Intelligent conveying device for pretreatment processing of pickled vegetables
By designing an intelligent conveying device for pre-treatment and processing of pickles, the drive motor drives the drive shaft and the cleaning brush roller for forward and reverse rotation, combined with the cooperation of the detection mechanism and the scraping mechanism, the problem of difficult cleaning of vegetable leaves during vegetable conveying is solved, and efficient vegetable leaf cleaning and pickle processing is achieved.
Patent Information
- Application Number
- CN202510029594.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-01-08
AI Technical Summary
When the existing conveying device transports and selects vegetables, some spoiled or rotten vegetable leaves stick to the conveyor belt or cleaning scraper, which is inconvenient to clean, affecting the processing efficiency of pickles.
An intelligent conveying device is designed, including a first conveying rack, a first conveying mechanism, a cleaning mechanism, a detection mechanism and a scraping mechanism. By driving the drive shaft and the cleaning brush roller to rotate forward and reversely, the cleaning brush roller cleans the vegetable leaves adhered to the surface of the first conveyor belt from two different directions. At the same time, the testing mechanism tracks and detects vegetables through industrial cameras, and achieves efficient cleaning and detection of vegetable leaves through the combination of arc-shaped scrapers and cleaning brush rollers.
It improves the cleaning effect of rotten or spoiled vegetable leaves, reduces the need for manual cleaning, and improves the processing efficiency of pickles.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural product processing and transportation, and in particular to an intelligent transportation device for pickle pretreatment processing. Background Art
[0002] Pickles are a kind of food that has been pickled and marinated. They are famous for their unique flavor and long shelf life and are widely distributed throughout the country. The pretreatment of pickles is a key step to ensure the quality and taste of pickles, including the selection, cleaning, cutting, pickling and marinating of raw materials. These steps together ensure the high-quality production of pickles. In the production workshop, in order to ensure the smooth transfer of materials between the steps, conveying devices are needed to transport the materials.
[0003] In the related art, vegetables used to make pickles generate heat during transportation, and the decomposition of bacteria and the action of proteases will cause the vegetables to deteriorate or the leaves to rot, so the vegetables need to be sorted before making pickles. When the existing conveying device is conveying and sorting vegetables, some deteriorated or rotten leaves will stick to the conveyor belt or cleaning scraper due to the moisture on the surface, which is very inconvenient to clean. If necessary, the machine needs to be stopped for manual cleaning, which will affect the processing efficiency of pickles. In addition, the leaves stuck to the surface of the conveyor belt may affect the device's sorting and rejection effect on vegetables.
[0004] Therefore, it is necessary to provide an intelligent conveying device for pickle pretreatment processing to solve the above technical problems. Summary of the invention
[0005] The invention provides an intelligent conveying device for pickle pretreatment processing, which solves the technical problem that when the existing conveying device in the related art conveys and selects vegetables, some spoiled or rotten vegetable leaves stick to the conveyor belt or the cleaning scraper, making it inconvenient to clean.
[0006] In order to solve the above technical problems, the intelligent conveying device for pickle pretreatment processing provided by the present invention comprises a first conveying frame, a first conveying mechanism, a cleaning mechanism, a detection mechanism and a scraping mechanism;
[0007] The first conveying mechanism comprises two first conveying rollers rotatably connected to the inner side of the first conveying frame, the surfaces of the two first conveying rollers are sleeved with first conveying belts, and a conveying motor for driving the first conveying rollers on the right side to rotate is arranged on the right side of the back side of the first conveying frame;
[0008] The cleaning mechanism comprises a driving shaft rotatably connected to the inner side of the first conveying frame, two first pulleys are fixedly arranged on the surface of the driving shaft and located on the inner side of the first conveying frame, two rotating brackets are fixedly arranged at the bottom of the first conveying frame, a cleaning brush roller is rotatably connected to the opposite side of the two rotating brackets, two second pulleys are fixedly arranged on the surface of the cleaning brush roller, the two first pulleys and the second pulleys are divided into two groups, front and rear, and the surface of each group is sleeved with a first belt, and a driving motor for driving the driving shaft to rotate is arranged on the back side of the first conveying frame;
[0009] The detection mechanism includes two first tooth plates slidably connected to the inner side of the first conveying frame, two driving gears are fixedly arranged on the surface of the driving shaft and located on the outer side of the first conveying frame, and the two driving gears are respectively meshed with the two first tooth plates, a sliding frame is fixedly arranged on the surface of the first tooth plate on the front side, a vertical plate is vertically slidably connected to the inner side of the sliding frame, a return spring is fixedly arranged at the bottom of the inner wall of the sliding frame, the top of the return spring is fixedly connected to the bottom of the vertical plate, an industrial camera is fixedly arranged on the back side of the top of the vertical plate, a rotating wheel is rotatably connected to the inner side of the top of the vertical plate, a supporting frame is fixedly arranged on the top of the first conveying frame, and a trapezoidal plate is fixedly arranged on the front side of the supporting frame;
[0010] The scraping mechanism includes a connecting rod fixedly arranged on the right side of the bottom of the two first tooth plates, the surfaces of the two connecting rods are provided with arc-shaped scrapers, and the surfaces of the two connecting rods and the top and bottom of the arc-shaped scrapers are threadedly connected with locking nuts.
