Mining split type gangue throwing machine

Abstract

The invention discloses a mining split type waste rock throwing machine. The mining split type gangue throwing machine comprises a main machine frame, a walking mechanism, a material receiving part, a conveying part, a throwing system and a control system. According to the mining split type gangue throwing machine, equipment is designed to be of a split type structure according to the roadway filling requirement, gangue filling is divided into two stages, specifically, firstly, a large amount of gangue is lifted to the designated height through the conveying part, and then the gangue is rapidly thrown out through the characteristic that the conveying speed of the throwing system is high; meanwhile, the split type casting system can rotate and do pitching motion relative to the conveying part so as to control the casting height, the casting angle and the casting speed, so that no dead angle exists in gangue casting, and the roadway filling task can be better completed; the problems of low efficiency and poor filling effect caused by the fact that the direction of the whole machine needs to be continuously adjusted in the throwing process of the integrated gangue throwing machine are solved, and the roadway adaptability of equipment is further improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of belt conveyors, and in particular relates to a split type waste dumper for mining. Background Art

[0002] A large amount of gangue will be generated during coal mining. The stacking of gangue mountains will not only occupy a large amount of land, but also cause varying degrees of pollution to the atmosphere, water sources, and soil. Sometimes gangue mountains will spontaneously combust, causing other accidents. Gangue filling can achieve the goal of not lifting gangue to the well, reducing transportation costs, reducing ground occupation and environmental pollution; replacing coal with gangue can reduce surface subsidence, minimize damage to land and buildings, and reduce compensation costs; filling the goaf with gangue and enriching the goaf near the lane retention section can ensure the effect of filling and retaining lanes and reduce the cost of retaining lanes. This can achieve coal pillar-free mining, improve the recovery rate of coal resources, reduce the amount of tunnel excavation, and alleviate the tension of mining and excavation continuity; mature and efficient filling technology can lay a solid foundation for the mining of the later group coal threatened by water damage. Summary of the invention

[0003] The purpose of the present disclosure is to provide a split type waste dumper for mining, so as to solve at least some of the problems in the prior art.

[0004] The first aspect of the disclosed embodiment provides a split-type waste rock thrower for mining, which includes a main frame and a projectile system and a conveying part installed on the main frame; the conveying part and the projectile system are connected in sequence to form a channel for the movement of waste rock; along the moving direction of the waste rock, the conveying part gradually tilts upward; the projectile system is installed on the main frame in a manner that it can swing up and down and left and right; the conveying rate of the projectile system is greater than the conveying rate of the conveying part, thereby projecting the waste rock.

[0005] Optionally, the waste rock thrower further comprises a slewing support device and a first lifting cylinder mounted on the main frame; the ejection system is hingedly mounted on the slewing support device; one end of the first lifting cylinder is hingedly connected to the main frame; and the other end of the first lifting cylinder is hingedly connected to the ejection system.

[0006] Optionally, the ejection system includes an ejection frame and a drive motor, a drive roller, a front redirecting roller, a rear redirecting roller and a belt installed on the ejection frame; the front redirecting roller is located at the front end of the ejection frame, and the rear redirecting roller is located at the rear end of the ejection frame; the belt is arranged around the ejection frame and cooperates with the drive roller, the front redirecting roller and the rear redirecting roller by friction transmission, and the drive motor is used to drive the drive roller to rotate to drive the belt to move.

[0007] Optionally, the ejection machine frame includes a tail part and a rigid frame fixedly connected to each other; the drive motor, the drive roller and the rear redirecting roller are all installed on the tail part; the front redirecting roller is installed on the rigid frame; the tail part is also provided with a plurality of buffer rollers distributed at intervals; the rigid frame is also provided with a plurality of support rollers distributed at intervals.

[0008] Optionally, the projectile system further includes a baffle and a second lifting cylinder; the baffle is hinged to the front end of the projectile frame; one end of the second lifting cylinder is hinged to the projectile frame, and the other end of the second lifting cylinder is hinged to the baffle.

