Antibacterial treatment equipment and process for cloth production
By designing a fabric antibacterial treatment device including a mixing mechanism and an impact mechanism, the problems of uneven distribution of antibacterial agents and environmental pollution in traditional methods are solved, and a more efficient and high-quality antibacterial treatment effect is achieved.
Patent Information
- Application Number
- CN202510154295.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-12
AI Technical Summary
Traditional antibacterial treatment methods for fabrics, such as soaking and spraying, have problems such as uneven distribution of antibacterial agents and affect the antibacterial effect, and the splash and volatility generated during the spraying process cause pollution to the environment.
An antibacterial treatment equipment for fabric production is designed, including a treatment tank, a mixing mechanism and an extrusion mechanism. The mixing mechanism rotates through a servo motor drives the rotary rod and the stirring leaf on the stirring plate to ensure sufficient mixing of the antibacterial agent. The impact mechanism extracts the solution through a water pump and impacts the bottom of the cloth through a stirring tube to improve the penetration ability of the solution and the absorption effect of the cloth on the solution.
Through the dual stirring design and the use of the impact mechanism, the solution in the treatment tank is always maintained uniformly, the mixing effect of antibacterial agents and the absorption effect of fabrics on antibacterial treatment are improved, thereby improving the efficiency and quality of antibacterial treatment.
Smart Images

Figure CN119615529A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cloth treatment, and in particular relates to an antibacterial treatment device and process for cloth production. Background Art
[0002] In the textile industry, the production process of fabrics is of vital importance, among which antibacterial treatment is a key link in improving the quality and added value of fabrics. Traditional antibacterial treatment methods for fabrics mostly use immersion or spraying. Although these methods can achieve antibacterial effects to a certain extent, they have many shortcomings; first, the traditional immersion method often requires the fabric to be completely immersed in the antibacterial liquid, which requires a large amount of antibacterial liquid. During the immersion process, the antibacterial agent is prone to uneven distribution, affecting the antibacterial effect; secondly, although the spraying method can reduce the amount of antibacterial liquid, the distribution of the antibacterial agent during the spraying process is also difficult to ensure uniformity, and it is easy to form accumulation on the surface of the fabric, affecting the air permeability and feel of the fabric, and the splashing and volatilization generated during the spraying process will also cause certain pollution to the environment; for this reason, an antibacterial treatment device and process for fabric production are provided to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to provide an antibacterial treatment device and process for fabric production, so as to solve the problems existing in the background technology.
[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows: An antibacterial treatment device for fabric production, comprising a treatment tank, a plurality of soaking rollers are rotatably mounted on both the front and rear sides of the bottom of the treatment tank, a guide roller is mounted on the left side of the treatment tank, a squeezing mechanism is mounted on the right side of the treatment tank, and a mixing mechanism is mounted in the middle of the treatment tank; The mixing mechanism comprises a servo motor, the servo motor is fixedly mounted at the lower end of the treatment tank, a rotating rod is sealed and rotatably mounted in the middle of the treatment tank, a stirring disk is fixedly mounted at the upper end of the rotating rod, a plurality of stirring blades evenly distributed are fixedly mounted on the stirring disk, the lower side of the rotating rod is drivingly connected to the output end of the servo motor, an inner cylinder is fixedly mounted in the middle of the treatment tank, the inner cylinder is sealingly and rotatably connected to the rotating rod, an outer cylinder is sealed and rotatably mounted in the middle of the treatment tank, the outer cylinder is sealingly and rotatably arranged outside the inner cylinder, and the lower side of the outer cylinder is drivingly connected to the output end of the servo motor; The extrusion mechanism includes two brackets, which are respectively fixedly installed at the front and rear ends of the treatment tank, a fixed roller is rotatably installed between the two brackets, an inverted U-shaped frame is fixedly installed on the upper ends of the two brackets, and a slider is installed on the inverted U-shaped frame for sliding up and down movement, an extrusion roller is rotatably installed between the two sliders, and an extrusion assembly is provided between the slider and the bracket.
[0005] Preferably, the lower end of the rotating rod and the output end of the servo motor are both fixedly equipped with pulleys, and a transmission belt is installed between the two pulleys.
[0006] Preferably, a large gear is fixedly mounted on the outside of the outer cylinder, a small gear is fixedly mounted on the output end of the servo motor, and the large gear is meshed with the small gear.
