Auxiliary welding equipment for automobile parts
By designing an auxiliary equipment for welding of automobile parts including tremor mechanism and rotating roller, the problems of low efficiency and insolid welding of existing welding equipment are solved, efficient and stable welding effects are achieved, and welding quality and sealing are ensured.
Patent Information
- Application Number
- CN202411871032.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing automotive parts welding equipment is inefficient, has high cost of loss, and is not firmly welded may lead to sealing problems, affecting the installation and use of components.
An auxiliary equipment for welding automobile parts is designed, including frames, plates, double-gun ring welding devices, fixed calipers, rotating rollers and tremor mechanisms. The tremor mechanism uses vibration to detect the welding strength through transmission gear sets, arc teeth and springs, and ensures welding slag activity through the coordination of rotating rollers and vertical pipes and horizontal pipes to prevent welding slag from blocking the welds.
It improves welding efficiency and quality, ensures welding firmness, avoids quality problems in subsequent use, and ensures observation of welds and guidance of welding slag, and improves welding stability and sealing.
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Figure CN119635103A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile welding, in particular to an auxiliary device for welding automobile parts. Background Art
[0002] Auto parts welding auxiliary equipment is an advanced equipment specially designed for auto parts welding. In the field of automobile manufacturing and maintenance, automobile mufflers are also a kind of auto parts.
[0003] Cited by China Publication No. CN108817782B, the patent discloses a double-gun ring welding machine, which belongs to the field of mechanical engineering, specifically a double-gun ring welding machine for welding silencers. It solves the problems of low efficiency, high consumption cost, and possible loose welding of existing ring welding machines. The double-gun ring welding machine includes a workbench, a chassis is arranged on the workbench, and a rotating device for placing a catalyst is arranged inside the chassis along the length direction of the workbench. The right end of the chassis has a limiter for fixing a support sleeve, and a tailstock corresponding to the chassis is arranged on the workbench. A fixing part that can roll with the joint is arranged on the tailstock. A welding device 1 for welding the joint and the catalyst, and a welding device 2 for welding the support sleeve and the catalyst are arranged on the workbench;
[0004] The car muffler requires a certain degree of sealing, so during the welding process, the appearance of welds or loose welding due to welding will cause problems with the component and affect subsequent installation and use. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides an automobile parts welding auxiliary device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automobile parts welding auxiliary equipment, comprising a frame, a plate is fixedly connected to the outer wall of the frame, a double-gun ring welding device is fixedly connected to one side of the plate, a fixed caliper is fixedly connected to the other side of the plate, a rotating roller is rotatably connected to the outer wall of the fixed caliper, and a vibrating mechanism is fixedly connected to the outer wall of the plate;
[0007] The vibration mechanism comprises:
[0008] A transmission gear set, wherein the transmission gear set is fixedly connected to the outer wall of the plate;
[0009] A transmission shaft, the transmission shaft being rotatably connected to the transmission gear set;
[0010] A limiting plate is fixedly connected to the outer wall of the plate.
[0011] Preferably, arc-shaped teeth are provided between the limit plate and the plate, and a second spring is fixedly connected to the bottom of the arc-shaped teeth. The arc-shaped teeth and the second spring are sleeved between the limit plate and the plate. When the transmission gear set rotates, it collides with the arc-shaped teeth. At this time, the arc-shaped rod is fitted on the round tube, and then when the vibration of the arc-shaped teeth is transmitted to the arc-shaped rod, the arc-shaped rod collides with the round tube. The vibration of the round tube is to detect the welding strength of the round tube. The vibration is used to detect the welding stability of the round tube, thereby avoiding quality problems during subsequent reuse. In addition, the vibration makes the welding slag active, and the rotation of the vertical tube and the horizontal tube to guide the welding slag avoids the welding slag from blocking the weld and ensures the observation of the weld.
[0012] Preferably, the transmission gear set is in active contact with the arc-shaped teeth, the outer wall of the second spring is fixedly connected to the second spring, the second spring is fixedly connected to the frame, and the outer wall of the arc-shaped teeth is fixedly connected to the arc-shaped rod.
[0013] Preferably, a buffer mechanism is fixedly connected to the outer wall of the frame, and the buffer mechanism comprises a first bracket, the first bracket is fixedly connected to the outer wall of the frame, and the outer wall of the first bracket is fixedly connected to the motor.
