Bus bar bidirectional cutting module

By designing a bus bar bidirectional cutting module, using a bidirectional pulling device to combine the material fixing device and the cutting device, two cuttings are completed in one reciprocating motion, solving the problem of low cutting efficiency of bus bars in the prior art, and significantly improving the cutting efficiency.

CN119609227APending Publication Date: 2025-03-14SUZHOU SECOTE PRECISION ELECTRONICS CO LTD
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Patent Information

Application Number
CN202411899655.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing bus bar cutting module can only pull and cut bus bars from one direction, and the efficiency is low.

Method used

A bus bar bidirectional cutting module is designed, including a base, a material fixing device, a cutting device, a transit positioning plate and a bidirectional pulling device. Through a bidirectional pulling device, two sets of material fixing devices and cutting devices are combined with two sets of material fixing devices and cutting devices, the two-way pulling and cutting steps are completed during a round-trip motion.

Benefits of technology

Through the design of the bidirectional pulling device, two cuttings are completed in one reciprocating motion, which significantly improves the cutting efficiency of the bus bar.

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Abstract

The invention relates to the field of solar cell stitch welding machines, in particular to a bus bar bidirectional cutting module which comprises a base, and a material fixing device, a cutting device, a transfer positioning plate, the other cutting device and the other material fixing device which are mounted on the base and sequentially arranged in the length direction of the base. A two-way material pulling device for pulling materials in the length direction of the two-way material pulling device is arranged beside the transfer positioning plate and used for pulling the bus bars back and forth between the two material fixing devices and the two cutting devices. The material fixing device is used for clamping the bus bar when the bus bar is pulled to a preset length, so that the bus bar is straightened under the pulling action of the bidirectional material pulling device, and the cutting device is used for cutting off the straightened bus bar. According to the embodiment of the invention, the two-way material pulling device is matched with the two groups of material fixing devices and the cutting device, and two material pulling and cutting steps are completed in one back-and-forth movement process, so that the cutting efficiency of the bus bar is improved exponentially.
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Description

Technical Field

[0001] The invention relates to the field of solar cell stack welding machines, and in particular to a busbar bidirectional cutting module. Background Art

[0002] In the process of producing solar cells by a stack welding machine, it is necessary to perform the steps of straightening, cutting, punching and bending the wound busbars, wherein the step of cutting the busbars involves a busbar cutting module.

[0003] The conventional busbar cutting module (such as CN210754431U) includes a clamping-type pulling device driven by a servo motor and a screw-nut mechanism, and a slitting device composed of a base plate and a cutter. The straight busbar is cut when it passes between the base plate and the cutter.

[0004] The existing busbar cutting module can only pull and cut the busbar from one direction, which is inefficient. Summary of the invention

[0005] The object of the present invention is to provide a busbar bidirectional cutting module to solve the problem that the existing busbar cutting module can only pull and cut the busbar from one direction.

[0006] In order to solve the above technical problems, the present invention specifically provides the following technical solutions: A busbar bidirectional cutting module, comprising: a base, and a material setting device, a cutting device, a transfer positioning plate, another cutting device and another material setting device, which are installed on the base and arranged in sequence along the length direction of the base; the transfer positioning plate is arranged in the central area of ​​the base, located between two busbar unwinding modules, and the transfer positioning plate has a narrow and long rectangular top wall, and the length direction is parallel to the horizontal X-axis direction, which is used to support and position the cut busbar; a material pulling device along the X-axis direction is arranged on the side of the transfer positioning plate A two-way pulling device, the end of the busbar released by the busbar unwinding module passes through a material fixing device and a cutting device in sequence and is preset in the working position of the two-way pulling device. The two-way pulling device is used to pull the busbar back and forth between the two material fixing devices and the two cutting devices. The material fixing device is used to clamp the busbar when the busbar is pulled to a predetermined length so that the busbar is straightened under the pulling action of the two-way pulling device. The cutting device is used to cut the straightened busbar, and the cut busbar is placed on the transfer positioning plate to wait for transportation.