[0009] Optionally, the gangue thrower further includes a receiving portion that can be raised and lowered, the receiving portion being installed on the rear side of the main frame, the rear end of the conveying portion being hinged to the receiving portion, and the conveying portion being rotatably installed on the main frame.

[0010] Optionally, the gangue thrower further includes a third lifting cylinder; the material receiving part is rotatably mounted on the main frame, one end of the third lifting cylinder is hinged to the material receiving part, and the other end of the third lifting cylinder is hinged to the main frame.

[0011] Optionally, the conveying part includes a conveying frame and a driving member and a scraper chain assembly arranged on the conveying frame; the conveying frame is provided with a conveying trough, and the driving member drives the scraper chain assembly to drive the gangue in the conveying trough to move.

[0012] Optionally, the conveying part also includes a split sprocket shaft assembly, a tensioning cylinder and a tensioning member installed on the conveying frame; the split sprocket shaft assembly is movably arranged at the front end of the conveying trough and connected to the scraper chain assembly; the tensioning member is connected between the split sprocket shaft assembly and the tensioning cylinder; the tensioning cylinder drives the split sprocket shaft assembly to move through the tensioning member to adjust the tension of the scraper chain assembly.

[0013] Optionally, the rock thrower further includes a walking mechanism; the walking mechanism includes left and right crawler walking devices and a crawler cover, and the main frame is fixedly connected to the crawler cover.

[0014] The main technical effect achieved by the embodiment of the present disclosure is: the split-type mine waste rock thrower is designed as a split structure according to the needs of tunnel filling, and the waste rock filling is divided into two stages: first, a large amount of waste rock is lifted to a specified height by the conveying part, and then the waste rock is quickly ejected by utilizing the fast transportation speed of the ejection system. At the same time, the split ejection system can rotate and pitch relative to the conveying part to control the ejection height, ejection angle, and ejection speed, so that there is no dead angle in the ejection of waste rock, and the tunnel filling task can be better completed. The problem that the integrated waste rock thrower needs to continuously adjust the orientation of the whole machine during the ejection process, resulting in low efficiency and poor filling effect, is solved, and the equipment's adaptability to tunnels is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a split type waste dumper for mining in one embodiment of the present disclosure;

[0016] Figure 2 This is a structural schematic diagram of a main frame in an embodiment of the present disclosure;

[0017] Figure 3 This is a schematic structural diagram of a conveying unit in one embodiment of the present disclosure;

[0018] Figure 4 It is a structural schematic diagram of a projectile system in one embodiment of the present disclosure.

[0019] Explanation of the reference numerals in the accompanying drawings: 1. Main frame; 5. Ejection system; 4. Conveying part; 1.3. Slewing support device; 1.4. First lifting cylinder; 5.2. Driving roller; 5.7. Front redirecting roller; 5.8. Rear redirecting roller; 5.1. Tail of machine; 5.5. Baffle; 5.3. Rigid frame; 5.6. Second lifting cylinder; 3. Receiving part; 1.5. Third lifting cylinder; 4.4. Driving member; 4.6. Scraper chain assembly; 4.1. Conveying trough; 4.5. Split sprocket shaft assembly; 4.2. Tensioning cylinder; 4.3. Tensioning member; 2. Traveling mechanism; 6. Control system; 5.9. Buffer roller; 5.4. Support roller. DETAILED DESCRIPTION

[0020] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The modes described in the following exemplary embodiments do not represent all modes consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.