[0011] Preferably, a groove is provided on the inner side of the first conveying frame for use with the two first tooth plates to allow the two first tooth plates to slide left and right, and the rotating wheel is used in conjunction with the trapezoidal plate. When the vertical plate moves to the left, the vertical plate slides downward on the inner side of the sliding frame with the cooperation of the rotating wheel and the trapezoidal plate.
[0012] Preferably, the curvature of the inner side of the arc-shaped scraper is the same as the curvature of the outer surface of the cleaning brush roller, and a through hole for use with the connecting rod is provided on the inner side of the arc-shaped scraper.
[0013] Preferably, the inner side of the first conveying frame is slidably connected to a material blocking mechanism, and the material blocking mechanism includes a second tooth plate slidably connected to the inner side of the first conveying frame, the second tooth plate is meshed with the driving gear on the front side, a first rotating seat is fixedly provided on the right side of the top of the second tooth plate, a sliding seat is fixedly provided on the top of the first conveying frame, a slide rail is longitudinally slidably connected to the inner side of the sliding seat, a material blocking plate is fixedly provided on the top of the slide rail, a second rotating seat is fixedly provided on the front side of the bottom of the slide rail, and a connecting rod is rotatably connected to the surface of the first rotating seat and the second rotating seat.
[0014] Preferably, a flexible pushing mechanism is fixedly provided on the right side of the top of the first conveying frame, and the flexible pushing mechanism includes a mounting bracket fixedly provided on the right side of the top of the first conveying frame, a hydraulic rod is fixedly provided on the top of the mounting bracket, a connecting plate is fixedly provided on the output end of the hydraulic rod, two guide rods are fixedly provided on the surface of the connecting plate, push plates are slidably connected to the surfaces of the two guide rods, and buffer springs are sleeved on the surfaces of the two guide rods and on the front sides of the push plates.
[0015] Preferably, a second conveying mechanism is provided at the bottom of the first conveying frame, and the second conveying mechanism includes a second conveying frame arranged at the bottom of the first conveying frame, and two second conveying rollers are rotatably connected to the inner side of the second conveying frame, and the surfaces of the two second conveying rollers are sleeved with second conveying belts, and protective seats are fixed on both sides of the top of the second conveying frame.
[0016] Preferably, a driving mechanism is fixedly provided at the front end of the first conveying roller on the left side, and the driving mechanism includes a third pulley fixedly provided at the front end of the first conveying roller on the left side, a protective frame is fixedly provided on the left side of the front face of the second conveying frame, and the back side of the protective frame is rotatably connected to two transmission gears, and the two transmission gears are meshed with each other, and the back side of the bottom transmission gear is fixedly connected to the front end of the second conveying roller on the left side, and the back side of the top transmission gear is fixedly provided with a fourth pulley, and the surfaces of the third pulley and the fourth pulley are sleeved with a second belt.
[0017] Preferably, a workbench is fixedly provided on the left side of the back side of the first conveyor frame, a guide frame is fixedly provided on the bottom of the workbench, a collecting box is provided on the right side of the bottom of the second conveyor belt, six supporting legs are fixedly provided on the surfaces of the first conveyor frame and the second conveyor frame, a laser distance sensor is fixedly provided on the front side of the supporting legs on the rear side, and a perforated protective plate is fixedly provided on the front side of the supporting legs on the front side.
[0018] Compared with the related art, the intelligent conveying device for pickle pretreatment provided by the present invention has the following beneficial effects:
[0019] The forward and reverse rotation of the driving motor drives the driving shaft and the cleaning brush roller to rotate forward and reverse, thereby cleaning the vegetable leaves adhered to the surface of the first conveyor belt from two different directions, thereby improving the cleaning effect of rotten or spoiled vegetable leaves, and the clockwise rotation of the driving shaft will drive the two first tooth plates to move left through the driving gear, and the movement of the front first tooth plate will drive the industrial camera to move to the lower left, thereby tracking and detecting the vegetables and changing the detection angle, thereby improving the detection effect of the industrial camera on the vegetables, and when the two first tooth plates move to the left, they will drive the arc scraper to move left through two connecting rods, when the vertical plate drives the industrial camera to the leftmost position, the arc scraper will contact the cleaning brush roller, thereby not affecting the cleaning effect of the arc scraper on the first conveyor belt, and at the same time, the cleaning brush roller is used to clean the vegetable leaves remaining on the surface of the arc scraper, without affecting the cleaning effect of the arc scraper on the first conveyor belt, without stopping the machine for manual cleaning, thereby improving the processing efficiency of pickles and the cleaning effect of rotten or spoiled vegetable leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0021] Figure 1 The best structural diagram provided by the present invention;
[0022] Figure 2 A schematic diagram of the structure of the rear view provided by the present invention;
[0023] Figure 3 A schematic structural diagram of a first conveying mechanism provided by the present invention;
[0024] Figure 4 A schematic diagram of the structure of the cleaning mechanism provided by the present invention;
[0025] Figure 5 A schematic diagram of the structure of the detection mechanism provided by the present invention;
[0026] Figure 6 for Figure 5 The driving gear shown rotates clockwise to drive the first tooth plate to move leftward, so that the vertical plate drives the industrial camera to move to the lower left;
[0027] Figure 7 A schematic diagram of the structure of the scraping mechanism provided by the present invention;
[0028] Figure 8A schematic diagram of a state in which the driving gear provided by the present invention rotates clockwise to drive the first tooth plate to move leftward, and the first tooth plate simultaneously drives the industrial camera and the arc-shaped scraper to move leftward;
[0029] Fig. 9 A schematic diagram of the structure of the material blocking mechanism provided by the present invention;
[0030] Fig.10 for Fig. 9 The schematic diagram of the state in which the driving gear rotates clockwise to drive the second tooth plate to move rightward, and the slide rail drives the material blocking plate to move backward inside the sliding seat through the connecting rod;
[0031] Fig.11 A schematic diagram of the structure of the flexible material pushing mechanism provided by the present invention;
[0032] Fig.12 A schematic structural diagram of a second conveying mechanism provided by the present invention;
[0033] Fig.13 This is a schematic structural diagram of the driving mechanism provided by the present invention.
