Glass plate stacking protection and material taking device of photovoltaic module laminating machine

By using protective films to cover and recycle glass plates in photovoltaic module production, the problem of glass plate pollution is solved and the yield rate of photovoltaic modules is improved.

CN119612186APending Publication Date: 2025-03-14浙江耀能新材料科技有限公司
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Patent Information

Application Number
CN202411837464.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

During the production process of photovoltaic modules, dust and colony contamination are prone to occur between the glass plates, and the existing technology lacks effective protective measures, resulting in a decrease in the yield rate of photovoltaic modules.

Method used

A glass plate stacking protection and material collection device for photovoltaic module laminated glass plates is designed, and the adjacent glass plates are isolated by protective films, and the protective film is recovered when grasping the glass plates through the film winding device to ensure that the glass plates are fully covered and protected during the material collection process.

Benefits of technology

By using protective film to cover and recycle the glass plate, the contamination of the glass plate during storage and material collection is effectively prevented, and the yield rate of photovoltaic modules is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a photovoltaic module laminating machine glass plate stacking protection and material taking device. The device comprises a material table; a thin film winding device is further arranged on one side of the material table, a protective thin film is laid between every two adjacent glass plates, the glass plates are protected through the protective thin films, and the glass plates are prevented from being polluted; when the glass plate is grabbed, the protective film is recycled through the film winding device, and the breadth of the protective film is larger than the length of the glass plate; according to the invention, during the lamination operation of the photovoltaic module, the glass plates can be protected, and each glass plate can be protected; and meanwhile, before each glass plate is grabbed, the protective film can completely cover the glass plate, the time for exposing the upper end face and the lower end face of the glass plate in the air is shortened, and dust is prevented from falling on the surface of the glass plate in the machining process.
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Description

Technical Field

[0001] The invention relates to the field of photovoltaic component processing, in particular to a photovoltaic component laminating machine glass plate stacking protection and material taking device. Background Art

[0002] Solar laminators, often called laminators, are used in solar cell photovoltaic production lines. They usually press glass, EVA, cells, EVA and backplane together to form photovoltaic modules. The principle of solar laminators is to apply a certain pressure on the surface of each layer of material and press these materials tightly together under heating. Since photovoltaic modules have a certain thickness, in order to ensure that the lamination is not misaligned during lamination, a lamination frame is usually configured, that is, glass, EVA, cells, EVA and backplane are placed in the lamination frame for lamination.

[0003] In the production process, glass plates are stacked for pre-storage, and then the material is taken directly from the top of the stacked glass plates. In the actual production process, since the air between the smooth glass plates is excluded, the atmospheric pressure easily presses the two glass plates together. Since the smooth glass plates are easily adsorbed to each other, it is easy to grab multiple glass plates at a time when grabbing a single glass plate. Therefore, when storing glass plates, adjacent glass plates are generally stacked in an interlaced manner to reduce the contact area between adjacent glass plates, so as to facilitate the single glass plate to be taken out at a time.

[0004] However, during the storage process, dust and bacteria are easily accumulated on the non-contact positions between the glass plates. The existing technology can only use a dust-free workshop to reduce dust or bacteria. However, during the production process of photovoltaic modules, for example, the edge trimming operation of the back panel will generate dust, and there is a lack of protection measures for the glass plate stack itself, which reduces the yield rate of photovoltaic modules.

[0005] Therefore, it is necessary for us to improve such a method to overcome the above defects. Summary of the invention

[0006] The object of the present invention is to provide a photovoltaic module laminating machine glass plate stacking protection and material removal device to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A photovoltaic module laminating machine glass plate stacking protection and material removal device, comprising a material table; the material table is used to place the stacked glass plates:

[0009] A film winding device is also provided on one side of the material platform.

[0010] A protective film is laid between adjacent glass plates to protect the glass plates and prevent them from being contaminated. When the glass plates are grabbed, the protective film is recovered by the film winding device.

[0011] The width of the protective film is greater than the length of the glass plate; the protective film is a whole sheet, and the protective film between adjacent glass plates is provided with at least two layers.

[0012] The protective film on the right side of the glass plate is bent and then covered with the protective film, and the protective film on the left side of the glass plate passes through the end of the glass plate and then covers the other glass plate, so that when the protective film is rolled up at the left end, all the protective films can be completely rolled up;

[0013] The material platform is also provided with a glass plate grabbing device for grabbing a single glass plate from the stacked glass plates;

[0014] The material platform is also provided with a glass plate conveying device for receiving the glass plate grabbed by the glass plate grabbing device.

