters the box body under the action of the filter screen, thereby achieving the effect of recycling the coolant.
[0031] (4) The present invention provides a movable part. If the tension of the wire is large during the winding process, the movable wheel drives the cross bar, the movable seat and the limit rod to descend while rotating, and the spring contracts, so that the wire is buffered, thereby achieving the effect of preventing the wire from breaking during the wire forming process. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the structure of the present invention;
[0033] Figure 2 It is a rear view of the present invention;
[0034] Figure 3 It is a bottom view of the present invention;
[0035] Figure 4 This is a view of the internal structure of the present invention;
[0036] Figure 5 It is a left side view of the present invention;
[0037] Figure 6 For the present invention Figure 4 A partial enlarged view of the middle part.
[0038] In the figure: 1 vertical plate, 2 bottom plate, 3 material guide assembly, 31 supporting part, 311 support plate, 312 support rod, 313 support roller, 314 wire, 32 material guide part, 321 motor 1, 322 active roller 1, 323 rotating shaft, 324 gear 1, 325 gear 2, 326 driving roller 1, 4 forming assembly 1, 41 extrusion part, 411 long rod 1, 412 movable roller, 413 active roller 2, 414 motor 2, 42 guiding part, 421 gear 4, 422 driving roller 2, 423 long rod 2, 424 Guide roller, 5 forming component 2, 51 forming part, 511 frame, 512 module, 513 transmission wheel, 514 side rod, 52 cooling part, 521 frame, 522 nozzle, 523 elbow, 524 box, 525 pump body, 526 collecting trough, 527 filter, 6 winding component, 61 winding part, 611 winding drum, 612 wire harness frame, 613 column, 614 telescopic rod, 62 movable part, 621 limit rod, 622 spring, 623 movable seat, 624 cross bar, 625 movable wheel. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] Example 1
[0043] A preferred embodiment of a copper alloy wire horizontal forming device and forming method provided by the present invention is as follows: Figure 1-6 As shown: A copper alloy wire horizontal forming device, comprising: a vertical plate 1, a bottom plate 2 is fixedly installed at the bottom of the vertical plate 1;
[0044] A material guiding component 3, which is arranged on the top of the bottom plate 2;
[0045] The material guide component 3 includes a support portion 31 and a material guide portion 32;
[0046] The support part 31 includes a support plate 311, a support rod 312 is fixedly installed in the middle of the support plate 311, a support roller 313 is rotatably installed in the middle of the support rod 312, and a wire 314 is arranged on the top of the support roller 313. The support plate 311 is fixedly installed with the vertical plate 1, and the support rod 312 is linearly equidistantly arranged in the middle of the support plate 311; the heated wire is placed on the top of the support roller 313, and the support roller 313 and the support rod 312 are movably installed to facilitate the transmission of the wire;
[0047] The material guide part 32 includes a motor 1 321, a driving roller 1 322 is arranged on the top of the bottom plate 2, a rotating shaft 323 is fixedly installed on the output end of the motor 1 321, a gear 1 324 is fixedly installed on one end of the rotating shaft 323, a gear 2 325 is arranged inside the vertical plate 1, a transmission roller 1 326 is fixedly installed inside the gear 2 325, the motor 1 321 is fixedly installed on the vertical plate 1, the driving roller 1 322 is rotatably installed on the other end of the rotating shaft 323, and the other end of the rotating shaft 323 passes through the vertical plate 1 and extends to the vertical plate 1 On the outside, gear 1 324 is meshed with gear 2 325, and transmission roller 1 326 is arranged directly below active roller 1 322; motor 1 321 is started, shaft 323, gear 1 324 and active roller 1 322 rotate counterclockwise, gear 2 325 and transmission roller 1 325 rotate clockwise, and when the wire passes between active roller 1 322 and transmission roller 1 325, since inner grooves are provided inside active roller 1 322 and transmission roller 1 325, the wire will be initially extruded and formed when passing through.
[0048] Example 2
[0049] See also Figure 1-Figure 6 , and on the basis of Example 1, further obtained: a forming component 4, a forming component 4 is arranged on the top of the bottom plate 2;
[0050] The forming component 1 4 includes an extrusion portion 41 and a guide portion 42;
[0051] The extrusion part 41 includes a long rod 411, a movable roller 412 is rotatably installed in the middle of the long rod 411, an active roller 413 is arranged on the top of the bottom plate 2, a motor 414 is fixedly installed on one end of the active roller 413, the long rod 411 is fixedly installed with the vertical plate 1, the active roller 412 and the transmission roller 326 are at the same horizontal height, a gear 3 is fixedly installed on one end of the active roller 413, and the gear 3 is arranged on the right side of the motor 414 and the left side of the active roller 413; after one end of the wire is initially formed, it passes through the top of the active roller 412 and passes between the active roller 413 and the transmission roller 422 at the same time, and the active roller 413 and the transmission roller 422 rotate under the action of the motor 414 to further extrude the wire;
[0052] The guide part 42 includes a gear four 421, a transmission roller two 422 is fixedly installed inside the gear four 421, a long rod two 423 is fixedly installed on the top of the vertical plate 1, and a guide roller 424 is rotatably installed in the middle of the long rod two 423. The gear four 421 is meshed with the gear three, and the transmission roller two 422 is arranged directly below the active roller two 413. The transmission roller two 422 is at the same horizontal height with the movable roller 413 and the guide roller 424; one end of the wire material that has undergone secondary forming contacts with the surface of the guide roller 424 and enters the interior of the frame 511.
