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268results about "Shearing control devices" patented technology

Differential thickness plate size-determined shearing manufacture method

The invention belongs to the technical field of rolling; a target differential thickness plate is obtained by highly-accurate size-determined shearing of rolled stripe materials with thickness changed regularly. A method includes determining primary differential thickness plate shearing parameters; uncoiling the stripe materials with thickness changed regularly through an uncoiling machine, allowing the head of the stripe material to penetrate equipment, allowing clamping and conveying rollers to press the stripe materials sequentially, allowing the uncoiling machine to provide micro tension, allowing a hydraulic shear to shear the head of the stripe materials, and completing the stripe penetration; starting automatic shear control, allowing a control system to recognize the shape and size of the stripe materials with thickness changed regularly automatically, determining the shearing scheme according to the size of the target differential thickness plate, tracking the stripe material conveying length accurately, and completing shearing; allowing the shore differential thickness plate to convey to downstream procedures through a conveying belt after shearing for detection, sorting and packaging. A device comprises the uncoiling machine, clamping and conveying rollers before correction, a correction machine, a shear stripe material buffering pit, clamping rollers of front of a thickness measurement instrument, the thickness measurement instrument, the clamping and conveying rollers before shearing and the hydraulic shear. The clamping and conveying rollers and the uncoiling machine are provided with high-speed pulse encoders; the codes of the high-speed pulse encoders enter the computer control system with signals of the thickness measurement instrument.
Owner:苏州东宝海星金属材料科技有限公司

Method for controlling shearing length of multi-length flying shear

The invention discloses a method for controlling shearing length of a multi-length flying shear, which comprises the following steps: (1) after a rolled piece passes by a heating furnace delivery table, the weight Gn of the rolled piece is obtained; (2) a T400 controller records time Tw of the rolled piece passing through the head part and the tail part of the multi-length flying shear, and records time Tn of the whole rolled piece passing through the multi-length flying shear, so that the rolled piece length is computed through the formula: Ln=Tn*Lw/Tw; (3) after next rolled piece passes through the heating furnace delivery table, the weight Gm of the rolled piece is obtained, so that the length of the rolled piece is calculated through the formula: Lm=Gn*Ln/Gm; (4) the number of shearing times of the multi-length flying shear can be calculated through the formula: Lm tail=Lm-Sigma Lc, wherein when the Lm tail is zero or a negative value, x-1 is the number of shearing times; (5) the final specified length sheared by the multi-length flying shear can be calculated through the formula: Lz=Lm/x-1, and the rolled piece is sheared after the specified length is updated. In addition, the invention further discloses a device for controlling the shearing length of the multi-length flying shear. The method has the function of eliminating 'short tail' and avoiding steel heaping, the cold bed mounting fault is reduced, the production pace is guaranteed, and the potential safety hazard is reduced.
Owner:江苏联峰实业有限公司

Cracking connecting-rod initial stress trough two-way processing device

The present invention discloses a dual-way machining device of the cracking connecting rod initial stress slot. One of the proposals of the present invention is that a left and a right supporting rods which are respectively provided with at least one idler pulley and pass in from one end of inner hole of the work piece and extend out from the other end; a machining thread passes from the idler pulley arranged on the left slide block to the idler pulleys arranged on the left and right supporting rods where the thread turns 180 degree and reachs the idle pulley arranged on the right slide block, conducted by the pulleys the machining thread forms two sections of working parts, i.e. a left section and a right section axially paralleling with the surface shaft of the inner hole, namely, the machining thread section between the idler pulleys and the machining thread section between the idler pulleys; the slide block are separate from each other, while the two working sections of the machining thread are also separated and close to the surface of the inner hole of the work piece; the worktable is provided with a positioning pin, and the work piece is fixed on the positioning pin by the inner hole of the work piece. Adopting a dual-way cutting device, the present invention can synchronously cut the two cracking stress slots at the symmetric positions of the surface of the inner hole, shortening the machining time; moreover, the present invention has low cost and low maintenance fare.
Owner:GUANGDONG UNIV OF TECH