[0007] Furthermore, the transfer positioning plate includes a slat and a plurality of positioning column groups installed on the slat and distributed along the X-axis direction, each of the positioning column groups includes two positioning columns arranged in pairs along the Y-axis direction, and the Y-axis direction is horizontal and perpendicular to the X-axis direction; the slat is provided with a plurality of bolt hole groups corresponding to each of the positioning columns, each of the bolt hole groups includes a row of bolt holes distributed along the C-axis direction, and the C-axis is horizontally arranged and between the X-axis and the Y-axis, and when the positioning columns are installed inside different bolt holes in the C-axis direction, the distance between two adjacent positioning columns in the Y-axis direction can be changed; the slat is provided with a groove that is recessed downward and surrounds the bolt hole group, and the groove is used to embed the bottom end of the positioning column so that the side wall of the bus bar can contact the outer peripheral surface of the positioning column without contacting the lower edge of the positioning column.

[0008] Furthermore, the bidirectional material pulling device includes a first X-axis driver, and a bidirectional clamping mechanism installed on the executive part of the first X-axis driver, the bidirectional clamping mechanism is driven by the first X-axis driver to move linearly back and forth above the transfer positioning plate, and the bidirectional clamping mechanism can clamp and release the bus bar from two directions; wherein, the bidirectional clamping mechanism includes a material pulling base plate, two material pulling clamps and a bidirectional clamping driver, the released bus bar passes between the material pulling base plate and the material pulling clamps, the material pulling base plate is fixedly connected to the executive part of the first X-axis driver, the two material pulling clamps are respectively arranged on both sides of the material pulling base plate along the X-axis direction, the bidirectional clamping driver is fixedly connected to the material pulling base plate, and the executive part of the bidirectional clamping driver is transmission-connected to the two material pulling clamps, so that the two material pulling clamps move synchronously and in opposite directions.

[0009] Furthermore, the material pulling clamp includes a driving rod, a driven rod and a clamp shaft, wherein one end of the driving rod is connected to one end of the driven rod, and the clamp shaft is arranged at the connection between the driving rod and the driven rod, and the clamp shaft is connected to the material pulling base plate so that the material pulling clamp is rotatably connected to the material pulling base plate, and the actuator of the bidirectional clamp driver is used to drive the driving rod to move, and the driven rod follows the driving rod to move, when the driving rod on one side of the material pulling base plate approaches the material pulling base plate to clamp the bus bar, the driving rod on the other side of the material pulling base plate moves away from the material pulling base plate to release the bus bar, so that the two material pulling clamps can alternately clamp and release the bus bar.

[0010] Furthermore, an elastic rubber strip is embedded in the side of the material pulling base plate facing the material pulling nozzle. When the material pulling nozzle approaches the material pulling base plate, the elastic rubber strip is clamped between the bus bar and the material pulling base plate to increase the friction between the material pulling base plate and the bus bar.

[0011] Furthermore, the material fixing device includes a material fixing base plate, a material fixing nozzle and a one-way nozzle driver, the released bus bar passes through the material fixing base plate and the material fixing nozzle, the material fixing base plate is fixedly connected to the base, the one-way nozzle driver is fixedly connected to the material fixing base plate, and the execution part of the one-way nozzle driver is transmission-connected to one of the material fixing nozzles, so that the material fixing nozzle moves to approach or move away from the material fixing base plate, thereby performing the action of clamping and releasing the bus bar.

[0012] Furthermore, the cutting device includes a second X-axis drive and a cutting knife module installed on the execution part of the second X-axis drive, and the cutting knife module is used to cut the busbar in a straightened state. The second X-axis drive is used to drive the cutting knife module close to the material fixing device on the side after the busbar is cut off, so that the broken end of the busbar is exposed in front of the cutting knife module, so as to facilitate clamping when the bidirectional pulling device is reset.

[0013] Furthermore, the cutting tool module includes a cutting base plate and a cutting tool that are relatively arranged, and a push rod driver that is connected to the cutting tool through a tool push rod, and the released bus bar passes between the cutting base plate and the cutting tool; wherein the tool push rod is rotatably connected to the cutting base plate, and the push rod driver is used to drive the tool push rod to move, thereby driving the cutting tool to approach the cutting base plate to cut off the bus bar.