[0021] The terms used in the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. The words "first", "second" and similar words used in the present disclosure specification and claims do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, similar words such as "one" or "one" do not indicate a quantitative limitation, but indicate that there is at least one, and if only "one" is referred to, it will be separately described. "Multiple" or "several" means two or more. Unless otherwise specified, similar words such as "front", "rear", "lower" and / or "upper" are only for the convenience of explanation, and are not limited to one position or one spatial orientation. Similar words such as "include" or "comprise" mean that the elements or objects appearing in front of "include" or "comprise" cover the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Connected" or "connected" and similar words are not limited to physical or mechanical connections, and may include electrical connections, whether direct or indirect. The singular forms "a", "said" and "the" used in this disclosure and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0022] like Figure 1-4 As shown, the first aspect of the embodiment of the present disclosure provides a split type waste rock thrower for mining, which includes a main frame 1, a traveling mechanism 2, a receiving part 3, a conveying part 4, a projectile system 5 and a control system 6. The traveling mechanism 2 includes left and right crawler traveling devices and a crawler cover, and the main frame 1 is fixedly connected to the crawler cover. The design of the traveling mechanism 2 enables the waste rock thrower to move stably in a complex mine environment, thereby improving the maneuverability and operating range of the equipment. The design of the left and right crawler traveling devices and the crawler cover enables the machine to maintain good traction and stability even on uneven ground, thereby reducing the situation where operations are affected by ground conditions. The control system 6 includes a hydraulic system such as a fuel tank, a pump station, a hydraulic valve, and a remote control, a signal receiver, a central controller electronic control system, and the like.

[0023] The conveying part 4 and the ejection system 5 are connected in sequence to form a channel for the movement of gangue; along the moving direction of the gangue, the conveying part 4 gradually tilts upward; the ejection system 5 is installed on the main frame 1 in a manner that it can swing up and down and left and right; the conveying rate of the ejection system 5 is greater than the conveying rate of the conveying part 4, thereby ejecting the gangue.

[0024] The split-type gangue thrower for mining is designed as a split structure according to the needs of tunnel filling, and the gangue filling is divided into two stages: first, a large amount of gangue is lifted to a specified height by the conveying part 4, and then the gangue is quickly ejected by the fast transportation speed of the ejection system 5. At the same time, the split ejection system 5 can rotate and pitch relative to the conveying part 4 to control the ejection height, ejection angle, and ejection speed, so that the gangue is ejected without dead angles, and the tunnel filling task can be better completed. The problem that the integrated gangue thrower needs to constantly adjust the orientation of the whole machine during the ejection process, resulting in low efficiency and poor filling effect, is solved, and the equipment's adaptability to tunnels is further improved.

[0025] As an optional embodiment, the rock thrower further comprises a slewing support device 1.3 and a first lifting cylinder 1.4 mounted on the main frame 1; the ejection system 5 is hingedly mounted on the slewing support device 1.3; one end of the first lifting cylinder 1.4 is hingedly connected to the main frame 1; and the other end of the first lifting cylinder 1.4 is hingedly connected to the ejection system 5. The slewing support device 1.3 enables the ejection system 5 to rotate 360 ​​degrees relative to the main frame 1, which greatly enhances the adaptability of the machine to different working environments and allows the ejection direction to be adjusted without moving the entire machine; the setting of the first lifting cylinder 1.4 enables the ejection system 5 to perform vertical lifting movement, which allows the height of the ejection system 5 to be adjusted according to the working requirements to adapt to different ejection height requirements; the vertical support provided by the first lifting cylinder 1.4 and the horizontal rotation ability of the slewing support device 1.3 work together to improve the stability of the machine during ejection operations, reduce vibration and movement during the operation, and thus improve the reliability of the operation and the durability of the machine.

[0026] As an optional embodiment, the ejection system 5 includes an ejection frame and a driving motor, a driving roller 5.2, a front redirecting roller 5.7, a rear redirecting roller 5.8 and a belt installed on the ejection frame; the front redirecting roller 5.7 is located at the front end of the ejection frame, and the rear redirecting roller 5.8 is located at the rear end of the ejection frame; the belt is arranged around the ejection frame and cooperates with the driving roller 5.2, the front redirecting roller 5.7 and the rear redirecting roller 5.8 by friction transmission, and the driving motor is used to drive the driving roller 5.2 to rotate to drive the belt to move. The design of the ejection system 5 enables the belt to move the gangue quickly. This high-speed belt transmission system can eject a large amount of gangue to a distant place in a short time, thereby improving the working efficiency of the gangue thrower. At the same time, the friction transmission of the belt reduces energy loss and improves energy utilization efficiency.