[0034] Description of Figure Numbers:
[0035] 1. The first conveyor frame;
[0036] 2. First conveying mechanism; 21. First conveying roller; 22. First conveying belt; 23. Conveying motor;
[0037] 3. Cleaning mechanism; 31. Driving shaft; 32. First pulley; 33. Rotating bracket; 34. Cleaning brush roller; 35. Second pulley; 36. First belt; 37. Driving motor;
[0038] 4. Detection mechanism; 41. First tooth plate; 42. Driving gear; 43. Sliding frame; 44. Vertical plate; 45. Reset spring; 46. Industrial camera; 47. Rotating wheel; 48. Support frame; 49. Trapezoidal plate;
[0039] 5. Scraping mechanism; 51. Connecting rod; 52. Curved scraper; 53. Locking nut;
[0040] 6. material blocking mechanism; 61. second tooth plate; 62. first rotating seat; 63. sliding seat; 64. slide rail; 65. material blocking plate; 66. second rotating seat; 67. connecting rod;
[0041] 7. Flexible pushing mechanism; 71. Mounting bracket; 72. Hydraulic rod; 73. Connecting plate; 74. Guide rod; 75. Pushing plate; 76. Buffer spring;
[0042] 8. Second conveying mechanism; 81. Second conveying frame; 82. Second conveying roller; 83. Second conveying belt; 84. Protective seat;
[0043] 9. driving mechanism; 91. third pulley; 92. protection frame; 93. transmission gear; 94. fourth pulley; 95. second belt;
[0044] 10. Workbench; 11. Guide frame; 12. Collection box; 13. Support legs; 14. Laser distance sensor; 15. Punching protection plate.
[0045] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] The invention provides an intelligent conveying device for pickle pretreatment processing.
[0048] First embodiment:
[0049] See also Figures 1 to 8 , an intelligent conveying device for pickle pretreatment processing, comprising a first conveying frame 1, a first conveying mechanism 2, a cleaning mechanism 3, a detection mechanism 4 and a scraping mechanism 5;
[0050] The first conveying mechanism 2 includes two first conveying rollers 21 rotatably connected to the inner side of the first conveying frame 1, the surfaces of the two first conveying rollers 21 are sleeved with first conveying belts 22, and a conveying motor 23 for driving the first conveying rollers 21 on the right side to rotate is arranged on the right side of the back side of the first conveying frame 1;
[0051] Please combine Figure 2 and Figure 3 : Start the conveying motor 23, the conveying motor 23 rotates to drive the right first conveying roller 21 to rotate, the right first conveying roller 21 rotates to drive the first conveying belt 22 and the left first conveying roller 21 to rotate;
[0052] The cleaning mechanism 3 includes a driving shaft 31 rotatably connected to the inner side of the first conveying frame 1, two first pulleys 32 are fixedly arranged on the surface of the driving shaft 31 and located on the inner side of the first conveying frame 1, two rotating brackets 33 are fixedly arranged at the bottom of the first conveying frame 1, and a cleaning brush roller 34 is rotatably connected to the opposite side of the two rotating brackets 33, and two second pulleys 35 are fixedly arranged on the surface of the cleaning brush roller 34, and the two first pulleys 32 and the second pulley 35 are divided into two groups, front and rear, and the surface of each group is sleeved with a first belt 36, and a driving motor 37 for driving the driving shaft 31 to rotate is arranged on the back of the first conveying frame 1;
[0053] Please combine Figure 3 : Start the driving motor 37, the driving motor 37 rotates to drive the driving shaft 31 and the two first pulleys 32 to rotate, the two first pulleys 32 drive the two second pulleys 35 to rotate through the first belt 36, the two second pulleys 35 rotate to drive the cleaning brush roller 34 to rotate, and the bottom of the first conveyor belt 22 is cleaned by the rotation of the cleaning brush roller 34;
[0054] Further, the driving motor 37 is started to rotate forward and reversely, and the driving motor 37 drives the cleaning brush roller 34 to rotate forward and reversely through the driving shaft 31, the first pulley 32, the first belt 36 and the second pulley 35. When one side of the rotten or deteriorated vegetable leaves is strongly adhered to the first conveyor belt 22, the cleaning brush roller 34 can clean the rotten or deteriorated vegetable leaves from the other direction, thereby improving the cleaning effect of the cleaning brush roller 34;