[0014] Furthermore, the cutting tool is movably connected to the tool push rod, one end of the cutting tool has a blade, and the other end of the cutting tool is connected to the tool push rod via an elastic member, and the elastic member located between the tool push rod and the cutting tool always has an internal force to extend itself, so that the blade of the cutting tool always has an internal force to move in a direction close to the cutting base plate; when the blade of the cutting tool contacts the cutting base plate, the tool push rod can continue to move to apply a greater thrust to the cutting tool through the elastic member, and ultimately the force between the cutting tool and the cutting base plate is between the destruction of the blade and the cutting of the bus bar.

[0015] Furthermore, the cutting device also includes a detection switch and a bus bar bracket arranged in front of the cutting knife module along the X-axis direction, the detection switch and the bus bar bracket are both installed on the actuator of the second X-axis driver, the height of the bus bar bracket is lower than the height of the cutting base plate, the height of the detection switch is higher than the height of the cutting base plate, and the detection switch is arranged toward the bus bar bracket and is used to detect whether there is a bus bar on the bus bar bracket.

[0016] Compared with the prior art, this application has the following beneficial effects: A busbar bidirectional cutting module is provided, which completes two steps of drawing and cutting in one reciprocating motion by means of a bidirectional material drawing device in cooperation with two sets of material setting devices and cutting devices, thereby doubling the cutting efficiency of the busbar. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0018] Figure 1 A three-dimensional diagram of an embodiment of the present invention; Figure 2 It is a three-dimensional diagram of the partial structure (bidirectional material pulling device, material setting device, cutting device) of an embodiment of the present invention; Figure 3 It is a three-dimensional diagram of the local structure (transfer positioning plate, bidirectional material pulling device) of an embodiment of the present invention; Figure 4 It is a top view of the partial structure (bidirectional material pulling device, material setting device, cutting device) of an embodiment of the present invention; Figure 5 for Figure 4 Cross-sectional view in the AA direction; Figure 6 for Figure 5 A local enlarged view of point B; Figure 7 for Figure 5 A local enlarged view of point C; Figure 8 A three-dimensional diagram of a material setting device according to an embodiment of the present invention; Fig. 9 A three-dimensional diagram of another perspective of the material setting device according to an embodiment of the present invention Fig.10 A three-dimensional diagram of a cutting device according to an embodiment of the present invention; The numbers in the figure represent the following: 1-base; 11-first guide wheel; 12-second guide wheel; 13-first guide roller group; 14-second guide roller group; 2-transfer positioning plate; 21-slat; 22-positioning column group; 23-bolt hole group; 24-groove; 3-bidirectional material pulling device; 31-first X-axis driver; 32-bidirectional nozzle mechanism; 321-material pulling bottom plate; 322-material pulling nozzle; 325-driving rod; 326-driven rod; 327-nose rotating shaft; 323-bidirectional nozzle driver; 324-elastic rubber strip; 4-feeding device; 41-feeding base plate; 42-feeding nozzle; 43-feeding push rod; 43-unidirectional nozzle driver; 5-cutting device; 51-second X-axis driver; 52-cutter module; 521-cutting base plate; 522-cutting tool; 523-tool push rod; 524-push rod driver; 525-elastic member; 53-detection switch; 54-busbar bracket. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] In the process of producing solar cells by a stack welding machine, it is necessary to perform the steps of straightening, cutting, punching and bending the wound busbars. Among them, the step of cutting the busbars involves a busbar cutting module. The existing busbar cutting module can only pull and cut the busbars from one direction, which is inefficient and directly affects the production efficiency of the stack welding machine. To solve this problem, a busbar bidirectional cutting module is provided below.

[0021] refer to Figure 1 The busbar bidirectional cutting module includes a base 1, a transfer positioning plate 2, two material setting devices 4, two cutting devices 5 and a bidirectional pulling device 3 installed on the base 1.

[0022] A busbar unwinding module, a material setting device 4, a cutting device 5, a bidirectional pulling device 3, another cutting device 5, another material setting device 4 and another busbar unwinding module are sequentially arranged along the length direction of the base 1, wherein the transfer positioning plate 2 is arranged directly below the bidirectional pulling device 3, and the busbar unwinding module is not shown in the figure.

