Preparation equipment and production method of moisture absorption and sweat releasing functional polyester material

Abstract

The invention belongs to the field of polyester materials, particularly relates to moisture absorption and sweat releasing functional polyester material preparation equipment and a production method thereof, and aims to solve the problems of non-uniform cleaning effect and serious waste of cleaning liquid in the existing treatment equipment and method, the invention provides the following scheme: the moisture absorption and sweat releasing functional polyester material preparation equipment comprises a cleaning box, and rectangular holes are formed in the tops of the two sides of the cleaning box; supporting plates are fixedly connected to the two sides of the cleaning box correspondingly, inflatable shafts are rotatably connected to one sides of the supporting plates correspondingly, the same gray fabric is wound around the outer walls of the two inflatable shafts, a plurality of rotating rollers are rotatably connected to the interior of the cleaning box, and the gray fabric is wound around the outer walls of the rotating rollers. The nozzle can swing left and right, so that the cleaning liquid can uniformly cover the surface of the gray fabric, the cleaning effect is improved, the gray fabric is extruded through cooperation of the ejector rod and the ejector plate, the moisture absorption process in actual use is simulated, and the moisture absorption effect of the gray fabric is accurately evaluated.

Description

Technical Field

[0001] The present invention relates to the technical field of polyester materials, and in particular to a preparation device for a moisture-absorbing and perspiration-releasing functional polyester material and a production method thereof. Background Art

[0002] Polyester fabric is a common synthetic fiber used in everyday clothing. Its greatest advantages are its excellent wrinkle resistance and shape retention, making it suitable for outerwear, bags, tents, and other outdoor products. Polyester, also known as PET fiber, is a polymer fiber made by spinning polyester from the condensation of an organic dibasic acid and a diol. Polyester fiber is a relatively new synthetic fiber.

[0003] Traditional processing equipment and methods often suffer from uneven cleaning results, significant waste of cleaning fluid, and inconvenient fabric performance testing. Especially during the cleaning process, due to the fixed position of the nozzle, the cleaning fluid struggles to evenly cover the fabric surface, resulting in poor cleaning results. Furthermore, post-cleaning fabric performance testing typically requires separate equipment, increasing production processes and time costs. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the processing equipment and methods in the prior art, such as uneven cleaning effect, serious waste of cleaning liquid, and inconvenient detection of grey fabric performance, and to propose a moisture-absorbing and perspiration-wicking functional polyester material preparation device and production method.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A device for preparing a moisture-wicking functional polyester material comprises a washing box, wherein rectangular holes are provided on the tops of both sides of the washing box, support plates are fixedly connected to both sides of the washing box, and an air shaft is rotatably connected to one side of each support plate, and the outer walls of the two air shafts are wound with a same grey fabric, and the interior of the washing box is rotatably connected to a plurality of rotating rollers, and the grey fabric is wound around the outer walls of the plurality of rotating rollers;

[0007] A water box is rotatably connected to the inner wall of one side of the cleaning box, one end of the water box is fixedly connected to a plurality of nozzles, and a rectangular box is fixedly connected to one side of the cleaning box, and an adjustment component for adjusting the angle of the nozzle is provided inside the rectangular box;

[0008] A supply assembly for supplying cleaning liquid to the nozzle is provided on one side of the cleaning box;

[0009] One side of the cleaning box is slidably connected with a transverse plate, and one side of the transverse plate is provided with a detection component for detecting the moisture absorption performance of the grey cloth.

[0010] In a possible design, the adjustment assembly includes a plurality of rotating rods rotatably connected to the inner wall of one side of the rectangular box, one end of the rotating rod is fixedly connected to one end of the water box, the outer wall of the rotating rod is fixedly sleeved with a gear, a sliding plate is slid through one side of the rectangular box, one end of the sliding plate is fixedly connected to the inner wall of one side of the rectangular box with the same spring, the top and bottom of the sliding plate are fixedly connected to a plurality of racks, and the racks are meshed with the gears.