[0055] The detection mechanism 4 includes two first tooth plates 41 slidably connected to the inner side of the first conveying frame 1, two driving gears 42 are fixedly arranged on the surface of the driving shaft 31 and located on the outer side of the first conveying frame 1, and the two driving gears 42 are respectively meshed with the two first tooth plates 41, and a sliding frame 43 is fixedly arranged on the surface of the first tooth plate 41 on the front side, and a vertical plate 44 is vertically slidably connected to the inner side of the sliding frame 43, and a return spring 45 is fixedly arranged at the bottom of the inner wall of the sliding frame 43, and the top of the return spring 45 is fixedly connected to the bottom of the vertical plate 44, an industrial camera 46 is fixedly arranged on the back side of the top of the vertical plate 44, and a rotating wheel 47 is rotatably connected to the inner side of the top of the vertical plate 44, a supporting frame 48 is fixedly arranged on the top of the first conveying frame 1, and a trapezoidal plate 49 is fixedly arranged on the front side of the supporting frame 48;
[0056] Please combine Figure 5 and Figure 6: During the rotation of the driving shaft 31, the two driving gears 42 will be driven to rotate clockwise at the same time. The two driving gears 42 will rotate clockwise to drive the two first tooth plates 41 to move to the left. During the movement of the front first tooth plate 41 to the left, the sliding frame 43, the vertical plate 44, the rotating wheel 47 and the industrial camera 46 will be driven to move to the left at the same time. During the movement of the vertical plate 44 to the left, the rotating wheel 47 and the trapezoidal plate 49 are used in coordination, so that the vertical plate 44 drives the industrial camera 46 to move downward, and the reset spring 45 is contracted, and the industrial camera 46 moves to the lower left, so that the vegetables are tracked and detected while changing the detection direction, thereby improving the detection effect of the industrial camera 46 on vegetables;
[0057] Furthermore, when the industrial camera 46 moves to the left and completes the tracking and detection of the vegetables, the two driving gears 42 are driven to rotate counterclockwise by the reverse rotation of the driving shaft 31. The two driving gears 42 rotate counterclockwise and then drive the two first tooth plates 41 to move rightward. When the front first tooth plate 41 moves rightward, it will simultaneously drive the sliding frame 43, the vertical plate 44, the rotating wheel 47 and the industrial camera 46 to move rightward. Through the elastic force of the reset spring 45, the rotating wheel 47 will be close to the bottom of the trapezoidal plate 49 during the movement, so that the industrial camera 46 is reset to the upper right, so as to facilitate the detection of the next vegetable.
[0058] The scraping mechanism 5 comprises a connecting rod 51 fixed to the right side of the bottom of the two first tooth plates 41, the surfaces of the two connecting rods 51 are provided with arc-shaped scraping plates 52, and the surfaces of the two connecting rods 51 and the top and bottom of the arc-shaped scraping plates 52 are threadedly connected with locking nuts 53;
[0059] Please combine Figure 7 and Figure 8 : When the two first tooth plates 41 move to the left, the two connecting rods 51 will be driven to move to the left at the same time, and the arc scraper 52 will be driven to move to the left by the movement of the two connecting rods 51. When the vertical plate 44 drives the industrial camera 46 to the leftmost position, the arc scraper 52 will contact the cleaning brush roller 34. When the cleaning brush roller 34 rotates, the bottom of the first conveyor belt 22 and the surface of the arc scraper 52 will be cleaned at the same time, so as to avoid the accumulation of a lot of vegetable leaves on the surface of the arc scraper 52 and affect the cleaning effect of the first conveyor belt 22;
[0060] Furthermore, when the two first tooth plates 41 move to the right, the arc scraper 52 will be driven to move to the right at the same time through the two connecting rods 51, thereby resetting the position of the arc scraper 52;
[0061] Preferably, the arc scraper 52 has a scraping effect on the vegetable leaves stuck to the bottom of the first conveyor belt 22. By adjusting the position of the locking nut 53, the contact position between the top of the arc scraper 52 and the bottom of the first conveyor belt 22 can be adjusted, thereby improving the flexibility of the arc scraper 52 when in use.
[0062] A groove is provided on the inner side of the first conveying frame 1 for cooperating with the two first tooth plates 41 to allow the two first tooth plates 41 to slide left and right. The rotating wheel 47 is used in conjunction with the trapezoidal plate 49. When the vertical plate 44 moves to the left, the vertical plate 44 slides downward on the inner side of the sliding frame 43 under the cooperation of the rotating wheel 47 and the trapezoidal plate 49.
[0063] The curvature of the inner side of the arc-shaped scraper 52 is the same as the curvature of the outer surface of the cleaning brush roller 34 , and a through hole for use with the connecting rod 51 is provided on the inner side of the arc-shaped scraper 52 .