[0023] The bidirectional pulling device 3 pulls the busbar back and forth between the two material setting devices 4 and the two cutting devices 5. The busbar is straightened under the clamping and pulling action of the bidirectional pulling device 3 and the material setting device 4. The cutting device 5 cuts off the straightened busbar. The cut busbar is placed on the transfer positioning plate 2, waiting for the busbar handling module to move it away. One reciprocating action of the bidirectional pulling device 3 can cut two busbars, thereby doubling the pulling and cutting efficiency of the busbar.

[0024] Specifically, refer to Figure 1 , Figure 2 and Figure 3 .

[0025] The transfer positioning plate 2 is arranged in the central area of ​​the base 1, between the two busbar unwinding modules, and has a narrow rectangular top wall, and the length direction is parallel to the horizontal X-axis direction, and is used to support and position the cut busbars.

[0026] The bidirectional material pulling device 3 includes a first X-axis driver 31 and a bidirectional clamping mechanism 32 installed on the actuator of the first X-axis driver 31. The bidirectional clamping mechanism 32 is driven by the first X-axis driver 31 to move linearly back and forth above the transfer positioning plate 2. The bidirectional clamping mechanism 32 can clamp and release the busbar from two directions. When the bidirectional clamping mechanism 32 is located at one end of the transfer positioning plate 2, the bidirectional clamping mechanism 32 clamps a busbar from a busbar unwinding module and drives the first X-axis driver 31 to release the busbar. The device 31 pulls the busbar to the transfer positioning plate 2. At this time, the bidirectional clamping mechanism 32 is located at the other end of the transfer positioning plate 2. Then the bidirectional clamping mechanism 32 directly clamps a busbar from another busbar unwinding module, and pulls the busbar to the transfer positioning plate 2 in the opposite direction through the action of the first X-axis driver 31. Compared with the traditional busbar cutting module, the reciprocating action of the bidirectional clamping mechanism 32 can pull a busbar of twice the length, thereby greatly improving the pulling efficiency of the busbar.

[0027] The two material fixing devices 4 are symmetrically arranged at the two ends of the transfer positioning plate 2 along the X-axis direction. The rolled busbar is released toward the material fixing device 4 through the busbar unwinding module. The material fixing device 4 is used to clamp the busbar when the bidirectional pulling device 3 pulls the busbar of a predetermined length, so that the busbar stops unwinding. At this time, the two ends of the busbar are clamped by the bidirectional pulling device 3 and the material fixing device 4 respectively, and the bidirectional pulling device 3 applies a force to the busbar away from the material fixing device 4, so that the busbar between the two is straightened, so that it is easy to be cut at a fixed length.

[0028] The two cutting devices 5 are respectively arranged between each material fixing device 4 and the transfer positioning plate 2, including a second X-axis driver 51 and a cutting module 52 installed on the execution part of the second X-axis driver 51. The cutting module 52 is used to cut the busbar in a straight state. The second X-axis driver 51 is used to drive the cutting module 52 to approach the material fixing device 4 on the side after the busbar is cut off, so that the broken end of the busbar is exposed in front of the cutting module 52, so as to facilitate clamping when the two-way pulling device 3 is reset. When the broken end of the busbar is pulled to a preset position by the two-way pulling device 3 and the free end of the busbar is fixed by the material fixing device 4, the second X-axis driver 51 drives the cutting module 52 away from the material fixing device 4 on the side, and then cuts the busbar.

[0029] In addition, reference Figure 8 and Fig. 9 A first guide wheel 11, a second guide wheel 12, a first guide roller group 13 and a second guide roller group 14 are sequentially arranged between the busbar unwinding module and the fixing device 4. The axes of the first guide wheel 11 and the second guide wheel 12 are arranged along the Y-axis direction, the Y-axis direction is horizontal and perpendicular to the X-axis direction, the first guide roller group 13 includes two guide rollers whose axes are arranged along the Y-axis direction and arranged side by side along the Z-axis direction, the second guide roller group 14 includes two guide rollers whose axes are arranged along the Z-axis direction and arranged side by side along the Y-axis direction, and the Z-axis direction is vertical.

[0030] The rolled busbar starts from the busbar unwinding module, is guided by the first guide wheel 11, the second guide wheel 12, the first guide roller group 13 and the second guide roller group 14 in sequence, and enters the material setting device 4.