[0014] Preferably, the outer wall of the motor is rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is sleeved with a belt. After the motor drives the belt to quickly rotate in a certain direction in one direction, the belt is then quickly driven to rotate in the opposite direction. When the belt drives the round tube to rotate in one direction, the arc surface of the friction tooth contacts the round tube, and then when it quickly rotates in the opposite direction, the plane of the friction tooth contacts the round tube. A large number of small protrusions are provided on the plane of the friction tooth, and the inertia during the rotation process is utilized to change the rotation direction at this time, and then the quality of the welding is tested under the impact of inertia, thereby ensuring the stability of the welding and avoiding the occurrence of subsequent welding failures. The arc rod drives the vibration of the round tube to improve the detection intensity of the round tube.
[0015] Preferably, a placement hole is provided on the outer wall of the belt, and a bearing is rotatably connected to the inner wall of the placement hole.
[0016] Preferably, the outer wall of the bearing is fixedly connected with friction teeth, a first spring is fixedly connected between the bearing and the placement hole, and the rotating shaft is fixedly connected with the transmission shaft.
[0017] Preferably, a detection mechanism is fixedly connected to the outer wall of the frame, and the detection mechanism comprises a third bracket, and the third bracket is fixedly connected to the outer wall of the frame, and an annular sleeve is fixedly connected to the outer wall of the third bracket.
[0018] Preferably, a push rod is inserted into the inner wall of the annular sleeve, and a transverse tube is fixedly connected to the outer wall of the push rod. Three vertical tubes are fixedly connected to the outer wall of the transverse tube, and the vertical tubes are communicated with the inside of the transverse tube. After welding is completed, the push rod is pushed to move in the annular sleeve, and then the transverse tube is extended into the round tube for easy operation. The rotation diameter of the vertical tube is larger than the rotation diameter of the transverse tube, so a pressure difference is generated during rotation. The gas in the round tube is squeezed under the pressure difference to move, so that the welding slag is moved, avoiding the welding slag from blocking the weld position, ensuring the guidance of the welding slag, avoiding the clogging of the weld by the welding slag, improving the observation of the weld, and ensuring the welding quality of the component.
[0019] Preferably, the outer wall of the transverse tube is fixedly connected to a limiting column, the outer wall of the limiting column is sleeved with a limiting ring, a third spring is fixedly connected between the limiting ring and the limiting column, and the outer wall of the limiting ring is fixedly connected to a fixing block.
[0020] The present invention provides an auxiliary device for welding automobile parts, which has the following beneficial effects:
[0021] 1. The automobile parts welding auxiliary equipment, after the motor drives the belt to rotate rapidly in a certain direction in one direction, and then quickly drives the belt to rotate in the opposite direction. When the belt drives the round tube to rotate in one direction, the arc surface of the friction tooth contacts the round tube, and then quickly rotates in the opposite direction, the plane of the friction tooth contacts the round tube. A large number of small protrusions are set on the plane of the friction tooth, and the inertia in the rotation process is used to change the rotation direction at this time, and then the quality of welding is tested under the impact of inertia, which ensures the stability of welding and avoids the problem of subsequent welding failure. The arc rod drives the vibration of the round tube to improve the detection intensity of the round tube.
[0022] 2. The automobile parts welding auxiliary equipment collides with the arc-shaped teeth when the transmission gear set rotates. At this time, the arc-shaped rod is fitted on the round tube. Then when the vibration of the arc-shaped teeth is transmitted to the arc-shaped rod, the arc-shaped rod collides with the round tube. The vibration of the round tube is to detect the welding strength of the round tube. The vibration is used to detect the welding stability of the round tube, avoiding quality problems in the subsequent use process. In addition, the vibration makes the welding slag active, and the rotation of the vertical and horizontal tubes to guide the welding slag avoids the obstruction of the weld by the welding slag, ensuring the observation of the weld.