[0027] As an optional embodiment, the ejection frame includes a tail portion 5.1 and a rigid frame 5.3 that are fixedly connected to each other; the drive motor, the drive roller 5.2 and the rear redirection roller 5.8 are all installed on the tail portion 5.1; the front redirection roller 5.7 is installed on the rigid frame 5.3; the tail portion 5.1 is also provided with a plurality of buffer rollers 5.9 distributed at intervals; the rigid frame 5.3 is also provided with a plurality of idler rollers 5.4 distributed at intervals. The design of the ejection frame enhances the stability and carrying capacity of the entire ejection system 5. The fixed connection between the tail portion 5.1 and the rigid frame 5.3 and the interval distribution of the buffer rollers 5.9 and the idler rollers 5.4 reduce the impact of the material on the frame during high-speed movement and extend the service life of the machine.

[0028] As an optional embodiment, the ejection system 5 also includes a baffle 5.5 and a second lifting cylinder 5.6; the baffle 5.5 is hinged to the front end of the ejection frame; one end of the second lifting cylinder 5.6 is hinged to the ejection frame, and the other end of the second lifting cylinder 5.6 is hinged to the baffle 5.5. The combined use of the baffle 5.5 and the second lifting cylinder 5.6 allows the operator to adjust the position of the baffle 5.5 as needed to control the ejection direction and angle of the gangue. This design improves the accuracy and flexibility of the gangue thrower, allowing the gangue to be ejected along a predetermined trajectory, reducing resource waste and environmental damage.

[0029] As an optional embodiment, the rubble throwing machine further includes a lifting receiving portion 3, the receiving portion 3 is installed on the rear side of the main frame 1, the rear end of the conveying portion 4 is hinged to the receiving portion 3, and the conveying portion 4 is rotatably installed on the main frame 1. The lifting receiving portion 3 enables the rubble throwing machine to adapt to the unloading requirements of different heights, improving the adaptability and work efficiency of the equipment. This design allows the machine to be flexibly adjusted in different working environments, reducing work interruptions caused by height mismatch.

[0030] As an optional embodiment, the rock dumper further includes a third lifting cylinder 1.5; the receiving portion 3 is rotatably mounted on the main frame 1, one end of the third lifting cylinder 1.5 is hinged to the receiving portion 3, and the other end of the third lifting cylinder 1.5 is hinged to the main frame 1. The provision of the third lifting cylinder 1.5 enables the receiving portion 3 to be raised and lowered according to actual needs, further improving the adaptability of the rock dumper to different unloading heights. This design enables the machine to operate stably on uneven ground, reducing material spillage and equipment damage caused by uneven ground.

[0031] As an optional embodiment, the conveying part 4 includes a conveying frame and a driving member 4.4 and a scraper chain assembly 4.6 arranged on the conveying frame; the conveying frame is provided with a conveying trough 4.1, and the driving member 4.4 drives the scraper chain assembly 4.6 to drive the gangue in the conveying trough 4.1 to move. The scraper chain has strong conveying power and adjustable conveying speed, and can lift a large amount of gangue to a specified height; the design of the conveying part 4 enables the gangue to be effectively transported to the ejection system 5, thereby improving the continuity and efficiency of the entire gangue ejection process. The design of the driving member 4.4 and the scraper chain assembly 4.6 reduces the stagnation and accumulation of materials during the conveying process, and ensures the smooth transportation of materials.

[0032] As an optional embodiment, the conveying part 4 also includes a split sprocket shaft assembly 4.5, a tensioning cylinder 4.2 and a tensioning member 4.3 installed on the conveying frame; the split sprocket shaft assembly 4.5 is movably arranged at the front end of the conveying trough 4.1 and connected to the scraper chain assembly 4.6; the tensioning member 4.3 is connected and arranged between the split sprocket shaft assembly 4.5 and the tensioning cylinder 4.2; the tensioning cylinder 4.2 drives the split sprocket shaft assembly 4.5 to move through the tensioning member 4.3 to adjust the tension of the scraper chain assembly 4.6. The design of the split sprocket shaft assembly 4.5, the tensioning cylinder 4.2 and the tensioning member 4.3 allows the tension of the scraper chain assembly 4.6 to be adjusted according to actual needs, ensuring the stability and reliability of the conveying process. This design reduces the failure of the chain caused by being too loose or too tight, and improves the working efficiency and safety of the conveying system.