[0031] For the specific structure of the transfer positioning plate 2, please refer to Figure 3 As shown in the enlarged partial view, the transfer positioning plate 2 includes a slat 21 and a plurality of positioning column groups 22 installed on the slat 21 and distributed along the X-axis direction. Each positioning column group 22 includes two positioning columns arranged in pairs along the Y-axis direction. The cut bus bar is placed on the slat 21, and the two sides of the bus bar respectively abut against the outer circumferential surfaces of the two positioning columns to achieve the positioning of the bus bar.

[0032] In addition, the distance between the two positioning columns can be adjusted. In the present embodiment, the positioning columns are bolts, and a plurality of bolt hole groups 23 corresponding to each positioning column are provided on the slat 21. Each bolt hole group 23 includes a row of bolt holes distributed along the C-axis direction. The C-axis is horizontally arranged and between the X-axis and the Y-axis. By installing the positioning columns inside different bolt holes in the C-axis direction, the distance between two adjacent positioning columns in the Y-axis direction can be changed, thereby adapting to bus bars of different widths.

[0033] In addition, a groove 24 is provided on the slat 21, which is recessed downward and surrounds the bolt hole group 23. The groove 24 is used to embed the bottom end of the positioning column so that the side wall of the busbar can contact the outer peripheral surface of the positioning column without contacting the lower edge of the positioning column, thereby avoiding burrs on the lower edge of the positioning column affecting the positioning of the busbar, or avoiding the verticality of the positioning column affecting the positioning of the busbar.

[0034] For the specific structure of the bidirectional clamping nozzle mechanism 32, refer to Figure 3 , Figure 4 and Figure 5 The bidirectional nozzle mechanism 32 includes a material pulling base plate 321, two material pulling nozzles 322 and a bidirectional nozzle driver 323. The material pulling base plate 321 is fixedly connected to the execution part of the first X-axis driver 31. The two material pulling nozzles 322 are respectively arranged on both sides of the material pulling base plate 321 along the X-axis direction. The bidirectional nozzle driver 323 is fixedly connected to the material pulling base plate 321. The execution part of the bidirectional nozzle driver 323 is transmission-connected to the two material pulling nozzles 322, so that the two material pulling nozzles 322 move synchronously and in opposite directions.

[0035] Specifically, refer to Figure 5 The material drawing clamp 322 includes a relatively long driving rod 325, a relatively short driven rod 326 and a clamp rotating shaft 327, wherein one end of the driving rod 325 is connected to one end of the driven rod 326 and the two are relatively perpendicular, the clamp rotating shaft 327 is arranged at the connection between the driving rod 325 and the driven rod 326, the clamp rotating shaft 327 is connected to the material drawing bottom plate 321 so that the material drawing clamp 322 is rotatably connected to the material drawing bottom plate 321, and the bidirectional clamp driver 323 adopts an actuator arranged along the X-axis direction. The bidirectional clamp driver 32 The actuator of 3 is connected to the driving rod 325 through a slide groove arranged along the Z-axis direction, so that the linear motion of the actuator of the bidirectional clamping nozzle driver 323 along the X-axis direction can be converted into the rotational motion of the driving rod 325 around the X-axis, and the driven rod 326 rotates following the driving rod 325. When the driving rod 325 on one side of the pulling base plate 321 approaches the pulling base plate 321 to clamp the bus bar, the driving rod 325 on the other side of the pulling base plate 321 moves away from the pulling base plate 321 to release the bus bar, so that the two pulling nozzles 322 can alternately clamp and release the bus bar.

[0036] Furthermore, in order to improve the friction between the material pulling nozzle 322, the material pulling bottom plate 321 and the bus bar, Figure 6An elastic rubber strip 324 is embedded on the side of the material pulling base plate 321 facing the material pulling nozzle 322. When the material pulling nozzle 322 approaches the material pulling base plate 321, the bus bar presses the elastic rubber strip 324 under the extrusion of the material pulling nozzle 322. The elastic rubber strip 324 is clamped between the bus bar and the material pulling base plate 321. At this time, there is a large friction between the elastic rubber strip 324 and the bus bar, thereby increasing the friction between the material pulling base plate 321 and the bus bar.