[0007] Preferably, an impact mechanism is installed at the bottom of the treatment tank, and the impact mechanism includes a water pump. The water pump is fixedly installed at the lower end of the treatment tank, and the input end of the water pump is connected to the inside of the treatment tank. A support rod is fixedly provided at the bottom of the treatment tank, and the bottom of the inner cylinder is fixedly connected to the support rod. The support rod is fixedly installed with a C-shaped sealing ring, and the C-shaped sealing ring is sealingly and rotatably connected to the outer cylinder. The space between the inner cylinder and the outer cylinder is connected to the C-shaped sealing ring, and the output end of the water pump is connected to the C-shaped sealing ring. A number of evenly distributed stirring tubes are connected to the upper side of the outer cylinder, and the stirring tubes are equipped with a number of inclined water outlets.
[0008] Preferably, a fixing ring is sealingly and rotatably assembled between the inner cylinder and the upper end of the outer cylinder, a mounting plate is fixedly arranged between the fixing ring and the treatment tank, a limiting ring is assembled on the upper side between the inner cylinder and the outer cylinder, the upper end of the limiting ring is fixedly connected to the fixing ring, the limiting ring corresponds to the water inlet end position of several stirring tubes, and limiting grooves are arranged on both the front and rear sides of the limiting ring.
[0009] Preferably, the extrusion assembly includes two extrusion plates, the slider and the bracket on the same side are fixedly assembled with the extrusion plates, the lower extrusion plate is fixedly assembled with a screw, the upper extrusion plate is fixedly equipped with a slide cylinder that matches the up and down sliding of the screw, a nut is rotatably connected to the upper thread of the screw, and a spring is fixedly assembled between the lower extrusion plate and the slide cylinder.
[0010] Preferably, a limiting rod is fixedly provided on the upper end of the extrusion plate on the lower side, and the limiting rod is slidably connected to the extrusion plate on the upper side up and down.
[0011] An antibacterial treatment process for fabric production, the specific steps are: S1: adding a certain amount of fabric antibacterial agent into a treatment tank containing water, and then starting a servo motor to drive a stirring blade and a stirring tube to mix the fabric antibacterial agent in the treatment tank so that it meets the fabric antibacterial treatment requirements; S2: The cloth is pulled into the mixed solution of the treatment tank through the guide roller and the soaking roller, and the cloth is continuously transported by the traction device so that the cloth is processed by the mixed solution in the treatment tank. At the same time, the servo motor and the water pump are operated to drive the stirring blade and the stirring tube to mix the solution, so that the solution remains uniform and the flow rate of the solution on the upper and lower sides of the cloth is increased. The stirring tube transports the solution through the water pump, which can make the solution impact the lower side of the cloth. Both can improve the absorption effect of the cloth on the solution.
[0012] S3: After the fabric processing is completed, the fabric is continuously transported to the squeezing mechanism through the traction device, and the residual solution on the fabric is squeezed out by the squeezing mechanism, and then the fabric follows the traction device to enter the subsequent steps of washing and drying.
[0013] Advantages of the present invention: 1. The mixing mechanism designed in the equipment drives the rotating rod and the stirring blades on the stirring plate to rotate through a servo motor, thereby achieving sufficient mixing of the antimicrobial agent. At the same time, the meshing design of the outer cylinder and the large and small gears on it enables the outer cylinder to rotate and further promote the mixing of the solution through the stirring tube; this double stirring design ensures that the solution in the treatment tank always remains in a uniform state, thereby improving the mixing effect of the antimicrobial agent.
[0014] 2. The impact mechanism draws the solution from the treatment tank through a water pump and impacts the bottom of the fabric through the water outlet on the stirring tube, which not only improves the solution's ability to penetrate the fabric, but also promotes the fabric's absorption of the solution, thereby improving the efficiency and quality of the antibacterial treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further illustrated by means of the non-limiting examples given in the accompanying drawings.