[0011] In one possible design, the supply assembly includes a water pump fixedly connected to the inner wall of one side of the cleaning tank, the water inlet of the water pump is fixedly connected to the liquid inlet pipe, one end of the liquid inlet pipe extends to the interior of the cleaning tank, the water outlet of the water pump is fixedly connected to the liquid outlet pipe, one end of the multiple water boxes is rotatably connected to the distribution pipe, and one end of the multiple distribution pipes is fixedly passed through the cleaning tank and connected to the liquid outlet pipe.

[0012] In one possible design, the detection assembly includes a plurality of push rods fixedly connected to one side of the horizontal plate, a top plate fixedly connected to one side of the cleaning box, the top plate is located above the push rod and cooperates with the push rod, a liquid receiving box is fixedly connected to one side of the cleaning box, an inclined groove is provided on the top of the liquid receiving box, a return water port is provided on one side of the cleaning box, the return water port is used in conjunction with the inclined groove, and the liquid receiving box is located below the plurality of push rods.

[0013] In one possible design, one side of the support plate is fixedly connected to an L-shaped plate, one side of the L-shaped plate is fixedly connected to a winding motor, one end of the inflatable shaft is fixedly connected to a rotating shaft, and the output shaft of the winding motor is fixedly connected to one end of the rotating shaft.

[0014] In a possible design, a fixed sleeve on the outer wall of one of the rotating shafts is provided with a push rod, and the push rod cooperates with the transverse plate and is used to push the transverse plate upward.

[0015] In a possible design, a vertical rod is fixedly connected to one side of the bottom of the horizontal plate, a trapezoidal block is fixedly connected to the bottom of the vertical rod, the trapezoidal block is used in conjunction with the sliding plate, and the four corners of the bottom of the cleaning box are fixedly connected to support legs.

[0016] A method for producing a moisture-absorbing and perspiration-wicking functional polyester material preparation device comprises the following steps:

[0017] S1. The raw material is one of hydrophilic modified polyester, cationic modified polyester, polyamide ester modified polyester or polyol modified polyester. The selection of these raw materials helps to improve the moisture absorption and perspiration wicking properties of polyester;

[0018] S2. Modifying the raw materials to improve the moisture absorption and perspiration wicking properties of polyester;

[0019] S3. The modified polyester raw material is prepared into moisture-absorbing and perspiration-wicking functional polyester fiber through a spinning process. After being spun into grey fabric, the grey fabric is bleached and cleaned.

[0020] In the present application, when in use, the grey cloth is fed from one of the rectangular holes, wound around the outer walls of a plurality of rotating rollers, and then extended from another rectangular hole, and is wound by the winding roller. The corresponding winding motor is started, and the output shaft of the winding motor drives the air shaft to rotate, and the air shaft drives the grey cloth to be wound;

[0021] A solution of bleach and detergent is sent into the washing tank, and the water pump is started. The water pump draws the cleaning liquid from the washing tank to the outlet pipe through the liquid inlet pipe, and then sends it to the inside of multiple water boxes through the distribution pipe. The multiple water boxes then spray water through multiple nozzles to wash the grey cloth. The washed grey cloth will enter the solution below, soak it, and then be rolled up.

[0022] At the same time, when one of the winding motors rotates, it drives the rotating shaft to rotate, and the rotating shaft drives the pushing rod to rotate. The pushing rod is lifted at intervals, and then the cross plate drives multiple push rods to move upward. The push rods collide with the upper top plate and squeeze the discharged grey cloth at the same time. This can not only detect the moisture absorption effect of the grey cloth, but also reduce the subsequent drying time. The squeezed cleaning liquid flows back to the inside of the cleaning box through the chute and rectangular box for reuse.

[0023] And when the horizontal plate rises, it will drive the vertical rod to move upward, the vertical rod will drive the trapezoidal block to move upward, the trapezoidal block will drive the sliding plate to move horizontally, the sliding plate will squeeze the spring and drive multiple racks to move horizontally, the racks will drive the gears to rotate, the gears will drive the rotating rods to rotate, the rotating rods will drive multiple water boxes to rotate, the water boxes will drive the nozzles to rotate, when the sliding plate is no longer in contact with the trapezoidal block, the multiple nozzles will reset, and the nozzles can swing left and right to improve the cleaning range and cleaning effect.