[0023] 3. The automobile parts welding auxiliary equipment, after the welding is completed, pushes the push rod to move in the annular sleeve, and then extends the horizontal tube into the round tube, which is easy to operate. The rotation diameter of the vertical tube is larger than the rotation diameter of the horizontal tube, so a pressure difference is generated during rotation. The gas in the round tube is squeezed under the pressure difference to move, so that the welding slag is moved, avoiding the welding slag from blocking the weld position, ensuring the guidance of the welding slag, avoiding the welding slag from clogging the weld, improving the observation of the weld, and ensuring the welding quality of the component. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the axial side stereoscopic structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;
[0026] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0027] Figure 4 It is a schematic diagram of the local structure of the fixed caliper of the present invention;
[0028] Figure 5 For the present invention Figure 4 The enlarged structural diagram of the middle B part;
[0029] Figure 6 It is a schematic diagram of the local structure of the motor of the present invention;
[0030] Figure 7 For the present invention Figure 6 The enlarged structural diagram of the middle C part;
[0031] Figure 8 It is a schematic diagram of the local structure of the detection mechanism of the present invention.
[0032] In the figure: 1. frame; 2. plate; 3. double-gun ring welding device; 4. fixed caliper; 5. rotating roller; 6. buffer mechanism; 61. first bracket; 62. motor; 63. belt; 64. bearing; 65. placement hole; 66. first spring; 67. friction tooth; 68. rotating shaft; 7. vibrating mechanism; 71. transmission shaft; 72. transmission gear set; 73. arc tooth; 74. limit plate; 75. second bracket; 76. second spring; 77. arc rod; 8. detection mechanism; 81. third bracket; 82. annular sleeve; 83. vertical pipe; 84. horizontal pipe; 85. fixed block; 86. limit ring; 87. limit column; 88. third spring; 89. push rod. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0035] For example, see Figure 1-7 The present invention provides a technical solution: an auxiliary device for welding automobile parts, comprising a frame 1, a plate 2 is fixedly connected to the outer wall of the frame 1, a double-gun ring welding device 3 is fixedly connected to one side of the plate 2, a fixed caliper 4 is fixedly connected to the other side of the plate 2, a rotating roller 5 is rotatably connected to the outer wall of the fixed caliper 4, and a vibrating mechanism 7 is fixedly connected to the outer wall of the plate 2;
[0036] The vibration mechanism 7 comprises:
[0037] A transmission gear set 72, the transmission gear set 72 is fixedly connected to the outer wall of the plate 2;
[0038] A transmission shaft 71, the transmission shaft 71 is rotatably connected to a transmission gear set 72;
[0039] The limiting plate 74 is fixedly connected to the outer wall of the plate 2 .
[0040] An arc-shaped tooth 73 is provided between the limiting plate 74 and the plate 2 , and a second spring 76 is fixedly connected to the bottom of the arc-shaped tooth 73 . The arc-shaped tooth 73 and the second spring 76 are sleeved between the limiting plate 74 and the plate 2 .
[0041] The transmission gear set 72 is in active contact with the arc-shaped teeth 73 , the outer wall of the second spring 76 is fixedly connected with the second spring 76 , the second spring 76 is fixedly connected with the frame 1 , and the outer wall of the arc-shaped teeth 73 is fixedly connected with the arc-shaped rod 77 .
[0042] The outer wall of the frame 1 is fixedly connected with a buffer mechanism 6, and the buffer mechanism 6 includes a first bracket 61, and the first bracket 61 is fixedly connected to the outer wall of the frame 1. The outer wall of the first bracket 61 is fixedly connected with a motor 62. After the motor 62 drives the belt 63 to rotate rapidly in a certain direction in one direction, the belt 63 is then rapidly driven to rotate in the opposite direction. When the belt 63 drives the round tube to rotate in one direction, the arc surface of the friction tooth 67 contacts the round tube, and then when it rapidly rotates in the opposite direction, the plane of the friction tooth 67 contacts the round tube. A large number of small protrusions are arranged on the plane of the friction tooth 67, and the inertia during the rotation process is utilized. At this time, the rotation direction is changed, and then the quality of the welding is tested under the impact of inertia, which ensures the stability of the welding and avoids the problem of subsequent welding failure. The arc rod 77 drives the vibration of the round tube to improve the detection intensity of the round tube.
[0043] The outer wall of the motor 62 is rotatably connected to a rotating shaft 68 , and the outer wall of the rotating shaft 68 is sleeved with a belt 63 .