[0016] Figure 1 This is a schematic diagram of the assembly structure of an antibacterial treatment device for fabric production according to the present invention; Figure 2 This is a schematic diagram of the structure of an antibacterial treatment device for fabric production according to the present invention. Figure 1 ; Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle; Figure 4 for Figure 2 The enlarged schematic diagram of point B in the middle; Figure 5 This is a schematic diagram of the structure of an antibacterial treatment device for fabric production according to the present invention. Figure 2 ; Figure 6 for Figure 5 The enlarged schematic diagram of the center C; Figure 7It is a schematic cross-sectional structure diagram of an antibacterial treatment device for fabric production according to the present invention; Figure 8 for Figure 7 The enlarged schematic diagram of point D in the middle; Fig. 9 for Figure 7 The enlarged schematic diagram of point E in the middle; The main component symbols are described as follows: Treatment tank 1, soaking roller 11, guide roller 12, servo motor 13, rotating rod 131, stirring disc 132, stirring blade 133, inner cylinder 134, outer cylinder 135, bracket 14, fixed roller 141, inverted U-shaped frame 1411, slider 142, squeezing roller 143, squeezing plate 144, screw 145, slide cylinder 146, nut 147, spring 148, limit rod 149, pulley 15, transmission belt 151, large gear 152, small gear 153, water pump 16, support rod 161, C-shaped sealing ring 162, stirring tube 163, water outlet 164, fixed ring 165, mounting plate 166, limiting ring 167, limiting groove 168. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0018] like Figure 1-2 As shown, an antibacterial treatment device for fabric production of the present invention comprises a treatment tank 1, a plurality of soaking rollers 11 are rotatably mounted on both the front and rear sides of the bottom of the treatment tank 1, a guide roller 12 is mounted on the left side of the treatment tank 1, a squeezing mechanism is mounted on the right side of the treatment tank 1, and a mixing mechanism is mounted in the middle of the treatment tank 1; like Figure 2 , 5 As shown, the mixing mechanism includes a servo motor 13, which is fixedly mounted at the lower end of the treatment tank 1. A rotating rod 131 is sealed and rotatably mounted in the middle of the treatment tank 1. A stirring disk 132 is fixedly mounted on the upper end of the rotating rod 131. The stirring disk 132 is fixedly mounted with a plurality of evenly distributed stirring blades 133. The lower side of the rotating rod 131 is transmission-connected to the output end of the servo motor 13. The lower end of the rotating rod 131 and the output end of the servo motor 13 are both fixedly mounted with a pulley 15. A transmission device 15 is mounted between the two pulleys 15. Equipped with a transmission belt 151, an inner cylinder 134 is fixedly assembled in the middle of the treatment tank 1, the inner cylinder 134 is sealed and rotatably connected with the rotating rod 131, an outer cylinder 135 is sealed and rotatably arranged on the outside of the inner cylinder 134, the lower side of the outer cylinder 135 is transmission-connected with the output end of the servo motor 13, a large gear 152 is fixedly assembled on the outside of the outer cylinder 135, a small gear 153 is fixedly assembled on the output end of the servo motor 13, and the large gear 152 is meshed with the small gear 153; like Figure 2 ,4 As shown, the extrusion mechanism includes two brackets 14, which are fixedly assembled at the front and rear ends of the treatment tank 1 respectively, and a fixed roller 141 is rotatably assembled between the two brackets 14, and an inverted U-shaped frame 1411 is fixedly assembled at the upper ends of the two brackets 14, and a slider 142 is slidably assembled on the inverted U-shaped frame 1411 up and down, and an extrusion roller 143 is rotatably assembled between the two sliders 142, and an extrusion assembly is provided between the slider 142 and the bracket 14; The extrusion assembly includes two extrusion plates 144, the slider 142 on the same side and the bracket 14 are fixedly equipped with the extrusion plates 144, the lower extrusion plate 144 is fixedly equipped with a screw 145, the upper extrusion plate 144 is fixedly provided with a slide 146 that matches the screw 145 for sliding up and down, and a nut 147 is rotatably connected with the upper thread of the screw 145, and a spring 148 is fixedly installed between the lower extrusion plate 144 and the slide 146. Tightening the nuts 147 on both sides at the same time can overcome the elasticity of the spring 148 and push the extrusion roller 143 downward, so that the extrusion roller 143 and the fixed roller 141 can squeeze the cloth, and the spring 148 can play a role in pushing the extrusion roller 143 upward to avoid the staff from performing the difficult operation of lifting the extrusion roller 143. The upper end of the lower extrusion plate 144 is fixedly provided with a limit rod 149, and the limit rod 149 is connected to the upper extrusion plate 144 for sliding up and down; like Figure 3 ,as well as Figure 6-9 As shown, the bottom of the treatment pool 1 is equipped with an impact mechanism, which includes a water pump 16, which is fixedly installed at the lower end of the treatment pool 1, and the input end of the water pump 16 is connected to the inside of the treatment pool 1. A support rod 161 is fixedly provided at the bottom of the treatment pool 1, and the bottom of the inner cylinder 134 is fixedly connected to the support rod 161. The support rod 161 is fixedly equipped with a C-shaped sealing ring 162, and the C-shaped sealing ring 162 is sealed and rotatably connected to the outer cylinder 135. The space between the inner cylinder 134 and the outer cylinder 135 is connected to the C-shaped sealing ring 162, and the output end of the water pump 16 is connected to the C-shaped sealing ring 162. A plurality of evenly distributed stirring tubes 163 are connected to the upper side of the outer cylinder 135, and the stirring tube 163 is equipped with a plurality of inclined water outlets 164; A fixing ring 165 is sealingly and rotatably assembled between the upper ends of the inner cylinder 134 and the outer cylinder 135, a mounting plate 166 is fixedly arranged between the fixing ring 165 and the treatment tank 1, a limiting ring 167 is assembled on the upper side between the inner cylinder 134 and the outer cylinder 135, the upper end of the limiting ring 167 is fixedly connected to the fixing ring 165, the limiting ring 167 corresponds to the water inlet end position of a plurality of stirring tubes 163, limiting grooves 168 are provided on both the front and rear sides of the limiting ring 167, and the stirring tube 163 is flushed upward only when it moves to the front and rear sides through the limiting grooves 168.