[0037] For the specific structure of the metering device 4, refer to Figure 5 , Figure 8 , Fig. 9 The material fixing device 4 includes a material fixing base plate 41, a material fixing nozzle 42 and a one-way nozzle driver 43. The material fixing base plate 41 is fixedly connected to the base 1, and the one-way nozzle driver 43 is fixedly connected to the material fixing base plate 41. The execution part of the one-way nozzle driver 43 is connected to the material fixing nozzle 42 so that the material fixing nozzle 42 rotates to approach or move away from the material fixing base plate 41, thereby performing the action of clamping and releasing the bus bar.

[0038] Specifically, the structure of the material fixing device 4 is roughly the same as that of the bidirectional clamping nozzle mechanism 32. The material fixing nozzle 42 also includes a driving rod 325, a driven rod 326 and a clamping nozzle shaft 327, and the positions and connection relationships of the three are consistent. Under the action of the unidirectional clamping nozzle driver 43, the material fixing nozzle 42 approaches or moves away from the material fixing base plate 41, thereby clamping or releasing the bus bar.

[0039] For the specific structure of the cutter module 52, refer to Figure 5 , Figure 7 , Fig.10 The cutting tool module 52 includes a cutting base plate 521 , a cutting tool 522 , and a push rod driver 524 connected to the cutting tool 522 via a tool push rod 523 .

[0040] Among them, the tool push rod 523 can be rotatably connected to the cutting base plate 521, the push rod driver 524 adopts a cylinder, and the tool push rod 523 is connected to the actuator of the push rod driver 524 through a vertical slide groove, so that the linear motion of the actuator of the push rod driver 524 can be converted into the rotational motion of the tool push rod 523, and then the tool push rod 523 drives the cutting tool 522 to approach the cutting base plate 521, so that the cutting tool 522 cuts off the bus bar located on the cutting base plate 521.

[0041] Among them, the cutting tool 522 can be connected to the tool push rod 523 by rotational motion or linear motion. One end of the cutting tool 522 has a blade, and the other end of the cutting tool 522 is connected to the tool push rod 523 through an elastic member 525. The elastic member 525 is preferably a spring. The tool push rod 523 and the cutting tool 522 are provided with grooves for constraining the position of the spring. The elastic member 525 located between the tool push rod 523 and the cutting tool 522 always has an internal force to extend itself, so that the blade of the cutting tool 522 always has an internal force to move in a direction away from the tool push rod 523 (close to the cutting base plate 521).

[0042] When the blade of the cutting tool 522 contacts the cutting base plate 521, the tool push rod 523 can continue to move to apply a greater thrust to the cutting tool 522 through the elastic member 525, ultimately making the force between the cutting tool 522 and the cutting base plate 521 between the blade being destroyed and the bus bar being cut off, thereby effectively cutting off the bus bar while protecting the blade from damage.

[0043] Furthermore, the cutting device 5 also includes a detection switch 53 and a bus bar bracket 54 arranged in front of the cutting knife module 52 along the X-axis direction. The detection switch 53 and the bus bar bracket 54 are both installed on the execution part of the second X-axis driver 51. The height of the bus bar bracket 54 is lower than the height of the cutting base plate 521, the height of the detection switch 53 is higher than the height of the cutting base plate 521, and the detection switch 53 is arranged toward the bus bar bracket 54.

[0044] After the busbar is cut by the cutting tool 522, as the second X-axis driver 51 drives the cutting tool module 52 to retreat, the broken end of the busbar moves to the busbar bracket 54. At this time, the busbar bracket 54 supports the bottom wall of the busbar to prevent the broken end of the busbar from sagging, and assists the pulling clamp 322 to clamp the broken end of the busbar.

[0045] The detection switch 53 is preferably a metal proximity switch, which is used to detect whether there is a bus bar on the bus bar bracket 54. When the detection switch 53 detects the bus bar, the second X-axis driver 51 stops moving. At this time, the broken end of the bus bar is exactly located at the working position of the material pulling clamp 322.