[0015] Furthermore, the film winding device includes a winding bracket, a film winding roller and a winding power device; a film winding roller is installed on the top left side of the winding bracket; the winding bracket includes two first bracket side panels; the front and rear ends of the film winding roller shaft are rotatably arranged on the first bracket side panel through a first bearing; the winding power device includes a winding motor, which is fixedly installed on the rear top of the first bracket side panel through a winding motor bracket, and the winding motor is driven and connected to the film winding roller through a first synchronous belt transmission device.

[0016] Furthermore, the first synchronous belt transmission device includes two first synchronous belt pulleys and a first synchronous belt connected between the two first synchronous belt pulleys, one of the first synchronous belt pulleys is fixedly mounted on the output shaft of the winding motor, and the other first synchronous belt pulley is fixedly mounted on the rear side of the rotating shaft of the film winding roller.

[0017] Furthermore, a plurality of guide rollers are provided on the top right side of the winding bracket, which are used to guide the protective film into the film winding roller.

[0018] Furthermore, the glass plate grabbing device is provided with two groups, and the two groups of glass plate grabbing devices are symmetrically arranged on the front and rear sides of the stacked glass plates; the glass plate grabbing device includes a grabbing horizontal bracket, a horizontal moving plate and a first ball screw mechanism for driving the horizontal moving plate to move; and also includes a grabbing mechanism for grabbing the glass plate; the grabbing bracket includes a slide rail mounting plate, and a first slide rail is horizontally mounted on the inner side of the slide rail mounting plate along the left and right directions, and the first slide rail is provided with two groups and is arranged parallel to each other, and the front end of the first slide rail is slidably mounted with the horizontal moving plate through a slider; the first ball screw mechanism includes a first ball screw and a first screw nut, the first ball screw is horizontally fixedly mounted on the inner side of the slide rail mounting plate through a bearing and a bearing seat, and the first ball screw is transmission-connected with a first screw nut, wherein the first screw nut is fixedly mounted on the outer side of the horizontal moving plate through a first nut seat, and when the first ball screw rotates, the horizontal moving plate can be driven to move left and right through the first nut seat; the glass plate grabbing device also includes a horizontal moving power device, and the horizontal moving power device is drivingly connected to the first ball screw mechanism.

[0019] Furthermore, the horizontal movement power device includes a horizontal movement motor, which is fixedly mounted on the slide rail mounting plate via a first motor bracket, and the horizontal movement power device drives a first ball screw connected to a first ball screw mechanism via a coupling.

[0020] Furthermore, two groups of grabbing mechanisms are symmetrically arranged on the left and right sides of the horizontal movable plate, and the grabbing mechanism includes a lifting mechanism, a grabbing suction cup bracket and a grabbing vacuum suction cup; the lifting mechanism is fixedly mounted on the inner side of the lifting mounting plate, and the lifting mounting plate is fixedly mounted on the inner side of the horizontal movable plate; a second slide rail is vertically mounted on the inner side of the lifting mounting plate, and a grabbing suction cup bracket is slidably mounted on the front end of the second slide rail through a slider; the lifting mechanism includes a second ball screw mechanism, and the second ball screw mechanism includes a second ball screw and a second screw nut, the second ball screw is vertically fixedly mounted on the inner side of the lifting mounting plate through a bearing and a bearing seat, and a second screw nut is transmission-connected to the second ball screw, wherein the second screw nut is fixedly mounted on the outer side of the grabbing suction cup bracket through a second nut seat, and when the second ball screw rotates, the grabbing suction cup bracket can be driven to move up and down through the second nut seat; a lifting motor is also fixedly mounted on the top of the lifting mounting plate through a third motor bracket, and the lifting motor drives the second ball screw connected to the second ball screw mechanism through a coupling.

[0021] Furthermore, the suction cup bracket for grasping includes a vertical bracket and a suction cup mounting plate, the bottom of the vertical bracket is rotatably connected to the suction cup mounting plate, and a plurality of vacuum suction cups for grasping are fixedly mounted on the suction cup mounting plate.

[0022] Furthermore, a rotatable connecting seat is fixedly provided on the upper middle part of the suction cup mounting plate, and the rotatable connecting seat is rotatably connected to the bottom of the vertical bracket through a pin.