[0019] When using the device to perform antibacterial treatment on fabrics, firstly, the antibacterial agent is put into the treatment tank 1 to mix the antibacterial agent through the stirring blade 133 and the stirring tube 163, then the stirring blade 133 and the stirring tube 163 are stopped, the fabric is assembled through the guide roller 12, the soaking roller 11, the fixed roller 141 and the squeezing roller 143, and the fabric is pulled by an external pulling device. During the process of the fabric being antibacterial treated in the treatment tank 1, the servo motor 13 and the water pump 16 are operated simultaneously, so that the fabric is During the antibacterial treatment of the fabric, the stirring blades 133 and the stirring tube 163 continuously mix the solution. The stirring blades 133 and the stirring tube 163 rotating in opposite directions ensure that the solution in the treatment tank 1 remains uniform, thereby improving the mixing effect of the solution and increasing the flow rate of the solution on the upper and lower sides of the fabric, thereby improving the fabric's absorption of the solution. The solution drawn by the water pump 16 can rush out from the water outlet 164 to impact the bottom of the fabric, thereby making it easier for the solution to penetrate the fabric, thereby further improving the fabric's absorption of the solution.
[0020] An antibacterial treatment process for fabric production, the specific steps are: S1: adding a certain amount of fabric antibacterial agent into a treatment tank containing water, and then starting a servo motor to drive a stirring blade and a stirring tube to mix the fabric antibacterial agent in the treatment tank so that it meets the fabric antibacterial treatment requirements; S2: The cloth is pulled into the mixed solution in the treatment tank through the guide roller and the soaking roller, and the cloth is continuously transported by the traction device so that the cloth passes through the mixed solution in the treatment tank for treatment. At the same time, the servo motor and the water pump are operated to drive the stirring blade and the stirring tube to mix, so that the solution remains in a uniform state and the flow rate of the solution on the upper and lower sides of the cloth is increased. The stirring tube transports the solution through the water pump, which can make the solution impact the lower side of the cloth. Both can improve the absorption effect of the cloth on the solution; S3: After the fabric processing is completed, the fabric is continuously transported to the squeezing mechanism through the traction device, and the residual solution on the fabric is squeezed out by the squeezing mechanism, and then the fabric follows the traction device to enter the subsequent steps of washing and drying.
[0021] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. An antimicrobial treatment device for fabric production, comprising a treatment tank, characterized in that: A plurality of soaking rollers are rotatably mounted on both the front and rear sides of the bottom of the treatment tank, a guide roller is mounted on the left side of the treatment tank, an extrusion mechanism is mounted on the right side of the treatment tank, and a mixing mechanism is mounted in the middle of the treatment tank; The mixing mechanism comprises a servo motor, the servo motor is fixedly mounted at the lower end of the treatment tank, a rotating rod is sealed and rotatably mounted in the middle of the treatment tank, a stirring disk is fixedly mounted at the upper end of the rotating rod, a plurality of stirring blades evenly distributed are fixedly mounted on the stirring disk, the lower side of the rotating rod is drivingly connected to the output end of the servo motor, an inner cylinder is fixedly mounted in the middle of the treatment tank, the inner cylinder is sealingly and rotatably connected to the rotating rod, an outer cylinder is sealed and rotatably mounted in the middle of the treatment tank, the outer cylinder is sealingly and rotatably arranged outside the inner cylinder, and the lower side of the outer cylinder is drivingly connected to the output end of the servo motor; The extrusion mechanism includes two brackets, which are respectively fixedly installed at the front and rear ends of the treatment tank, a fixed roller is rotatably installed between the two brackets, an inverted U-shaped frame is fixedly installed on the upper ends of the two brackets, and a slider is installed on the inverted U-shaped frame for sliding up and down movement, an extrusion roller is rotatably installed between the two sliders, and an extrusion assembly is provided between the slider and the bracket.
2. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: The lower end of the rotating rod and the output end of the servo motor are both fixedly equipped with pulleys, and a transmission belt is installed between the two pulleys.
3. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: A large gear is fixedly mounted on the outer side of the outer cylinder, a small gear is fixedly mounted on the output end of the servo motor, and the large gear is meshed with the small gear.
4. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: The bottom of the treatment tank is equipped with an impact mechanism, and the impact mechanism includes a water pump. The water pump is fixedly installed at the lower end of the treatment tank, and the input end of the water pump is connected to the inside of the treatment tank. A support rod is fixedly provided at the bottom of the treatment tank, and the bottom of the inner cylinder is fixedly connected to the support rod. The support rod is fixedly equipped with a C-shaped sealing ring, and the C-shaped sealing ring is sealingly and rotatably connected to the outer cylinder. The space between the inner cylinder and the outer cylinder is connected to the C-shaped sealing ring, and the output end of the water pump is connected to the C-shaped sealing ring. A plurality of evenly distributed stirring tubes are connected to the upper side of the outer cylinder, and the stirring tubes are equipped with a plurality of inclined water outlets.
5. The antibacterial treatment equipment for fabric production according to claim 4, characterized in that: A fixing ring is sealingly and rotatably assembled between the upper ends of the inner cylinder and the outer cylinder, a mounting plate is fixedly arranged between the fixing ring and the treatment tank, a limiting ring is assembled on the upper side between the inner cylinder and the outer cylinder, the upper end of the limiting ring is fixedly connected to the fixing ring, the limiting ring corresponds to the water inlet end positions of several stirring tubes, and limiting grooves are arranged on both the front and rear sides of the limiting ring.
6. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: The extrusion assembly includes two extrusion plates, the slider and the bracket on the same side are fixedly assembled with the extrusion plates, the lower extrusion plate is fixedly assembled with a screw, the upper extrusion plate is fixedly equipped with a slide barrel that matches the screw for sliding up and down, a nut is rotatably connected to the upper side of the screw, and a spring is fixedly assembled between the lower extrusion plate and the slide barrel.
7. The antibacterial treatment equipment for fabric production according to claim 6, characterized in that: A limiting rod is fixedly provided on the upper end of the extrusion plate at the lower side, and the limiting rod is slidably connected with the extrusion plate at the upper side up and down.
8. An antibacterial treatment process for fabric production, based on an antibacterial treatment device for fabric production according to any one of claims 1 to 7, characterized in that: The specific steps are: S1: adding a certain amount of fabric antibacterial agent into a treatment tank containing water, and then starting a servo motor to drive a stirring blade and a stirring tube to mix the fabric antibacterial agent in the treatment tank so that it meets the fabric antibacterial treatment requirements; S2: The cloth is pulled into the mixed solution in the treatment tank through the guide roller and the soaking roller, and the cloth is continuously transported by the traction device so that the cloth passes through the mixed solution in the treatment tank for treatment. At the same time, the servo motor and the water pump are operated to drive the stirring blade and the stirring tube to mix, so that the solution remains in a uniform state and the flow rate of the solution on the upper and lower sides of the cloth is increased. The stirring tube transports the solution through the water pump, which can make the solution impact the lower side of the cloth. Both can improve the absorption effect of the cloth on the solution; S3: After the fabric processing is completed, the fabric is continuously transported to the squeezing mechanism through the traction device, and the residual solution on the fabric is squeezed out by the squeezing mechanism, and then the fabric follows the traction device to enter the subsequent steps of washing and drying.
Citation Information
Patent Citations
Semi-coke wastewater discharge treatment equipment and method
CN117164202A
Industrial wastewater treatment device
CN211367257U
Dyeing equipment for cloth production
CN219568302U
Cloth pretreatment device
CN221877411U