[0046] In summary, combined with Figures 1 to 10The busbar bidirectional cutting module moves the bidirectional clamping mechanism 32 through the first X-axis driver 31, and clamps a broken end of a busbar from a busbar bracket 54 in front of a cutting module 52 at one end of the slat 21, and then pulls the busbar to a predetermined length. After the busbar is clamped and tightened by the fixing device 4, the cutting device 5 cuts the busbar, and the bidirectional clamping mechanism 32 releases the busbar so that the busbar stays at the specified position on the slat 21. At this time, the bidirectional clamping mechanism 32 is at the other end of the slat 21. While the first X-axis driver 31 drives the bidirectional clamping mechanism 32 to return, the bidirectional clamping mechanism 32 can cooperate with another fixing device 4 and another cutting device 5 to complete the fixed-length cutting of another busbar, thereby exponentially improving the cutting efficiency of the busbar.

[0047] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A busbar bidirectional cutting module, characterized in that: include: It comprises a base (1), and a material setting device (4), a cutting device (5), a transfer positioning plate (2), another cutting device (5) and another material setting device (4) which are mounted on the base (1) and arranged in sequence along the length direction of the base (1); The transfer positioning plate (2) is arranged in the central area of ​​the base (1), located between the two busbar unwinding modules, and the transfer positioning plate (2) has a narrow and long rectangular top wall, and the length direction is parallel to the horizontal X-axis direction, and is used to support and position the cut busbars; A bidirectional material pulling device (3) for pulling material along the X-axis direction is arranged on the side of the transfer positioning plate (2). The end of the busbar released by the busbar unwinding module passes through a material setting device (4) and a cutting device (5) in sequence and is preset in the working position of the bidirectional material pulling device (3). The bidirectional material pulling device (3) is used to pull the busbar back and forth between the two material setting devices (4) and the two cutting devices (5). The material setting device (4) is used to clamp the busbar when the busbar is pulled to a predetermined length so that the busbar is straightened under the pulling action of the bidirectional material pulling device (3). The cutting device (5) is used to cut the straightened busbar, and the cut busbar is placed on the transfer positioning plate (2) to wait for transportation.

2. A busbar bidirectional cutting module according to claim 1, characterized in that: The transfer positioning plate (2) comprises a slat (21), and a plurality of positioning column groups (22) mounted on the slat (21) and distributed along the X-axis direction, each of the positioning column groups (22) comprising two positioning columns arranged in a pair along the Y-axis direction, the Y-axis direction being horizontal and perpendicular to the X-axis direction; The slat (21) is provided with a plurality of bolt hole groups (23) corresponding to each of the positioning columns, each of the bolt hole groups (23) comprising a row of bolt holes distributed along a C-axis direction, the C-axis being arranged horizontally and between the X-axis and the Y-axis, and when the positioning columns are installed inside different bolt holes in the C-axis direction, the distance between two adjacent positioning columns in the Y-axis direction can be changed; The plate strip (21) is provided with a groove (24) which is recessed downward and surrounds the bolt hole group (23); the groove (24) is used to embed the bottom end of the positioning column so that the side wall of the bus bar can contact the outer peripheral surface of the positioning column without contacting the lower edge of the positioning column.

3. The busbar bidirectional cutting module according to claim 1, characterized in that: The bidirectional material pulling device (3) comprises a first X-axis driver (31) and a bidirectional clamping nozzle mechanism (32) mounted on an actuator of the first X-axis driver (31), wherein the bidirectional clamping nozzle mechanism (32) is driven by the first X-axis driver (31) to move linearly back and forth above the transfer positioning plate (2), and the bidirectional clamping nozzle mechanism (32) is capable of clamping and releasing the busbar from two directions; The bidirectional nozzle mechanism (32) comprises a material pulling base plate (321), two material pulling nozzles (322) and a bidirectional nozzle driver (323); the released bus bar passes between the material pulling base plate (321) and the material pulling nozzles (322); the material pulling base plate (321) is fixedly connected to the execution part of the first X-axis driver (31); the two material pulling nozzles (322) are respectively arranged on both sides of the material pulling base plate (321) along the X-axis direction; the bidirectional nozzle driver (323) is fixedly connected to the material pulling base plate (321); the execution part of the bidirectional nozzle driver (323) is transmission-connected to the two material pulling nozzles (322), so that the two material pulling nozzles (322) move synchronously and in opposite directions.