[0023] Furthermore, the glass plate conveying device includes a conveying bracket and a receiving power device, the conveying bracket is fixedly mounted on the right end of the material table; a third slide rail is arranged on the top of the conveying bracket, and the top of the third slide rail is slidably connected to a receiving plate through a slider, and the receiving power device includes a receiving motor, two second synchronous pulleys and a second synchronous belt, the second synchronous belt transmission is connected between the two second synchronous pulleys, the receiving motor is fixedly mounted on the right end of the conveying bracket through the third motor bracket, a second synchronous pulley is fixedly mounted on the output shaft of the receiving motor, and another second synchronous pulley is rotatably mounted on the left end of the conveying bracket through a bearing and a bearing seat; at the same time, a synchronous belt clamp is also fixedly mounted on the bottom of the receiving plate, wherein the synchronous belt clamp is fixedly connected to a section of the second synchronous belt; when the receiving motor is actuated, it can drive the receiving plate to move along the third slide rail.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The advantage of the present invention is that it can protect the glass plates during the lamination operation of photovoltaic modules and can provide protection for each glass plate; at the same time, before each glass plate is grabbed, the protective film can completely cover the glass plate (referring to complete coverage of the upper and lower end surfaces of the glass plate), reducing the time that the upper and lower end surfaces of the glass plate are exposed to the air and preventing dust from falling on the surface of the glass plate during the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The present invention is a schematic structural diagram of a glass plate stacking protection and material removal device for a photovoltaic module laminating machine.

[0027] Figure 2 It is a front view of a glass plate stacking protection and material removal device of a photovoltaic module laminating machine.

[0028] Figure 3 A side view of a glass plate stacking protection and material removal device for a photovoltaic module laminating machine.

[0029] Figure 4 A top view of a glass plate stacking protection and material removal device for a photovoltaic module laminating machine.

[0030] Figure 5 The present invention is a schematic structural diagram of a film winding device in a glass plate stacking protection and material taking device of a photovoltaic module laminating machine.

[0031] Figure 6 The present invention is a schematic structural diagram of a glass plate grabbing device in a glass plate stacking protection and material taking device of a photovoltaic module laminating machine.

[0032] Figure 7 The present invention is a schematic structural diagram of a first ball screw mechanism in a glass plate stacking protection and material removal device of a photovoltaic module laminating machine.

[0033] Figure 8 The present invention is a schematic diagram of the structure of a lifting mechanism in a glass plate stacking protection and material removal device of a photovoltaic module laminating machine.

[0034] Fig. 9 The present invention is a schematic structural diagram of a glass plate conveying device in a glass plate stacking protection and material taking device of a photovoltaic module laminating machine.

[0035] Fig.10 The present invention is a bottom view of a glass plate conveying device in a glass plate stacking protection and material removal device of a photovoltaic module laminating machine.

[0036] Fig.11 Schematic diagram of multiple stacked glass panels covered with protective film.

[0037] Fig.12 It is a schematic diagram of the glass plate being grabbed in step S4 of the present invention.

[0038] Fig.13 It is a schematic diagram of the glass plate being grabbed in step S5 of the present invention. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0040] See also Figure 1-11 , a photovoltaic module laminating machine glass plate stacking protection and material taking device, comprising a material table 1;

[0041] The material table 100 is used to place stacked glass plates 900:

[0042] A film winding device 200 is also provided on one side of the material platform 100.

[0043] like Fig.11As shown, in this solution, a protective film 300 is laid between adjacent glass plates 900, and the protective film 300 is used to protect the glass plates 900 to prevent the glass plates 900 from being contaminated; and when the glass plates 900 are grabbed, the protective film 300 is recovered by the film winding device 200.

[0044] The protective film 300 is any one of an LDPE film, an MDPE film and an LLDPE film;

[0045] The width of the protective film 300 should be greater than the length of the glass plate 900; at the same time, the protective film 300 is a whole sheet, and the protective film 300 between adjacent glass plates 900 is provided with at least two layers.