[0064] In this embodiment, unlike the existing pickle pretreatment conveying device, the present case drives the driving shaft 31 and the cleaning brush roller 34 to rotate forward and backward through the forward and reverse rotation of the driving motor 37, so that the vegetable leaves adhering to the surface of the first conveyor belt 22 can be cleaned from two different directions, thereby improving the cleaning effect of rotten or deteriorated vegetable leaves, and the clockwise rotation of the driving shaft 31 will drive the two first tooth plates 41 to move to the left through the driving gear 42, and the movement of the front first tooth plate 41 will drive the industrial camera 46 to move to the lower left, thereby tracking and detecting the vegetables and changing the detection position. The two first tooth plates 41 move to the left, which will drive the arc scraper 52 to move to the left through the two connecting rods 51. When the vertical plate 44 drives the industrial camera 46 to the leftmost position, the arc scraper 52 will come into contact with the cleaning brush roller 34, so as to not affect the cleaning effect of the arc scraper 52 on the first conveyor belt 22. At the same time, the cleaning brush roller 34 is used to clean the residual vegetable leaves on the surface of the arc scraper 52 without stopping the machine for manual cleaning, thereby improving the processing efficiency of pickles and the cleaning effect of rotten or spoiled vegetable leaves.
[0065] Second embodiment:
[0066] See also Figures 9 to 11, a material blocking mechanism 6 is slidably connected to the inner side of the first conveying frame 1, and the material blocking mechanism 6 includes a second tooth plate 61 slidably connected to the inner side of the first conveying frame 1, the second tooth plate 61 is meshed with the driving gear 42 on the front side, a first rotating seat 62 is fixedly provided on the right side of the top of the second tooth plate 61, a sliding seat 63 is fixedly provided on the top of the first conveying frame 1, a slide rail 64 is longitudinally slidably connected to the inner side of the sliding seat 63, a material blocking plate 65 is fixedly provided on the top of the slide rail 64, and a second rotating seat 66 is fixedly provided on the front side of the bottom of the slide rail 64, and a connecting rod 67 is rotatably connected to the surfaces of the first rotating seat 62 and the second rotating seat 66;
[0067] Please combine Fig. 9 and Fig.10 : When the driving shaft 31 drives the two driving gears 42 to rotate clockwise, the front driving gear 42 drives the second tooth plate 61 to move rightward, and the second tooth plate 61 moves rightward and then drives the slide rail 64 to slide backward on the inner side of the sliding seat 63 through the connecting rod 67, and the movement of the slide rail 64 drives the blocking plate 65 to block the vegetables, so that the vegetables stay in the same position for a short time, which is convenient for the staff to distinguish the quality of the vegetables with the naked eye, reduces the amount of neck activity of the staff, and thus reduces the fatigue of the staff, and the short stay of the vegetables gives the industrial camera 46 and the background processor enough time to distinguish the quality of the vegetables;
[0068] Furthermore, when the driving shaft 31 drives the two driving gears 42 to rotate counterclockwise, the front driving gear 42 will drive the second tooth plate 61 to move to the left. The second tooth plate 61 moves to the left and drives the slide rail 64 to slide forward on the inner side of the sliding seat 63 through the connecting rod 67, thereby resetting the position of the slide rail 64 and the material baffle plate 65, so that the vegetables continue to move to the left under the transmission of the first conveyor belt 22.
[0069] A flexible pushing mechanism 7 is fixedly arranged on the right side of the top of the first conveying frame 1, and the flexible pushing mechanism 7 includes a mounting bracket 71 fixedly arranged on the right side of the top of the first conveying frame 1, a hydraulic rod 72 is fixedly arranged on the top of the mounting bracket 71, a connecting plate 73 is fixedly arranged on the output end of the hydraulic rod 72, two guide rods 74 are fixedly arranged on the surface of the connecting plate 73, and pusher plates 75 are slidably connected to the surfaces of the two guide rods 74, and buffer springs 76 are sleeved on the surfaces of the two guide rods 74 and located in front of the pusher plates 75;
[0070] Please combine Fig.11: After the vegetables are inspected by the industrial camera 46, if the surface of the vegetables is rotten or the surface of the leaves is severely damaged, the background processor will issue a command to the hydraulic rod 72, and the hydraulic rod 72 will extend and drive the connecting plate 73 and the pushing plate 75 to move backward. The pushing plate 75 moves backward to push the vegetables that do not meet the inspection standards away from the first conveyor belt 22, and then the rotten or damaged leaves on the surface of the vegetables are manually removed. After removal, the qualified vegetables are placed on the top of the first conveyor belt 22, and the first conveyor belt 22 is used to transport the vegetables to the next work position.
[0071] In this embodiment, the driving shaft 31 and the driving gear 42 rotate clockwise to move the second tooth plate 61 to the right, and the slide rail 64 and the baffle plate 65 are driven to slide backward on the inner side of the sliding seat 63 under the action of the connecting rod 67, so that the vegetables stay in the same position for a short time, which is convenient for the staff to distinguish the quality of the vegetables with the naked eye, reduce the amount of neck activity of the staff, and thus reduce the fatigue of the staff. The short stay of the vegetables allows the industrial camera 46 and the background processor to have sufficient time to distinguish the quality of the vegetables. Vegetables that do not meet the inspection standards will be driven by the hydraulic rod 72 and pushed away from the first conveyor belt 22 by the push plate 75. After the rotten or damaged leaves on the surface are manually removed, the vegetables are transported to the next work position by the first conveyor belt 22.