[0044] The outer wall of the belt 63 is provided with a placement hole 65 , and the inner wall of the placement hole 65 is rotatably connected with a bearing 64 .
[0045] The outer wall of the bearing 64 is fixedly connected with a friction tooth 67 , a first spring 66 is fixedly connected between the bearing 64 and the placement hole 65 , and the rotating shaft 68 is fixedly connected with the transmission shaft 71 .
[0046] When in use, the raw material round tube to be welded is placed at the bottom of the plate 2, and then the fixed caliper 4 is started to fix the round tube material, and the rotating roller 5 on the fixed caliper 4 squeezes the round tube, so that the round tube can rotate, and the double-gun ring welding device 3 is started to weld the round tube;
[0047] Combined with Figure 2 and 6 As shown, the motor 62 is powered on to start and drive the rotating shaft 68 to rotate. When the round tube is inserted into the bottom of the plate 2, the round tube is also inserted into the belt 63. The rotating shaft 68 drives the belt 63 to rotate during rotation, and then drives the rotation of the round tube. The round tube cooperates with the double-gun ring welding device 3 to perform welding during the rotation process.
[0048] After welding is completed;
[0049] Combined with Figure 7 As shown, a control program is set in the motor 62. After the motor 62 drives the belt 63 to rotate rapidly in a certain direction in one direction, the belt 63 is then rapidly driven to rotate in the opposite direction. When the belt 63 drives the round tube to rotate in one direction, the arc surface of the friction tooth 67 contacts the round tube. Then, when the belt 63 rapidly rotates in the opposite direction, the plane of the friction tooth 67 contacts the round tube. Many small protrusions are set on the plane of the friction tooth 67, so the welding of the round tube is detected.
[0050] Combined with Figure 4 As shown, the rotating shaft 68 will also drive the transmission shaft 71 to rotate during the rotation process. The rotation of the transmission shaft 71 starts the transmission gear set 72 to rotate. The arc teeth 73 and the second spring 76 are sleeved on the arc teeth 73 and fixed by the second spring 76 and the second bracket 75 at the bottom. Then, when the transmission gear set 72 rotates, it collides with the arc teeth 73. At this time, the arc rod 77 is attached to the round tube. Then, when the vibration of the arc teeth 73 is transmitted to the arc rod 77, the arc rod 77 collides with the round tube. The vibration of the round tube is used to detect the welding strength of the round tube.
[0051] For example 2, please refer to Figure 1-8 Based on the first embodiment, the present invention provides a technical solution:
[0052] The outer wall of the frame 1 is fixedly connected with a detection mechanism 8 , which includes a third bracket 81 . The third bracket 81 is fixedly connected to the outer wall of the frame 1 , and an annular sleeve 82 is fixedly connected to the outer wall of the third bracket 81 .
[0053] A push rod 89 is inserted into the inner wall of the annular sleeve 82 , a horizontal tube 84 is fixedly connected to the outer wall of the push rod 89 , three vertical tubes 83 are fixedly connected to the outer wall of the horizontal tube 84 , and the vertical tubes 83 are in communication with the interior of the horizontal tube 84 .
[0054] The outer wall of the cross tube 84 is fixedly connected to the limiting column 87. After welding is completed, the push rod 89 is pushed to move in the annular sleeve 82, and then the cross tube 84 is extended into the round tube for easy operation. The rotation diameter of the vertical tube 83 is larger than the rotation diameter of the cross tube 84, so a pressure difference is generated during rotation. The gas in the round tube is squeezed under the pressure difference to move, so that the welding slag is moved, and the welding slag is prevented from blocking the weld position, ensuring the guidance of the welding slag, avoiding the clogging of the weld by the welding slag, improving the observation of the weld, and ensuring the welding quality of the component. The outer wall of the limiting column 87 is sleeved with a limiting ring 86, and a third spring 88 is fixedly connected between the limiting ring 86 and the limiting column 87, and the outer wall of the limiting ring 86 is fixedly connected to a fixing block 85.