Device and method for adjusting gap of shear of disc shearing machine

The invention discloses a device for adjusting a gap of a shear of a disc shearing machine, which comprises an upper shear shank with an upper shear shaft and a lower shear shank with a lower shear shaft, wherein a transmission gear I is mounted on the upper shear shaft, a transmission gear II is mounted on the lower shear shaft, the transmission gear I is meshed with the transmission gear II, the upper shear shank and the lower shear shank are connected through a first positioning pull rod and a second positioning pull rod, two adjusting devices I are mounted on the two positioning pull rod, and the adjusting devices II are mounted on the upper shear shank. The invention further discloses a method for adjusting the gap of the shear of the disc shearing machine, which comprises the steps of moving the upper shear shank along the first positioning pull rod and the second positioning pull rod for adjusting the lateral gap between an upper shear and a lower shear and/or rotating the upper shear shank around the first positioning pull rod for adjusting the overlap of the upper shear and the lower shear. The structure of the adjusting device is simple, and the operation of the adjusting method is convenient and flexible, thereby being applicable to requirements of plates with different thicknesses, realizing high shearing precision and having no need of using special tools or detaching parts.
Owner:NORTH CHINA UNIVERSITY OF TECHNOLOGY

On-line servo cutting-to-length device for large-diameter PC steel bars

InactiveCN103801756AAddressed issue where length values ​​were affected by control system response delaysImprove cutting accuracyStock shearing machinesShearing control devicesVehicle frameSteel bar
Provided is an on-line servo cutting-to-length device for large-diameter PC steel bars. According to the on-line servo cutting-to-length device for the large-diameter PC steel bars, two rows of guide wheels of a trolley frame are arranged between upper cylindrical guide rails and lower cylindrical guide rails, the front end of the trolley frame is connected with a servo air cylinder, a shearing mechanism is arranged in the middle of the trolley frame, one end of a tie bar is connected with the rear end of a square knife platform, and penetrates through a locating part of a fixed length baffle, the other end of the tie bar is located by a clamping part arranged on wide guide rails, a vertical plate in the middle of a T-shaped connecting plate of the fixed length baffle is arranged in a gap between the two wide guide rails, a touch panel is arranged on the portion, in front of the fixed length baffle, of the tie bar, a photoelectric switch is arranged on the portion, in front of the fixed length baffle, of one wide guide rail, an upper horizontal rod corresponding to the gap between the two wide guide rails is connected with the upper end of two identical crank arms through a horizontal revolute pair, the lower ends of the two crank arms are connected with a lower horizontal rod, and the two ends of the lower horizontal rod are arranged in bearing blocks of two material bearing frames respectively. According to the on-line servo cutting-to-length device for the large-diameter PC steel bars, operation is easy, production efficiency is high, and the quality of cross sections of the PC steel bars and the accuracy of the fixed length of the sheared bars are effectively improved.
Owner:YANSHAN UNIV

High-precision cutting machine

The invention discloses a high-precision cutting machine, comprising a feeding device, a feeding speed detecting device, a material cutting device, a cutting device drive mechanism and a discharging device, wherein the feeding speed detecting device is used for acquiring the running speed data of a material and transmitting the running speed data to a main control system; and the main control system is used for controlling the cutting device to synchronously advance at the speed identical to the running speed of the material along a direction consistent to the advancing direction of the material while controlling the cutting device to perform cutting. In the cutting machine disclosed by the invention, an encoder is used for acquiring the running speed of the material and sending out pulse signals, a PLC (Programmable Logic Controller) is used for extracting the pulse signals of the encoder and performing accumulation operation on the pulse signals, when an accumulated value reaches a set value inside the PLC, a cutting length for the material is indicated to be reached, and the PLC sends out a cutting instruction, so that a cutting position during each cutting is accurately controlled; in addition, a cutting tool advances synchronously with the material during cutting, so that the cutting position does not change relatively, and the precision of the cutting length can reach +/-0.5mm.
Owner:ZHEJIANG XINGYU AUTO PARTS CO LTD

Automatic shearing device for cold-rolled variable-thickness plates and shearing method based on automatic shearing device

The invention discloses an automatic shearing method for variable-thickness plates by means of an automatic shearing device for the cold-rolled variable-thickness plates. The automatic shearing method comprises the following steps that a thickness tester is arranged in front of a shear, a length tester is arranged in front of the thickness tester, and a control device recognizes the profiles of strips passing through the thickness tester and judges the positions of the strips at the shear according to length tracking data and measured thickness values, and compares the profiles with set profiles of the continuously-variable-thickness plates at the same time so as to determine the action time of the shear; and meanwhile, the control device further judges whether the profiles of sheared-off plates are qualified or not, so that whether the sheared-off plates are stacked into a finished product stack or a waste stack is determined. The automatic shearing method for the variable-thickness plates has the beneficial effect that the rolls of continuously-variable-thickness incoming materials can be efficiently and accurately sheared into the continuously-variable-thickness plates which can be directly used by users.
Owner:BAOSHAN IRON & STEEL CO LTD