[0024] Beneficial Effect: Improved cleaning effect: The device is equipped with an adjustable nozzle. By adjusting the drive of the component, the nozzle can swing left and right, ensuring that the cleaning liquid can evenly cover the surface of the fabric, improving the cleaning effect. This design not only improves cleaning efficiency, but also reduces cleaning liquid waste.

[0025] Optimized Performance Testing: The machine incorporates an integrated testing component that monitors the fabric's moisture absorption properties in real time during the cleaning process. The ejector rod and ejector plate work together to squeeze the fabric, simulating the actual moisture absorption process, allowing for accurate evaluation of the fabric's moisture absorption performance. This design not only simplifies the production process but also improves product quality control.

[0026] Energy saving and environmental protection: The equipment is equipped with a water return port and a liquid collection box to recycle the cleaning fluid after cleaning, reducing water waste. At the same time, by optimizing the use of cleaning fluid, production costs and environmental burden are reduced.

[0027] High degree of automation: The machine uses automated components such as a winding motor and air shaft to automatically wind and unwind the fabric. This design not only improves production efficiency but also reduces the difficulty and cost of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the three-dimensional structure of a moisture-absorbing and perspiration-wicking functional polyester material preparation device proposed in the present invention;

[0029] Figure 2 This is a schematic diagram of the three-dimensional structure of the second perspective of the equipment for preparing moisture-absorbing and perspiration-wicking functional polyester material proposed by the present invention;

[0030] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of a cleaning box in a moisture-absorbing and perspiration-wicking functional polyester material preparation device proposed in the present invention;

[0031] Figure 4 This is a schematic diagram of the three-dimensional structure of the liquid receiving box and the L-shaped plate in the equipment for preparing moisture-absorbing and perspiration-wicking functional polyester materials proposed in the present invention;

[0032] Figure 5 This is a schematic diagram of the three-dimensional structure of a rectangular box in a device for preparing moisture-absorbing and perspiration-wicking functional polyester material proposed in the present invention;

[0033] Figure 6 This is a schematic diagram of the three-dimensional water box and water pump structure of the moisture-absorbing and perspiration-wicking functional polyester material preparation equipment proposed in the present invention.

[0034] In the figure: 1. Cleaning box; 2. Liquid collecting box; 3. Inflatable shaft; 4. Top plate; 5. Grey cloth; 6. Rectangular hole; 7. Support leg; 8. Liquid inlet pipe; 9. Water pump; 10. Liquid outlet pipe; 11. Horizontal plate; 12. Rectangular box; 13. Support plate; 14. Winding motor; 15. Water box; 16. Water return port; 17. Rotating roller; 18. Top rod; 19. Inclined slot; 20. Push rod; 21. Rotating shaft; 23. L-shaped plate; 24. Trapezoidal block; 25. Vertical rod; 26. Rotating rod; 27. Gear; 28. Sliding plate; 29. ​​Rack; 30. Spring; 31. Distribution pipe; 32. Nozzle. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0036] Example 1; Reference Figure 1-6 , a moisture-absorbing and perspiration-releasing functional polyester material preparation device, which is used in the field of polyester materials, includes: a washing box 1, rectangular holes 6 are opened on the top of both sides of the washing box 1, support plates 13 are fixedly connected to both sides of the washing box 1, one side of the support plate 13 is rotatably connected to an inflatable shaft 3, the outer walls of the two inflatable shafts 3 are wound with the same grey cloth 5, the interior of the washing box 1 is rotatably connected to a plurality of rotating rollers 17, the grey cloth 5 is wound around the outer walls of the plurality of rotating rollers 17, an L-shaped plate 23 is fixedly connected to one side of the support plate 13, a winding motor 14 is fixedly connected to one side of the L-shaped plate 23, one end of the inflatable shaft 3 is fixedly connected to a rotating shaft 21, and the output shaft of the winding motor 14 is fixedly connected to one end of the rotating shaft 21;