[0046] like Fig.11 As shown, the protective film 300 on the right side of the glass plate 900 is bent and then covered on the protective film 300, and the protective film 300 on the left side of the glass plate 900 passes through the end of the glass plate 900 and then covers another glass plate 900, so that when the protective film 300 is rolled up at the left end, all the protective films 300 can be completely rolled up;

[0047] The material platform 100 is also provided with a glass plate grabbing device 400 for grabbing a single glass plate 900 from the stacked glass plates 900;

[0048] The material platform 100 is also provided with a glass plate conveying device 500 for receiving the glass plate grabbed by the glass plate grabbing device 400;

[0049] like Figure 5 As shown, in this solution, the film winding device 200 includes a winding support 210, a film winding roller 220 and a winding power device 240;

[0050] A film winding roller 220 is installed on the left side of the top of the winding bracket 210;

[0051] The winding support 210 includes two first support side plates 211;

[0052] The front and rear ends of the rotating shaft of the film winding roller 220 are rotatably arranged on the first bracket side plate 211 through the first bearing 221;

[0053] The winding power device 240 includes a winding motor 241, which is fixedly mounted on the top of the rear side of the first bracket side plate 211 through a winding motor bracket 242, and the winding motor 241 is driven and connected to the film winding roller 220 through a first synchronous belt transmission device 245;

[0054] The first synchronous belt transmission device 245 includes two first synchronous belt pulleys 243 and a first synchronous belt 243 connected between the two first synchronous belt pulleys 243, wherein one of the first synchronous belt pulleys 243 is fixedly mounted on the output shaft of the winding motor 241, and the other first synchronous belt pulley 243 is fixedly mounted on the rear side of the rotating shaft of the film winding roller 220;

[0055] At the same time, in this solution, a plurality of guide rollers 230 are also provided on the top right side of the winding bracket 210; they are used to guide the protective film 300 into the film winding roller 220;

[0056] When the film winding device 200 is working, one end of the protective film 300 is fixed on the film winding roller 220. When the winding power device 240 is activated, the film winding roller 220 is driven to wind up, and the protective film 300 is wound up;

[0057] The glass plate grabbing devices 400 are provided in two groups, and the two groups of glass plate grabbing devices 400 are symmetrically arranged on the front and rear sides of the stacked glass plates 900;

[0058] like Figure 6-8 As shown, the glass plate grabbing device 400 includes a grabbing horizontal bracket 410, a horizontal moving plate 420, and a first ball screw mechanism 430 for driving the horizontal moving plate 420 to move; and also includes a grabbing mechanism 450 for grabbing the glass plate 900;

[0059] The grab bracket 410 includes a slide rail mounting plate 411, and a first slide rail 412 is horizontally mounted on the inner side of the slide rail mounting plate 411 along the left-right direction. The first slide rail 412 is provided with two groups and is arranged parallel to each other. A horizontal moving plate 420 is slidably mounted on the front end of the first slide rail 412 through a slider.

[0060] The first ball screw mechanism 430 includes a first ball screw 431 and a first screw nut 432. The first ball screw 431 is horizontally fixedly installed on the inner side of the slide rail mounting plate 411 through a bearing and a bearing seat. The first ball screw 431 is transmission-connected with a first screw nut 432. The first screw nut 432 is fixedly installed on the outer side of the horizontal moving plate 420 through a first nut seat 433. When the first ball screw 431 rotates, the horizontal moving plate 420 can be driven to move left and right through the first nut seat 433.

[0061] The glass plate grabbing device 400 further includes a horizontal moving power device 440, which is driven and connected to the first ball screw mechanism 430;

[0062] The horizontal movement power device 440 includes a horizontal movement motor 441, which is fixedly mounted on the slide rail mounting plate 411 through a first motor bracket 442, and the horizontal movement power device 434 drives the first ball screw 431 connected to the first ball screw mechanism 430 through a coupling;

[0063] The horizontal moving power device 434 of the glass plate grabbing device 400 is actuated, and the horizontal moving plate 420 is driven to move horizontally through the first ball screw mechanism 430;

[0064] Two groups of gripping mechanisms 450 are symmetrically arranged on the left and right sides of the horizontal moving plate 420. The gripping mechanism 450 includes a lifting mechanism 451, a gripping suction cup bracket 452 and a gripping vacuum suction cup 453.

[0065] The lifting mechanism 451 is fixedly mounted on the inner side of the lifting installation plate 454, and the lifting installation plate 454 is fixedly mounted on the inner side of the horizontal moving plate 420;

[0066] A second slide rail 4541 is vertically installed on the inner side of the lifting installation plate 454, and a grabbing suction cup bracket 452 is slidably installed on the front end of the second slide rail 4541 through a slider;

[0067] The lifting mechanism 451 includes a second ball screw mechanism, which includes a second ball screw 4511 and a second screw nut 4512. The second ball screw 4511 is vertically fixedly installed on the inner side of the lifting mounting plate 454 through a bearing and a bearing seat. The second ball screw 4511 is transmission-connected with a second screw nut 4512, wherein the second screw nut 4512 is fixedly installed on the outer side of the grabbing suction cup bracket 452 through a second nut seat 4513. When the second ball screw 4511 rotates, the grabbing suction cup bracket 452 can be driven to move up and down through the second nut seat 4513.