[0053] Example 3
[0054] See also Figure 1-Figure 6 , and on the basis of embodiments 1 and 2, further obtained: a second molding component 5, the second molding component 5 is arranged on the top of the bottom plate 2;
[0055] The second molding component 5 includes a molding part 51 and a cooling part 52;
[0056] The forming part 51 includes a frame 511, and modules 512 are linearly and equidistantly arranged inside the frame 511. A transmission wheel 513 is arranged on the top of the bottom plate 2. A side rod 514 is movably installed inside the transmission wheel 513. The frame 511 is fixedly installed with the vertical plate 1, and the frame 511 is arranged below the guide roller 424. The frame 511 and the module 512 are clamped and installed. A through hole is opened inside the module 512. The side rod 514 is fixedly installed with the vertical plate 1. The side rod 514 and the transmission wheel 513 are linearly and equidistantly arranged at one end of the vertical plate 1 near the bottom; the frame 511 and the module 512 are clamped and installed, which is convenient for the rapid replacement of the module 512. The wire entering the frame 511 passes through the through hole and is wound between the transmission wheel 513. The wire passes through the through hole inside the module 512 for multiple times, so that the wire forming is more uniform.
[0057] The cooling part 52 includes a frame 521, a nozzle 522 is fixedly installed at the bottom of the frame 521 at a linear equidistant manner, a bend pipe 523 is fixedly installed on the right side of the vertical plate 1, a box 524 is arranged at the bottom of the vertical plate 1, one end of the bend pipe 523 is fixedly connected to a pump body 525, a collection tank 526 is fixedly installed at the bottom of the vertical plate 1, a filter screen 527 is fixedly installed at the bottom of the vertical plate 1, the frame 521 is fixedly installed with the vertical plate 1, the frame 521 is arranged at the top of the transmission wheel 513 and the bottom of the guide roller 424, the nozzle 522 is connected to the inside of the bend pipe 523, One end of the curved pipe 523 passes through the box body 524 and extends to the interior of the box body 524. The pump body 525 is arranged inside the box body 524, and the collecting tank 526 is connected to the interior of the box body 524. During the wire winding process, the pump body 525 is started to spray the coolant in the box body 524 through the curved pipe 523 and the nozzle 522 to cool and flush the inside of the frame 511, thereby reducing the temperature of the wire surface. The sprayed coolant falls into the collecting tank 526, and finally enters the inside of the box body 524 under the action of the filter net 527, and the coolant is recycled.
[0058] Example 4
[0059] See also Figure 1-Figure 6 , and on the basis of embodiments 1, 2, and 3, further obtained: a winding assembly 6, the winding assembly 6 is arranged on the top of the bottom plate 2;
[0060] The winding assembly 6 includes a winding portion 61 and a movable portion 62;
[0061] The winding part 61 includes a winding drum 611, a wire bundle frame 612 is arranged on the top of the bottom plate 2, a column 613 is movably installed inside the winding drum 611, a telescopic rod 614 is fixedly installed inside the vertical plate 1, the winding drum 611 is arranged on the top of the bottom plate 2, the wire bundle frame 612 is fixedly installed with the telescopic end of the telescopic rod 614, a motor three is fixedly installed on one end of the column 613, the motor three is fixedly installed with the vertical plate 1, and the motor three is arranged on the top of the bottom plate 2; finally, through the top of the movable wheel 625, through the wire bundle frame 612 and the winding drum 611, the motor three is started, the winding drum 611 rotates, and the wire is wound on the surface of the winding drum 611, and at the same time the telescopic rod 614 is started, and the wire bundle frame 612 moves back and forth to prevent the wire from being wound on the same position of the winding drum 611;
[0062] The movable part 62 includes a limiting rod 621, a spring 622 is fixedly connected to the inside of the vertical plate 1, a movable seat 623 is fixedly installed on the top of the limiting rod 621, a cross bar 624 is fixedly installed on one side of the movable seat 623, and a movable wheel 625 is movably installed in the middle of the cross bar 624. The limiting rod 621 is arranged inside the vertical plate 1, the spring 622 and the limiting rod 621 are nested, one end of the spring 622 is fixedly connected to the bottom of the movable seat 623, and the movable wheel 625 is arranged on the right side of the wire bundle frame 612 and the left side of the frame 511; if the tension of the wire is large during the winding process, the movable wheel 625 drives the cross bar 624, the movable seat 623 and the limiting rod 624 to descend while rotating, the spring 622 contracts, and the wire is buffered.