[0033] The above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present disclosure should be included in the scope of protection of the present disclosure.

Claims

1. A split type waste dumper for mining, characterized in that: The gangue thrower includes a main frame, and a throwing system and a conveying part installed on the main frame; the conveying part and the throwing system are connected in sequence to form a channel for the movement of gangue; along the moving direction of the gangue, the conveying part gradually tilts upward; the throwing system is installed on the main frame in a manner that it can swing up and down and left and right; the conveying rate of the throwing system is greater than the conveying rate of the conveying part, thereby throwing the gangue.

2. A split type waste dumper for mining according to claim 1, characterized in that: The gangue thrower also includes a slewing support device and a first lifting cylinder installed on the main frame; the ejection system is hingedly installed on the slewing support device; one end of the first lifting cylinder is hinged to the main frame; and the other end of the first lifting cylinder is hinged to the ejection system.

3. A split type waste rock throwing machine for mining according to claim 1, characterized in that: The projectile system includes a projectile frame and a driving motor, a driving roller, a front redirecting roller, a rear redirecting roller and a belt installed on the projectile frame; the front redirecting roller is located at the front end of the projectile frame, and the rear redirecting roller is located at the rear end of the projectile frame; the belt is arranged around the projectile frame and cooperates with the driving roller, the front redirecting roller and the rear redirecting roller in friction transmission, and the driving motor is used to drive the driving roller to rotate so as to drive the belt to move.

4. A split type waste rock throwing machine for mining according to claim 3, characterized in that: The projectile frame includes a tail part and a rigid frame which are fixedly connected to each other; the drive motor, the drive roller and the rear redirecting roller are all installed on the tail part; the front redirecting roller is installed on the rigid frame; a plurality of buffer rollers distributed at intervals are also provided on the tail part; and a plurality of supporting rollers distributed at intervals are also provided on the rigid frame.

5. A split type waste dumper for mining according to claim 4, characterized in that: The projectile system further comprises a baffle and a second lifting cylinder; the baffle is hinged to the front end of the projectile frame; one end of the second lifting cylinder is hinged to the projectile frame, and the other end of the second lifting cylinder is hinged to the baffle.

6. A split type waste dumper for mining according to claim 1, characterized in that: The gangue throwing machine also includes a material receiving part that can be raised and lowered, the material receiving part is installed on the rear side of the main frame, the rear end of the conveying part is hinged to the material receiving part, and the conveying part is rotatably installed on the main frame.

7. A split type waste rock throwing machine for mining according to claim 6, characterized in that: The gangue thrower further comprises a third lifting cylinder; the material receiving part is rotatably mounted on the main frame, one end of the third lifting cylinder is hinged to the material receiving part, and the other end of the third lifting cylinder is hinged to the main frame.

8. A split type waste rock throwing machine for mining according to claim 1, characterized in that: The conveying part comprises a conveying frame, a driving member and a scraper chain assembly arranged on the conveying frame; the conveying frame is provided with a conveying trough, and the driving member drives the scraper chain assembly to drive the gangue in the conveying trough to move.

9. A split type waste rock throwing machine for mining according to claim 8, characterized in that: The conveying part also includes a split sprocket shaft assembly, a tensioning cylinder and a tensioning member installed on the conveying frame; the split sprocket shaft assembly is movably arranged at the front end of the conveying trough and connected to the scraper chain assembly; the tensioning member is connected and arranged between the split sprocket shaft assembly and the tensioning cylinder; the tensioning cylinder drives the split sprocket shaft assembly to move through the tensioning member to adjust the tension of the scraper chain assembly.

10. A split type waste rock thrower for mining according to claim 1, characterized in that: The gangue thrower also includes a walking mechanism; the walking mechanism includes left and right crawler walking devices and crawler cover plates, and the main frame is fixedly connected to the crawler cover plates.

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