[0068] A lifting motor 4516 is also fixedly mounted on the top of the lifting mounting plate 454 via a third motor bracket 4515, and the lifting motor 4516 drives the second ball screw 4511 connected to the second ball screw mechanism 4510 via a coupling;

[0069] Meanwhile, in the present embodiment, the gripping suction cup bracket 452 comprises a vertical bracket 4521 and a suction cup mounting plate 4522, the bottom of the vertical bracket 4521 is rotatably connected to the suction cup mounting plate 4522, and a plurality of gripping vacuum suction cups 453 are fixedly mounted on the suction cup mounting plate 4522;

[0070] Specifically, a rotating connection seat 4523 is fixedly provided on the upper middle portion of the suction cup mounting plate 4522, and the rotating connection seat 4523 is rotatably connected to the bottom of the vertical bracket 4521 through a pin;

[0071] like Figure 9-10 As shown, the glass plate conveying device 500 includes a conveying bracket 501 and a receiving power device 510, and the conveying bracket 501 is fixedly installed at the right end of the material platform 100;

[0072] The top of the conveying bracket 501 is provided with a third slide rail 502, and the top of the third slide rail 502 is slidably connected to a receiving plate 503 through a slider. The receiving power device 510 includes a receiving motor 511, two second synchronous pulleys 513 and a second synchronous belt 514, and the second synchronous belt 514 is transmission-connected between the two second synchronous pulleys 513.

[0073] The receiving motor 511 is fixedly mounted on the right end of the conveying bracket 501 through the third motor bracket 512, a second synchronous pulley 513 is fixedly mounted on the output shaft of the receiving motor 511, and another second synchronous pulley 513 is rotatably mounted on the left end of the conveying bracket 501 through a bearing and a bearing seat;

[0074] At the same time, a synchronous belt clamp 515 is fixedly installed at the bottom of the receiving plate 503, wherein the synchronous belt clamp 515 is fixedly connected to a section of the second synchronous belt 514; when the receiving motor 511 is activated, the receiving plate 503 can be driven to move along the third slide rail 502;

[0075] When the present invention works, Fig.11 As shown, when storing the glass plates 900, a whole protective film 300 is used to cover multiple glass plates 900, that is, two layers of protective films 300 are separated between adjacent glass plates 900, and the protective film 300 on the right side of the glass plate 900 is bent and then covered on the protective film 300, and the protective film 300 on the left side of the glass plate 900 will go around the end of the glass plate 900 and then cover another glass plate 900, so that when the protective film 300 is rolled up at the left end, all the protective films 300 can be rolled up. The glass plate 900 is completely rolled up without being overturned; the advantage of this type of glass plate storage is that each glass plate can be protected, and when the previous glass plate is taken away, at least one layer of protective film 300 will also exist on the surface of the next glass plate; it is ensured that each glass plate can be protected when not being grabbed, and the time the glass plate is exposed to the air is reduced. Since it is most important to ensure that the upper and lower surfaces of the glass plate are dust-free for photovoltaic module processing, in this article, the glass plate exposed to the air refers to the upper and lower end surfaces of the glass plate being exposed to the air;

[0076] When grabbing a single glass plate, the following steps are included:

[0077] S1, placing a plurality of stacked glass plates 900 covered with a protective film 300 on a material platform 100, fixing the upper end of the protective film 300 on a film winding roller 220,

[0078] S2, the film winding device 240 of the film winding device 200 is actuated to drive the film winding roller 220 to rotate, and the film winding roller 220 rotates to roll up the protective film 300 from the stacked glass plates 900, at which time the protective film 300 on the top of the top glass plate 900 is torn off, and the top of the top glass plate 900 is exposed; the film winding device 200 stops operating;

[0079] S3, the glass plate grabbing device 400 is actuated, the horizontal moving power device 440 drives the first ball screw mechanism 430 to move the grabbing mechanism 450 to the left end, at which time the grabbing mechanism 450 is located on the top of the uppermost glass plate, and then the second ball screw mechanism of the lifting mechanism 451 is actuated to drive the grabbing suction cup bracket 452 to move downward, at which time the grabbing vacuum suction cup 453 contacts the uppermost glass plate, and the grabbing vacuum suction cup 453 is actuated to absorb the glass plate;