[0063] When in use, the following steps are included:
[0064] S1, placing the heated wire on the top of the support roller 313, starting the motor 1 321, the rotating shaft 323, the gear 1 324 and the driving roller 1 322 rotate counterclockwise, the gear 2 325 and the transmission roller 1 325 rotate clockwise, and when the wire passes between the driving roller 1 322 and the transmission roller 1 325, the wire is preliminarily extruded;
[0065] S2, after one end of the wire is initially formed, it passes through the top of the movable roller 412, and passes between the active roller 413 and the transmission roller 422. The active roller 413 and the transmission roller 422 rotate under the action of the motor 414 to further extrude the wire. Then, one end of the wire is wound around the guide roller 424, passes through the through hole opened inside the module 512, and is wound around the transmission wheel 513. Finally, it passes through the top of the movable wheel 625, passes through the wire bundle frame 612, and is wound around the winding drum 611.
[0066] S3, start motor three, the winding drum 611 rotates, the wire is wound on the surface of the winding drum 611, and the telescopic rod 614 is started, and the wire frame 612 moves back and forth to prevent the wire from being wound on the same position of the winding drum 611. If the tension of the wire is large during the winding process, the movable wheel 625 drops and the spring 622 is used to ease the tension of the wire. At the same time, during the winding process of the wire, the pump body 525 is started to spray the coolant in the box body 524 through the bend pipe 523 and the nozzle 522 to cool and flush the inside of the frame 511. The sprayed coolant falls into the collection tank 526, and finally enters the inside of the box body 524 under the action of the filter screen 527, and the coolant is recycled.
[0067] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0068] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A copper alloy wire horizontal forming device, characterized in that: The invention comprises: a vertical plate (1), a bottom plate (2) being fixedly mounted on the bottom of the vertical plate (1); A material guiding component (3), wherein the material guiding component (3) is arranged on the top of the bottom plate (2); Wherein, the material guiding component (3) comprises a supporting portion (31) and a material guiding portion (32); A molding component one (4), wherein the molding component one (4) is arranged on the top of the bottom plate (2); Wherein, the molding component 1 (4) includes an extrusion portion (41) and a guide portion (42); A second molding component (5), wherein the second molding component (5) is arranged on the top of the bottom plate (2); Wherein, the second molding component (5) comprises a molding part (51) and a cooling part (52); A winding assembly (6), wherein the winding assembly (6) is arranged on the top of the bottom plate (2); Wherein, the winding component (6) comprises a winding portion (61) and a movable portion (62).
2. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The supporting part (31) comprises a support plate (311), a support rod (312) is fixedly mounted in the middle of the support plate (311), a support roller (313) is rotatably mounted in the middle of the support rod (312), a wire (314) is arranged on the top of the support roller (313), the support plate (311) is fixedly mounted on the vertical plate (1), and the support rod (312) is linearly equidistantly arranged in the middle of the support plate (311).
3. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The material guiding part (32) comprises a motor 1 (321), a driving roller 1 (322) is arranged on the top of the bottom plate (2), a rotating shaft (323) is fixedly mounted on the output end of the motor 1 (321), one end of the rotating shaft (323) is fixedly mounted on a gear 1 (324), a gear 2 (325) is arranged inside the vertical plate (1), a transmission roller 1 (326) is fixedly mounted inside the gear 2 (325), the motor 1 (321) is fixedly mounted on the vertical plate (1), the driving roller 1 (322) is rotatably mounted on the other end of the rotating shaft (323), the other end of the rotating shaft (323) penetrates the vertical plate (1) and extends to the outside of the vertical plate (1), the gear 1 (324) is meshed with the gear 2 (325), and the transmission roller 1 (326) is arranged directly below the driving roller 1 (322).
4. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The squeezing part (41) comprises a long rod (411), a movable roller (412) is rotatably mounted in the middle of the long rod (411), a driving roller (413) is arranged on the top of the bottom plate (2), a motor (414) is fixedly mounted on one end of the driving roller (413), the long rod (411) is fixedly mounted on the vertical plate (1), the movable roller (412) and the transmission roller (326) are at the same horizontal height, a gear (3) is fixedly mounted on one end of the driving roller (413), and the gear (3) is arranged on the right side of the motor (414) and on the left side of the driving roller (413).
5. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The guide portion (42) includes a gear four (421), a transmission roller two (422) is fixedly installed inside the gear four (421), a long rod two (423) is fixedly installed on the top of the vertical plate (1), a guide roller (424) is rotatably installed in the middle of the long rod two (423), the gear four (421) is meshed with the gear three, the transmission roller two (422) is arranged directly below the active roller two (413), and the transmission roller two (422) is at the same level as the movable roller (413) and the guide roller (424).
6. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The molding part (51) comprises a frame (511), the interior of the frame (511) is linearly and equidistantly provided with modules (512), the top of the bottom plate (2) is provided with a transmission wheel (513), the interior of the transmission wheel (513) is movably provided with a side rod (514), the frame (511) is fixedly installed with the vertical plate (1), the frame (511) is arranged below the guide roller (424), the frame (511) and the module (512) are clamped and installed, a through hole is provided inside the module (512), the side rod (514) is fixedly installed with the vertical plate (1), and the side rod (514) and the transmission wheel (513) are linearly and equidistantly arranged at one end of the vertical plate (1) close to the bottom.
7. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The cooling part (52) comprises a frame (521), a nozzle (522) is fixedly installed at a linear equidistant manner on the bottom of the frame (521), a bend pipe (523) is fixedly installed on the right side of the vertical plate (1), a box (524) is arranged at the bottom of the vertical plate (1), one end of the bend pipe (523) is fixedly connected to a pump body (525), a collecting tank (526) is fixedly installed at the bottom of the vertical plate (1), and a filter screen (526) is fixedly installed at the bottom of the vertical plate (1). 27), the frame (521) is fixedly installed with the vertical plate (1), the frame (521) is arranged at the top of the transmission wheel (513) and the bottom of the guide roller (424), the nozzle (522) is connected with the inside of the curved pipe (523), one end of the curved pipe (523) passes through the box (524) and extends to the inside of the box (524), the pump body (525) is arranged inside the box (524), and the collecting tank (526) is connected with the inside of the box (524).
8. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The winding part (61) includes a winding drum (611), a wire bundle frame (612) is arranged on the top of the base plate (2), a column (613) is movably installed inside the winding drum (611), a telescopic rod (614) is fixedly installed inside the vertical plate (1), the winding drum (611) is arranged on the top of the base plate (2), the wire bundle frame (612) and the telescopic end of the telescopic rod (614) are fixedly installed, a motor three is fixedly installed on one end of the column (613), the motor three is fixedly installed on the vertical plate (1), and the motor three is arranged on the top of the base plate (2).
9. The copper alloy wire horizontal forming equipment according to claim 1, characterized in that: The movable part (62) comprises a limiting rod (621), a spring (622) is fixedly connected inside the vertical plate (1), a movable seat (623) is fixedly installed on the top of the limiting rod (621), a cross bar (624) is fixedly installed on one side of the movable seat (623), and a movable wheel (625) is movably installed in the middle of the cross bar (624), the limiting rod (621) is arranged inside the vertical plate (1), the spring (622) and the limiting rod (621) are nested, one end of the spring (622) is fixedly connected to the bottom of the movable seat (623), and the movable wheel (625) is arranged on the right side of the wire harness frame (612) and the left side of the frame (511).
10. A forming method of a copper alloy wire horizontal forming device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, placing the heated wire material on top of the support roller (313), starting the motor 1 (321), rotating the shaft (323), the gear 1 (324) and the driving roller 1 (322) counterclockwise, and rotating the gear 2 (325) and the transmission roller 1 (325) clockwise, and performing preliminary extrusion molding on the wire material when the wire material passes between the driving roller 1 (322) and the transmission roller 1 (325); S2, after one end of the wire is initially formed, it passes through the top of the movable roller (412), and passes between the active roller 2 (413) and the transmission roller 2 (422). The active roller 2 (413) and the transmission roller 2 (422) rotate under the action of the motor 2 (414), and the wire is further extruded and formed. Then, one end of the wire is wound around the guide roller 424, passes through the through hole opened inside the module 512, and is wound around the transmission wheel (513). Finally, it passes through the top of the movable wheel (625), passes through the wire bundle frame (612), and is wound around the winding drum (611); S3, start the third motor, the winding drum (611) rotates, the wire is wound on the surface of the winding drum (611), and the telescopic rod (614) is started, and the wire bundle frame (612) moves back and forth to prevent the wire from being wound on the same position of the winding drum (611). If the tension of the wire is large during the winding process, the movable wheel 625 descends and the spring (622) contracts to ease the tension of the wire. At the same time, during the winding process of the wire, the pump body (525) is started to spray the coolant in the box body 524 through the curved pipe (523) and the nozzle (522) to cool and flush the inside of the frame (511). The sprayed coolant falls into the inside of the collecting tank (526), and finally enters the inside of the box body (524) under the action of the filter screen (527), and the coolant is circulated.