[0072] Third embodiment:
[0073] See also Figure 1 , Figure 2 , Fig.12 and Fig.13 A second conveying mechanism 8 is provided at the bottom of the first conveying frame 1. The second conveying mechanism 8 includes a second conveying frame 81 provided at the bottom of the first conveying frame 1. Two second conveying rollers 82 are rotatably connected to the inner side of the second conveying frame 81. The surfaces of the two second conveying rollers 82 are sleeved with second conveying belts 83. Both sides of the top of the second conveying frame 81 are fixed with protective seats 84.
[0074] Please combine Fig.12 : The rotation of the two second conveying rollers 82 can drive the second conveying belt 83 to rotate, and the setting of the protective seat 84 can prevent rotten or deteriorated vegetable leaves from separating from the second conveying belt 83 during the conveying process;
[0075] Preferably, the longitudinal width of the second conveyor belt 83 is greater than that of the first conveyor belt 22, so that when rotten or spoiled leaves fall from the first conveyor belt 22, they can accurately fall on the top of the second conveyor belt 83, facilitating the subsequent collection of the rotten or spoiled leaves.
[0076] A driving mechanism 9 is fixedly arranged at the front end of the first conveying roller 21 on the left side, and the driving mechanism 9 includes a third pulley 91 fixedly arranged at the front end of the first conveying roller 21 on the left side, a protective frame 92 is fixedly arranged on the left side of the front face of the second conveying frame 81, and the back side of the protective frame 92 is rotatably connected to two transmission gears 93, and the two transmission gears 93 are meshed with each other, and the back side of the bottom transmission gear 93 is fixedly connected to the front end of the second conveying roller 82 on the left side, and the back side of the top transmission gear 93 is fixedly arranged with a fourth pulley 94, and the surfaces of the third pulley 91 and the fourth pulley 94 are sleeved with a second belt 95;
[0077] Please combine Figure 1 and Fig.13 When the first conveying roller 21 on the left side rotates counterclockwise, it will also drive the third pulley 91 to rotate counterclockwise. The third pulley 91 rotates through the second belt 95 to drive the fourth pulley 94 to rotate counterclockwise. When the fourth pulley 94 rotates, it will also drive the top transmission gear 93 to rotate counterclockwise. The top transmission gear 93 rotates counterclockwise to drive the bottom transmission gear 93 to rotate clockwise. The bottom transmission gear 93 rotates clockwise to drive the second conveying roller 82 on the left side to rotate clockwise, thereby causing the second conveyor belt 83 to transport the rotten or spoiled vegetable leaves to the right.
[0078] A workbench 10 is fixedly arranged on the left side of the back of the first conveyor frame 1, a guide frame 11 is fixedly arranged on the bottom of the workbench 10, a collecting box 12 is arranged on the right side of the bottom of the second conveyor belt 83, six supporting legs 13 are fixedly arranged on the surfaces of the first conveyor frame 1 and the second conveyor frame 81, a laser distance sensor 14 is fixedly arranged on the front of the supporting legs 13 on the rear side, and a punching protection plate 15 is fixedly arranged on the front of the supporting legs 13 on the front side;
[0079] Preferably, the workbench 10 is used to store unqualified vegetables. The staff will remove the rotten or spoiled leaves on the surface and throw them on the guide frame 11. The rotten or spoiled leaves will fall on the top of the second conveyor belt 83 after passing through the guide frame 11. The rotten or spoiled leaves transported by the second conveyor belt 83 will eventually fall into the collection box 12. Through the setting of the laser distance sensor 14, it can sense whether there are vegetables on the top of the first conveyor belt 22 to be transported to the left, thereby facilitating the control of the drive motor 37 to work.
[0080] In this embodiment, when the first conveyor belt 22 conveys vegetables to the left, the first conveyor roller 21 rotates counterclockwise to drive the third pulley 91 to rotate counterclockwise, and the third pulley 91 drives the fourth pulley 94 to rotate counterclockwise through the second belt 95. The fourth pulley 94 rotates in cooperation with the two transmission gears 93, causing the left second conveyor roller 82 to rotate clockwise, and then the second conveyor belt 83 is used to convey the rotten or spoiled leaves to the right, and the rotten or spoiled leaves are conveyed to the collection box 12.