[0037] A water box 15 is rotatably connected to the inner wall of one side of the washing box 1, and one end of the water box 15 is fixedly connected to a plurality of nozzles 32. A rectangular box 12 is fixedly connected to one side of the washing box 1, and an adjustment component for adjusting the angle of the nozzle 32 is provided inside the rectangular box 12. The adjustment component includes a plurality of rotating rods 26 rotatably connected to the inner wall of one side of the rectangular box 12, one end of the rotating rod 26 is fixedly connected to one end of the water box 15, and a gear 27 is fixedly sleeved on the outer wall of the rotating rod 26. A sliding plate 28 slides through one side of the rectangular box 12, and a spring 30 is fixedly connected between one end of the sliding plate 28 and the inner wall of one side of the rectangular box 12. A plurality of racks 29 are fixedly connected to the top and bottom of the sliding plate 28, and the racks 29 are meshed with the gear 27;

[0038] A supply assembly for supplying cleaning liquid to the nozzle 32 is provided on one side of the cleaning tank 1. The supply assembly includes a water pump 9 fixedly connected to the inner wall of one side of the cleaning tank 1. The water inlet of the water pump 9 is fixedly connected to the liquid inlet pipe 8. One end of the liquid inlet pipe 8 extends into the interior of the cleaning tank 1. The water outlet of the water pump 9 is fixedly connected to the liquid outlet pipe 10. One end of the multiple water boxes 15 is rotatably connected to the distribution pipe 31. One end of the multiple distribution pipes 31 is fixedly passed through the cleaning tank 1 and is connected to the liquid outlet pipe 10.

[0039] A horizontal plate 11 is slidably connected to one side of the cleaning box 1, and a detection component for detecting the moisture absorption performance of the grey cloth 5 is provided on one side of the horizontal plate 11. The detection component includes a plurality of top rods 18 fixedly connected to one side of the horizontal plate 11, and a top plate 4 is fixedly connected to one side of the cleaning box 1. The top plate 4 is located above the top rod 18 and cooperates with the top rod 18. A liquid receiving box 2 is fixedly connected to one side of the cleaning box 1, and an inclined groove 19 is provided on the top of the liquid receiving box 2. A return water port 16 is provided on one side of the cleaning box 1, and the return water port 16 is used in conjunction with the inclined groove 19. The liquid receiving box 2 is located below the plurality of top rods 18.

[0040] A method for producing a moisture-absorbing and perspiration-wicking functional polyester material preparation device comprises the following steps:

[0041] S1. The raw material is one of hydrophilic modified polyester, cationic modified polyester, polyamide ester modified polyester or polyol modified polyester. The selection of these raw materials helps to improve the moisture absorption and perspiration wicking properties of polyester;

[0042] S2. Modifying the raw materials to improve the moisture absorption and perspiration wicking properties of polyester;

[0043] S3. The modified polyester raw material is prepared into moisture-absorbing and perspiration-wicking functional polyester fiber through a spinning process. After being spun into grey fabric, the grey fabric is bleached and cleaned.

[0044] Example 2; Reference Figure 1-6 , improved on the basis of Example 1: a push rod 20 is fixedly sleeved on the outer wall of one of the rotating shafts 21, the push rod 20 is used in conjunction with the horizontal plate 11 and is used to push the horizontal plate 11 up, a vertical rod 25 is fixedly connected to one side of the bottom of the horizontal plate 11, a trapezoidal block 24 is fixedly connected to the bottom of the vertical rod 25, the trapezoidal block 24 is used in conjunction with the sliding plate 28, and the four corners of the bottom of the cleaning box 1 are fixedly connected to the support legs 7.

[0045] However, as is well known to those skilled in the art, the working principle and wiring method of the winding motor 14 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.

[0046] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A moisture absorption and perspiration functional polyester material preparation device, characterized in that: include: A cleaning box (1), wherein rectangular holes (6) are provided on the tops of both sides of the cleaning box (1), support plates (13) are fixedly connected to both sides of the cleaning box (1), one side of the support plate (13) is rotatably connected to an inflatable shaft (3), the outer walls of the two inflatable shafts (3) are wound with a same grey cloth (5), the interior of the cleaning box (1) is rotatably connected with a plurality of rotating rollers (17), and the grey cloth (5) is wound around the outer walls of the plurality of rotating rollers (17); A water box (15) is rotatably connected to the inner wall of one side of the cleaning box (1); one end of the water box (15) is fixedly connected to a plurality of nozzles (32); one side of the cleaning box (1) is fixedly connected to a rectangular box (12); an adjustment component for adjusting the angle of the nozzle (32) is provided inside the rectangular box (12); A supply assembly for supplying cleaning liquid to the nozzle (32) is provided on one side of the cleaning box (1); One side of the cleaning box (1) is slidably connected to a transverse plate (11), and one side of the transverse plate (11) is provided with a detection component for detecting the moisture absorption performance of the grey cloth (5).