[0055] When in use, after welding is completed, the push rod 89 is pushed to move in the annular sleeve 82, and then the horizontal tube 84 is extended into the round tube, the two fixing blocks 85 are pulled, and then the fixing blocks 85 are pulled and squeezed onto the round tube under the elasticity of the third spring 88. Therefore, during the rotation of the round tube, the horizontal tube 84 and the vertical tube 83 will be driven to rotate. The rotation diameter of the vertical tube 83 is larger than the rotation diameter of the horizontal tube 84, so a pressure difference will be generated during rotation. Under the pressure difference, the gas in the round tube is squeezed to move, so that the welding slag is moved, and the welding slag is prevented from blocking the weld position.
[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automobile parts welding auxiliary device, comprising a frame (1), a plate (2) being fixedly connected to the outer wall of the frame (1), and a double-gun ring welding device (3) being fixedly connected to one side of the plate (2), characterized in that: The other side of the plate (2) is fixedly connected to a fixed caliper (4), the outer wall of the fixed caliper (4) is rotatably connected to a rotating roller (5), and the outer wall of the plate (2) is fixedly connected to a vibrating mechanism (7); The vibration mechanism (7) comprises: A transmission gear set (72), wherein the transmission gear set (72) is fixedly connected to the outer wall of the plate (2); A transmission shaft (71), the transmission shaft (71) being rotationally connected to a transmission gear set (72); A limiting plate (74), wherein the limiting plate (74) is fixedly connected to the outer wall of the plate (2).
2. The automobile parts welding auxiliary equipment according to claim 1, characterized in that: An arc-shaped tooth (73) is provided between the limiting plate (74) and the plate (2); a second spring (76) is fixedly connected to the bottom of the arc-shaped tooth (73); and the arc-shaped tooth (73) and the second spring (76) are sleeved between the limiting plate (74) and the plate (2).
3. The automobile parts welding auxiliary equipment according to claim 2, characterized in that: The transmission gear set (72) is in active contact with the arc-shaped teeth (73); the outer wall of the second spring (76) is fixedly connected to the second spring (76); the second spring (76) is fixedly connected to the frame (1); and the outer wall of the arc-shaped teeth (73) is fixedly connected to the arc-shaped rod (77).
4. The automobile parts welding auxiliary equipment according to claim 3 is characterized in that: The outer wall of the frame (1) is fixedly connected to a buffer mechanism (6), the buffer mechanism (6) comprising a first bracket (61), the first bracket (61) is fixedly connected to the outer wall of the frame (1), and the outer wall of the first bracket (61) is fixedly connected to a motor (62).
5. The automobile parts welding auxiliary equipment according to claim 4, characterized in that: The outer wall of the motor (62) is rotatably connected to a rotating shaft (68), and the outer wall of the rotating shaft (68) is sleeved with a belt (63).
6. The automobile parts welding auxiliary equipment according to claim 5, characterized in that: The outer wall of the belt (63) is provided with a placement hole (65), and the inner wall of the placement hole (65) is rotatably connected to a bearing (64).
7. The automobile parts welding auxiliary equipment according to claim 6, characterized in that: The outer wall of the bearing (64) is fixedly connected with a friction tooth (67), a first spring (66) is fixedly connected between the bearing (64) and the placement hole (65), and the rotating shaft (68) is fixedly connected with the transmission shaft (71).
8. The automobile parts welding auxiliary equipment according to claim 1, characterized in that: The outer wall of the frame (1) is fixedly connected to a detection mechanism (8), the detection mechanism (8) comprises a third bracket (81), the third bracket (81) is fixedly connected to the outer wall of the frame (1), and the outer wall of the third bracket (81) is fixedly connected to an annular sleeve (82).
9. The automobile parts welding auxiliary equipment according to claim 8, characterized in that: A push rod (89) is inserted into the inner wall of the annular sleeve (82), a transverse tube (84) is fixedly connected to the outer wall of the push rod (89), three vertical tubes (83) are fixedly connected to the outer wall of the transverse tube (84), and the vertical tubes (83) are in communication with the interior of the transverse tube (84).
10. The automobile parts welding auxiliary equipment according to claim 9, characterized in that: The outer wall of the transverse tube (84) is fixedly connected to a limiting column (87), the outer wall of the limiting column (87) is sleeved with a limiting ring (86), a third spring (88) is fixedly connected between the limiting ring (86) and the limiting column (87), and the outer wall of the limiting ring (86) is fixedly connected to a fixing block (85).
Citation Information
Patent Citations
A dual-gun ring welding machine for welding silencers
CN108817782B