[0081] Please refer to Figures 1 to 13 The working principle of the intelligent conveying device for pickle pretreatment provided by the present invention is as follows:
[0082] Step S1, firstly, place the vegetables on the right side of the top of the first conveyor belt 22, then start the conveying motor 23, the conveying motor 23 rotates to drive the first conveying roller 21 on the right side to rotate counterclockwise, the first conveying roller 21 on the right side rotates to drive the first conveyor belt 22 and the first conveying roller 21 on the left side to rotate, so as to transport the vegetables to the left side;
[0083] Step S2, starting the driving motor 37 to rotate forward and reversely, and the driving motor 37 drives the cleaning brush roller 34 to rotate forward and reversely through the driving shaft 31, the first pulley 32, the first belt 36 and the second pulley 35, and the bottom of the first conveyor belt 22 is cleaned by the forward and reverse rotation of the cleaning brush roller 34;
[0084] When the driving shaft 31 rotates clockwise, it drives the two driving gears 42 to rotate clockwise. The two driving gears 42 rotate clockwise and drive the two first tooth plates 41 to move to the left. When the front first tooth plate 41 moves to the left, it drives the sliding frame 43, the vertical plate 44, the rotating wheel 47 and the industrial camera 46 to move to the left. When the vertical plate 44 moves to the left, the rotating wheel 47 cooperates with the trapezoidal plate 49 to make the vertical plate 44 drive the industrial camera 46 to move downward, and the reset spring 45 contracts. The industrial camera 46 moves to the lower left, so that the vegetables are tracked and detected while changing the detection direction, thereby improving the detection effect of the industrial camera 46 on the vegetables;
[0085] When the two first tooth plates 41 move to the left, the two connecting rods 51 are driven to move to the left at the same time. The movement of the two connecting rods 51 drives the arc scraper 52 to move to the left. When the vertical plate 44 drives the industrial camera 46 to the leftmost position, the arc scraper 52 contacts the cleaning brush roller 34. When the cleaning brush roller 34 rotates, the bottom of the first conveyor belt 22 and the surface of the arc scraper 52 are cleaned at the same time.
[0086] Step S3, when the driving shaft 31 drives the two driving gears 42 to rotate clockwise, the front driving gear 42 drives the second tooth plate 61 to move rightward, and the second tooth plate 61 moves rightward and drives the slide rail 64 to slide backward inside the slide seat 63 through the connecting rod 67, and the movement of the slide rail 64 drives the blocking plate 65 to cover the vegetables, so that the vegetables stay in the same position for a short time, which is convenient for the staff to distinguish the quality of the vegetables by naked eyes, reduces the amount of neck activity of the staff, and thus reduces the fatigue of the staff;
[0087] When the driving shaft 31 drives the two driving gears 42 to rotate counterclockwise, the front driving gear 42 drives the second tooth plate 61 to move leftward, and the second tooth plate 61 moves leftward and drives the slide rail 64 to slide forward inside the slide seat 63 through the connecting rod 67, thereby resetting the positions of the slide rail 64 and the baffle plate 65, so that the vegetables continue to move leftward under the transmission of the first conveyor belt 22;
[0088] After the vegetables are inspected by the industrial camera 46, if the surface of the vegetables is rotten or the surface of the leaves is seriously damaged, the background processor will issue a command to the hydraulic rod 72, and the hydraulic rod 72 will extend and drive the connecting plate 73 and the push plate 75 to move backwards, and the vegetables that do not meet the inspection standards will be pushed away from the first conveyor belt 22 by the push plate 75 moving backwards, and then the rotten or damaged leaves on the surface of the vegetables will be manually removed, and after removal, the qualified vegetables will be put on the top of the first conveyor belt 22 again, and the first conveyor belt 22 will be used to transport the vegetables to the next working position;
[0089] Step S4, when the first conveyor belt 22 conveys vegetables to the left, the first conveyor roller 21 rotates counterclockwise to drive the third pulley 91 to rotate counterclockwise, and the third pulley 91 drives the fourth pulley 94 to rotate counterclockwise through the second belt 95. The fourth pulley 94 rotates in cooperation with the two transmission gears 93, so that the left second conveyor roller 82 rotates clockwise, and then the second conveyor belt 83 is used to convey the rotten or deteriorated vegetable leaves to the right;
[0090] After the staff removes the rotten or spoiled leaves on the surface of the vegetables on the workbench 10, they are thrown onto the guide frame 11. The rotten or spoiled leaves will fall on the top of the second conveyor belt 83 after passing through the guide frame 11. The leaves cleaned by the cleaning brush roller 34 and the arc scraper 52 will also fall on the top of the second conveyor belt 83 under the influence of gravity. The rotten or spoiled leaves are transported to the collection box 12 through the transportation of the second conveyor belt 83.