2. The equipment for preparing moisture wicking functional polyester material according to claim 1, characterized in that: The adjustment assembly comprises a plurality of rotating rods (26) rotatably connected to the inner wall of one side of the rectangular box (12); one end of the rotating rod (26) is fixedly connected to one end of the water box (15); a gear (27) is fixedly sleeved on the outer wall of the rotating rod (26); a sliding plate (28) is slidably penetrated through one side of the rectangular box (12); a spring (30) is fixedly connected between one end of the sliding plate (28) and the inner wall of one side of the rectangular box (12); a plurality of racks (29) are fixedly connected to the top and bottom of the sliding plate (28); and the racks (29) are meshed with the gears (27).

3. The equipment for preparing moisture wicking functional polyester material according to claim 1, characterized in that: The supply assembly comprises a water pump (9) fixedly connected to the inner wall of one side of the cleaning box (1); the water inlet of the water pump (9) is fixedly connected to a liquid inlet pipe (8); one end of the liquid inlet pipe (8) extends to the interior of the cleaning box (1); the water outlet of the water pump (9) is fixedly connected to a liquid outlet pipe (10); one end of the plurality of water boxes (15) is rotatably connected to a distribution pipe (31); one end of the plurality of distribution pipes (31) is fixedly passed through the cleaning box (1) and is connected to the liquid outlet pipe (10).

4. The equipment for preparing moisture wicking functional polyester material according to claim 1, characterized in that: The detection assembly comprises a plurality of push rods (18) fixedly connected to one side of the transverse plate (11); a top plate (4) is fixedly connected to one side of the cleaning box (1); the top plate (4) is located above the push rod (18) and is used in conjunction with the push rod (18); a liquid receiving box (2) is fixedly connected to one side of the cleaning box (1); a slanted groove (19) is provided on the top of the liquid receiving box (2); a water return port (16) is provided on one side of the cleaning box (1); the water return port (16) is used in conjunction with the slanted groove (19); and the liquid receiving box (2) is located below the plurality of push rods (18).

5. The equipment for preparing moisture wicking functional polyester material according to claim 1, characterized in that: One side of the support plate (13) is fixedly connected to an L-shaped plate (23), one side of the L-shaped plate (23) is fixedly connected to a winding motor (14), one end of the inflatable shaft (3) is fixedly connected to a rotating shaft (21), and an output shaft of the winding motor (14) is fixedly connected to one end of the rotating shaft (21).

6. The equipment for preparing moisture wicking functional polyester material according to claim 5, characterized in that: A push rod (20) is fixedly mounted on the outer wall of one of the rotating shafts (21). The push rod (20) cooperates with the horizontal plate (11) and is used to push the horizontal plate (11) upward.

7. The equipment for preparing moisture wicking functional polyester material according to claim 1, characterized in that: A vertical rod (25) is fixedly connected to one side of the bottom of the horizontal plate (11), a trapezoidal block (24) is fixedly connected to the bottom of the vertical rod (25), the trapezoidal block (24) is used in conjunction with a sliding plate (28), and legs (7) are fixedly connected to the four corners of the bottom of the cleaning box (1).

8. The method for producing a moisture wicking functional polyester material preparation device according to any one of claims 1 to 7, characterized in that: The specific steps include: S1. The raw material is one of hydrophilic modified polyester, cationic modified polyester, polyamide ester modified polyester or polyol modified polyester. The selection of these raw materials helps to improve the moisture absorption and perspiration performance of polyester; S2, modifying the raw materials to improve the moisture absorption and perspiration wicking properties of polyester; S3. The modified polyester raw material is prepared into moisture absorbing and perspiration wicking functional polyester fiber through a spinning process. After being spun into grey cloth, the grey cloth is bleached and cleaned.

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