4. A busbar bidirectional cutting module according to claim 3, characterized in that: The material drawing clamp (322) comprises a driving rod (325), a driven rod (326) and a clamp rotating shaft (327), wherein one end of the driving rod (325) is connected to one end of the driven rod (326), the clamp rotating shaft (327) is arranged at the connection between the driving rod (325) and the driven rod (326), the clamp rotating shaft (327) is connected to the material drawing bottom plate (321) so that the material drawing clamp (322) is rotatably connected to the material drawing bottom plate (321), and the double The execution part of the nozzle driver (323) is used to drive the driving rod (325) to move, and the driven rod (326) follows the driving rod (325) to move. When the driving rod (325) on one side of the material pulling base plate (321) approaches the material pulling base plate (321) to clamp the bus bar, the driving rod (325) on the other side of the material pulling base plate (321) moves away from the material pulling base plate (321) to release the bus bar, so that the two material pulling nozzles (322) can alternately clamp and release the bus bar.

5. A busbar bidirectional cutting module according to claim 4, characterized in that: An elastic rubber strip (324) is embedded in the side of the material pulling bottom plate (321) facing the material pulling nozzle (322); when the material pulling nozzle (322) approaches the material pulling bottom plate (321), the elastic rubber strip (324) is clamped between the bus bar and the material pulling bottom plate (321) to increase the friction between the material pulling bottom plate (321) and the bus bar.

6. The busbar bidirectional cutting module according to claim 1, characterized in that: The material setting device (4) comprises a material setting base plate (41), a material setting nozzle (42) and a one-way nozzle driver (43); the released busbar passes between the material setting base plate (41) and the material setting nozzle (42); the material setting base plate (41) is fixedly connected to the base (1); the one-way nozzle driver (43) is fixedly connected to the material setting base plate (41); an actuator of the one-way nozzle driver (43) is connected to the material setting nozzle (42) in a transmission manner, so that the material setting nozzle (42) moves to approach or move away from the material setting base plate (41), thereby performing the action of clamping and releasing the busbar.

7. The busbar bidirectional cutting module according to claim 1, characterized in that: The cutting device (5) comprises a second X-axis driver (51) and a cutting module (52) mounted on an execution part of the second X-axis driver (51), wherein the cutting module (52) is used to cut the busbar in a straightened state, and the second X-axis driver (51) is used to drive the cutting module (52) to approach the material setting device (4) on the side after the busbar is cut, so that the broken end of the busbar is exposed in front of the cutting module (52), so as to facilitate clamping when the bidirectional pulling device (3) is reset.

8. The busbar bidirectional cutting module according to claim 7, characterized in that: The cutting knife module (52) comprises a cutting base plate (521) and a cutting knife (522) which are arranged opposite to each other, and a push rod driver (524) which is connected to the cutting knife (522) via a tool push rod (523); the released bus bar passes between the cutting base plate (521) and the cutting knife (522); The tool push rod (523) is rotatably connected to the cutting base plate (521), and the push rod driver (524) is used to drive the tool push rod (523) to move, thereby driving the cutting tool (522) to approach the cutting base plate (521) to cut off the bus bar.

9. The busbar bidirectional cutting module according to claim 8, characterized in that: The cutting tool (522) is movably connected to the tool push rod (523); one end of the cutting tool (522) has a blade; the other end of the cutting tool (522) is connected to the tool push rod (523) via an elastic member (525); the elastic member (525) located between the tool push rod (523) and the cutting tool (522) always has an internal force to extend itself, so that the blade of the cutting tool (522) always has an internal force to move in a direction close to the cutting base plate (521); When the blade of the cutting tool (522) contacts the cutting base plate (521), the tool push rod (523) can continue to move to apply a greater thrust to the cutting tool (522) through the elastic member (525), ultimately causing the force between the cutting tool (522) and the cutting base plate (521) to be between the blade being destroyed and the bus bar being cut off.

10. The busbar bidirectional cutting module according to claim 8, characterized in that: The cutting device (5) further comprises a detection switch (53) and a bus bar bracket (54) arranged in front of the cutting die set (52) along the X-axis direction, wherein the detection switch (53) and the bus bar bracket (54) are both mounted on the execution part of the second X-axis driver (51), the height of the bus bar bracket (54) is lower than the height of the cutting base plate (521), the height of the detection switch (53) is higher than the height of the cutting base plate (521), and the detection switch (53) is arranged toward the bus bar bracket (54) and is used to detect whether there is a bus bar on the bus bar bracket (54).

Citation Information

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