Automatic equal-diameter elbow roundness shaping and cutting all-in-one machine

The invention relates to an automatic equal-diameter elbow roundness shaping and cutting all-in-one machine which comprises a main body, a worktable, an upper die plate, a lower die plate and a pressing die cylinder, wherein the worktable is horizontally and fixedly provided with a cylinder in the position corresponding to a port of an equal-diameter semicircular curved furrow composed of the upper die plate and the lower die plate; the tail end of the push rod of the cylinder is fixedly provided with a steel ball string threaded by a steel wire; and the worktable is fixedly provided with a guiding cylinder in which the steel ball string slides; an elevating sawtooth disk is longitudinally arranged in the main body; the lengthwise position of the sawtooth disk corresponds to the port of the equal-diameter semicircular curved furrow composed of the upper die plate and the lower die plate of the worktable; and the worktable is provided with a cutting passage corresponding to the position of the sawtooth disk. The invention has high automation level, integrates the roundness shaping with the end processing allowance cutting, has the advantages of short consumed time for shaping and processing, high working efficiency, high working accuracy, good product quality, conforms to the requirement for product shape roundness, and is suitable for industrial mass production of horn instrument equal-diameter elbows.
Owner:TIANJIN JINBAO MUSICAL INSTR

Fixed-length cutting device for tubular part

The invention belongs to the field of machining devices of automobile parts and particularly discloses a fixed-length cutting device for a tubular part. The fixed-length cutting device for the tubularpart comprises a rack, a cutter and a long pipe conveying mechanism for conveying a long pipe. The long pipe conveying mechanism is located on one side of the rack, the cutter is arranged on the rack, and the fixed-length cutting device for the tubular part further comprises an elastic part. The rack is provided with a sliding rail, the sliding rail is in sliding connection with a sliding seat, abaffle capable of abutting against the long pipe is arranged on the sliding seat, the baffle is perpendicular to the sliding rail, an air cylinder is arranged on the sliding seat and connected with apiston rod, and the piston rod is fixedly connected with the cutter which is parallel to the baffle. One end of the elastic part is connected with the sliding seat, and the other end of the elastic part is fixedly connected with the rack. The rack is provided with a control part capable of controlling the piston rod of the air cylinder to stretch out, and the sliding seat can trigger the controlpart. The device can achieve fixed-length cutting of the tubular part and ensures that all parts have the same length.
Owner:宁波鑫神泽汽车零部件有限公司

High-speed synchronization flying shear flying punching system

The invention discloses a high-speed synchronization flying shear flying punching system. The system overcomes the defect that at present, a keel off-line punching production mode is low in efficiency and comprises a measuring mechanism, a tracking mechanism, a control mechanism, a sawing/cutting table and a punching mechanism. The measuring mechanism is arranged to measure the feeding speed and the feeding length of a keel, and the tracking mechanism is arranged to start the sawing/cutting table to begin to accelerate when the feeding length, measured by the measuring mechanism, of the keel reaches a starting position of the preset length, sends a synchronization signal to the control mechanism when the moving speed of the sawing/cutting table is the same as the feeding speed, and controls the sawing/cutting table to slow down according to a cut finish signal; the control mechanism is arranged to generate a cutting signal and send the cutting signal to the sawing/cutting table according to the synchronization signal; the sawing/cutting table is arranged to control a cutter mechanism to execute the cutting motion according to a cutting signal, and send the cutting finish signal to the tracking mechanism after the cutting motion execution is completed; and the punching mechanism punches the keel in the keel feeding process. According to the system, punching work can be directly carried out on a production line, and the production efficiency is improved.
Owner:BEIJING NEW BUILDING MATERIALS PLC

Flying shear control system and control method based on machine vision

The invention provides a flying shear control system and control method based on machine vision. The controls system comprises a controller, flying shears, a camera, a rolling mill and a rolled piece located on a roller bed of the rolling mill. The camera is arranged between the flying shears and the rolling mill, and is located above the position perpendicular to the roller bed. The controller receives information from the camera. The controller controls and triggers the motion of the flying shears. The flying shears are located within the image range of the camera. The center line between the flying shears and the roller bed is aligned to the center line of an image of the camera. The color of a shear edge center line of the flying shears is different from surrounding background colors. The industrial high-speed camera is used for accurately measuring the position of the rolled piece and triggering the flying shears to be started, and the trouble and unregularity of a method that errors in the prior art can only be compensated by repeatedly testing and correcting factors are avoided. Control precision is improved, the flying shear control system and control method can automatically adapt to steel types of any specification and any piece rolling speed, and the parameters do not need to be tested or corrected.
Owner:BEIJING BESTPOWER INTELCONTROL TECH CO LTD
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