[0080] S4, the second ball screw mechanism of the two sets of lifting mechanisms 451 at the left end is actuated to drive the left end of the glass plate to move upward, while the two sets of lifting mechanisms 451 at the right end are stopped; at this time, the left end of the glass plate is tilted; then the winding power device 240 of the film winding device 200 is actuated to drive the film winding roller 220 to rotate, and a layer of protective film 300 under the top glass plate is torn off from the bottom of the glass plate; Fig.12 As shown, at this time, there is an angle between the protective film 300 and the glass plate, and the glass plate is most easily torn off;

[0081] If the glass plate is lifted up vertically, the protective film below the glass plate will be lifted up by the top glass plate, so that the protective film on the next glass plate will be torn off and even cause the next glass plate to move.

[0082] At this time, since the two sets of lifting mechanisms 451 located at the right end stop, Fig.12 As shown, the right end of the glass plate will be pressed on the protective film on the top of the right end of the next glass plate. At this time, the protective film above the next glass plate will not be torn off, and the next glass plate can be fully protected.

[0083] S5, such as Fig.13As shown, when the protective film 300 below the top glass plate is mostly separated; at this time, only the rightmost end of the top glass plate is in contact with the protective film 300 below, the second ball screw mechanism of the two sets of lifting mechanisms 451 at the right end is actuated to completely separate the top glass plate from the protective film 300 below; the right end of the glass plate rises so that the glass plate is in a horizontal state;

[0084] S6, the horizontal moving power device 440 drives the first ball screw mechanism 430 to move to the rightmost end, at which time the glass plate is located at the top of the receiving plate 503; the second ball screw mechanism of the lifting mechanism 451 is actuated to drive the glass plate to move downward onto the receiving plate 503, and the vacuum suction cup 453 is actuated to put down the glass plate;

[0085] Then repeat the cycle S2-S7 to achieve the grabbing of the next glass plate;

[0086] Meanwhile, in the illustration of the present invention, in order to more clearly show the structure between the protective film and the glass plate, the ratio of the thickness between the protective film and the glass plate is adjusted, and the thickness of the film is increased in the illustration; there is no restriction on the thickness of the protective film in the actual production process, but considering the cost issue, the thickness of the protective film is generally between 0.03 mm and 0.06 mm;

[0087] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invention product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the equipment or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "connection" and the like should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

Claims

1. A photovoltaic module laminating machine glass plate stacking protection and material removal device, comprising a material table; the material table is used to place the stacked glass plates: A film winding device is also provided on one side of the material platform. A protective film is laid between adjacent glass plates to protect the glass plates and prevent them from being contaminated. When the glass plates are grabbed, the protective film is recovered by the film winding device. The width of the protective film is greater than the length of the glass plate; the protective film is a whole sheet, and the protective film between adjacent glass plates is provided with at least two layers. The protective film on the right side of the glass plate is bent and then covered with the protective film, and the protective film on the left side of the glass plate passes through the end of the glass plate and then covers the other glass plate, so that when the protective film is rolled up at the left end, all the protective films can be completely rolled up; The material platform is also provided with a glass plate grabbing device for grabbing a single glass plate from the stacked glass plates; The material platform is also provided with a glass plate conveying device for receiving the glass plate grabbed by the glass plate grabbing device.

2. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 1, characterized in that: The film winding device includes a winding bracket, a film winding roller and a winding power device; a film winding roller is installed on the top left side of the winding bracket; the winding bracket includes two first bracket side panels; the front and rear ends of the film winding roller shaft are rotatably arranged on the first bracket side panel through a first bearing; the winding power device includes a winding motor, which is fixedly installed on the rear top of the first bracket side panel through a winding motor bracket, and the winding motor is driven and connected to the film winding roller through a first synchronous belt transmission device.

3. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 2, characterized in that: The first synchronous belt transmission device includes two first synchronous belt wheels and a first synchronous belt connected between the two first synchronous belt wheels, one of the first synchronous belt wheels is fixedly mounted on the output shaft of the winding motor, and the other first synchronous belt wheel is fixedly mounted on the rear side of the rotating shaft of the film winding roller.

4. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 3, characterized in that: A plurality of guide rollers are also arranged on the top right side of the winding bracket, and are used to guide the protective film into the film winding roller.

5. The photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 1, characterized in that: The glass plate grabbing device is provided with two groups, and the two groups of glass plate grabbing devices are symmetrically arranged on the front and rear sides of the stacked glass plates; the glass plate grabbing device includes a grabbing horizontal bracket, a horizontal moving plate and a first ball screw mechanism for driving the horizontal moving plate to move; and also includes a grabbing mechanism for grabbing the glass plate; the grabbing bracket includes a slide rail mounting plate, and a first slide rail is horizontally mounted on the inner side of the slide rail mounting plate along the left and right directions, and the first slide rail is provided with two groups and is arranged parallel to each other, and the front end of the first slide rail is slidably mounted with the horizontal moving plate through a slider; the first ball screw mechanism includes a first ball screw and a first screw nut, the first ball screw is horizontally fixedly mounted on the inner side of the slide rail mounting plate through a bearing and a bearing seat, and the first ball screw is transmission-connected with a first screw nut, wherein the first screw nut is fixedly mounted on the outer side of the horizontal moving plate through a first nut seat, and when the first ball screw rotates, the horizontal moving plate can be driven to move left and right through the first nut seat; the glass plate grabbing device also includes a horizontal moving power device, and the horizontal moving power device is drivingly connected to the first ball screw mechanism.

6. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 5, characterized in that: The horizontal movement power device comprises a horizontal movement motor, which is fixedly mounted on the slide rail mounting plate via a first motor bracket, and the horizontal movement power device drives a first ball screw connected to a first ball screw mechanism via a coupling.

7. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 6, characterized in that: Two groups of grabbing mechanisms are symmetrically arranged on the left and right sides of the horizontal movable plate, and the grabbing mechanism includes a lifting mechanism, a grabbing suction cup bracket and a grabbing vacuum suction cup; the lifting mechanism is fixedly installed on the inner side of the lifting mounting plate, and the lifting mounting plate is fixedly installed on the inner side of the horizontal movable plate; a second slide rail is vertically installed on the inner side of the lifting mounting plate, and the front end of the second slide rail is slidably installed with the grabbing suction cup bracket through a slider; the lifting mechanism includes a second ball screw mechanism, and the second ball screw mechanism includes a second ball screw and a second screw nut, the second ball screw is vertically fixedly installed on the inner side of the lifting mounting plate through a bearing and a bearing seat, and the second ball screw is transmission-connected with a second screw nut, wherein the second screw nut is fixedly installed on the outer side of the grabbing suction cup bracket through a second nut seat, and when the second ball screw rotates, the grabbing suction cup bracket can be driven to move up and down through the second nut seat; a lifting motor is also fixedly installed on the top of the lifting mounting plate through a third motor bracket, and the lifting motor drives the second ball screw connected to the second ball screw mechanism through a coupling.

8. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 7, characterized in that: The gripping suction cup bracket comprises a vertical bracket and a suction cup mounting plate. The bottom of the vertical bracket is rotatably connected to the suction cup mounting plate, and a plurality of gripping vacuum suction cups are fixedly mounted on the suction cup mounting plate.

9. A photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 8, characterized in that: A rotating connection seat is fixedly arranged above the middle of the suction cup mounting plate, and the rotating connection seat is rotatably connected to the bottom of the vertical bracket through a pin.

10. The photovoltaic module laminating machine glass plate stacking protection and material removal device according to claim 1, characterized in that: The glass plate conveying device includes a conveying bracket and a receiving power device, the conveying bracket is fixedly installed at the right end of the material table; a third slide rail is arranged on the top of the conveying bracket, and the top of the third slide rail is slidably connected with a receiving plate through a slider, and the receiving power device includes a receiving motor, two second synchronous pulleys and a second synchronous belt, and the second synchronous belt transmission is connected between the two second synchronous pulleys. The receiving motor is fixedly installed on the right end of the conveying bracket through the third motor bracket, and a second synchronous pulley is fixedly installed on the output shaft of the receiving motor, and another second synchronous pulley is rotatably installed on the left end of the conveying bracket through a bearing and a bearing seat; at the same time, a synchronous belt clamp is also fixedly installed on the bottom of the receiving plate, and the synchronous belt clamp is fixedly connected to a section of the second synchronous belt; when the receiving motor is actuated, it can drive the receiving plate to move along the third slide rail.

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