[0091] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An intelligent conveying device for pickle pretreatment, characterized in that: It includes a first conveying frame, a first conveying mechanism, a cleaning mechanism, a detecting mechanism and a scraping mechanism; The first conveying mechanism comprises two first conveying rollers rotatably connected to the inner side of the first conveying frame, the surfaces of the two first conveying rollers are sleeved with first conveying belts, and a conveying motor for driving the first conveying rollers on the right side to rotate is arranged on the right side of the back side of the first conveying frame; The cleaning mechanism comprises a driving shaft rotatably connected to the inner side of the first conveying frame, two first pulleys are fixedly arranged on the surface of the driving shaft and located on the inner side of the first conveying frame, two rotating brackets are fixedly arranged at the bottom of the first conveying frame, a cleaning brush roller is rotatably connected to the opposite side of the two rotating brackets, two second pulleys are fixedly arranged on the surface of the cleaning brush roller, the two first pulleys and the second pulleys are divided into two groups, front and rear, and the surface of each group is sleeved with a first belt, and a driving motor for driving the driving shaft to rotate is arranged on the back side of the first conveying frame; The detection mechanism includes two first tooth plates slidably connected to the inner side of the first conveying frame, two driving gears are fixedly arranged on the surface of the driving shaft and located on the outer side of the first conveying frame, and the two driving gears are respectively meshed with the two first tooth plates, a sliding frame is fixedly arranged on the surface of the first tooth plate on the front side, a vertical plate is vertically slidably connected to the inner side of the sliding frame, a return spring is fixedly arranged at the bottom of the inner wall of the sliding frame, the top of the return spring is fixedly connected to the bottom of the vertical plate, an industrial camera is fixedly arranged on the back side of the top of the vertical plate, a rotating wheel is rotatably connected to the inner side of the top of the vertical plate, a supporting frame is fixedly arranged on the top of the first conveying frame, and a trapezoidal plate is fixedly arranged on the front side of the supporting frame; The scraping mechanism includes a connecting rod fixedly arranged on the right side of the bottom of the two first tooth plates, the surfaces of the two connecting rods are provided with arc-shaped scrapers, and the surfaces of the two connecting rods and the top and bottom of the arc-shaped scrapers are threadedly connected with locking nuts.
2. The intelligent conveying device for pickle pretreatment according to claim 1 is characterized in that: A groove is provided on the inner side of the first conveying frame for use with the two first tooth plates to allow the two first tooth plates to slide left and right. The rotating wheel is used in conjunction with the trapezoidal plate. When the vertical plate moves to the left, the vertical plate slides downward on the inner side of the sliding frame under the cooperation of the rotating wheel and the trapezoidal plate.
3. The intelligent conveying device for pickle pretreatment according to claim 1 is characterized in that: The curvature of the inner side of the arc-shaped scraper is the same as the curvature of the outer surface of the cleaning brush roller, and a through hole for use with the connecting rod is provided on the inner side of the arc-shaped scraper.
4. The intelligent conveying device for pickle pretreatment according to claim 1 is characterized in that: The inner side of the first conveying frame is slidably connected to a material blocking mechanism, and the material blocking mechanism includes a second tooth plate slidably connected to the inner side of the first conveying frame, the second tooth plate is meshed with the driving gear on the front side, a first rotating seat is fixedly provided on the right side of the top of the second tooth plate, a sliding seat is fixedly provided on the top of the first conveying frame, a slide rail is longitudinally slidably connected to the inner side of the sliding seat, a material blocking plate is fixedly provided on the top of the slide rail, and a second rotating seat is fixedly provided on the front side of the bottom of the slide rail, and a connecting rod is rotatably connected to the surfaces of the first rotating seat and the second rotating seat.
5. The intelligent conveying device for pickle pretreatment according to claim 1 is characterized in that: A flexible pushing mechanism is fixedly provided on the right side of the top of the first conveying frame, and the flexible pushing mechanism includes a mounting bracket fixedly provided on the right side of the top of the first conveying frame, a hydraulic rod is fixedly provided on the top of the mounting bracket, a connecting plate is fixedly provided on the output end of the hydraulic rod, two guide rods are fixedly provided on the surface of the connecting plate, pusher plates are slidably connected to the surfaces of the two guide rods, and buffer springs are sleeved on the surfaces of the two guide rods and on the front sides of the pusher plates.
6. The intelligent conveying device for pickle pretreatment according to claim 1 is characterized in that: A second conveying mechanism is arranged at the bottom of the first conveying frame, and the second conveying mechanism includes a second conveying frame arranged at the bottom of the first conveying frame, and two second conveying rollers are rotatably connected to the inner side of the second conveying frame, and second conveying belts are sleeved on the surfaces of the two second conveying rollers, and protective seats are fixed on both sides of the top of the second conveying frame.
7. The intelligent conveying device for pickle pretreatment according to claim 6 is characterized in that: A driving mechanism is fixedly provided at the front end of the first conveying roller on the left side, and the driving mechanism includes a third pulley fixedly provided at the front end of the first conveying roller on the left side, a protective frame is fixedly provided on the left side of the front face of the second conveying frame, and the back side of the protective frame is rotatably connected to two transmission gears, and the two transmission gears are meshed with each other, and the back side of the bottom transmission gear is fixedly connected to the front end of the second conveying roller on the left side, and the back side of the top transmission gear is fixedly provided with a fourth pulley, and the surfaces of the third pulley and the fourth pulley are sleeved with a second belt.
8. The intelligent conveying device for pickle pretreatment according to claim 6 is characterized in that: A workbench is fixedly provided on the left side of the back side of the first conveyor frame, a guide frame is fixedly provided on the bottom of the workbench, a collecting box is provided on the right side of the bottom of the second conveyor belt, six supporting legs are fixedly provided on the surfaces of the first conveyor frame and the second conveyor frame, a laser distance sensor is fixedly provided on the front side of the supporting legs on the rear side, and a perforated protective plate is fixedly provided on the front side of the supporting legs on the front side.
Citation Information
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