Coating chamber assembling method

Abstract

The invention relates to the technical field of film preparation, in particular to a film coating chamber assembling method, a main body of a film coating chamber is fixedly mounted on a stand, and internal parts of the main body of the film coating chamber are mounted by entering the main body of the film coating chamber from the bottom of the stand; a lifting cart is arranged on one side of the stand, and the lifting cart is fixedly connected with the stand; releasing the fixed connection between the main body of the coating chamber and the stand, and moving the internally assembled main body of the coating chamber from the stand to the lifting cart; and the fixed connection between the lifting cart and the stand is relieved, and the main body of the coating chamber is transferred to the next station position. The method has the advantages that on the basis of ensuring the assembling quality and precision, the assembling efficiency of the coating chamber is effectively improved, and the assembling time is shortened; the safety of assembly operation is effectively improved, and dangerous accidents are avoided; the device is simple and reasonable in structure, high in flexibility, convenient to use and suitable for popularization.

Description

Technical Field

[0001] The invention relates to the technical field of thin film preparation, in particular to a coating chamber assembling method. Background Art

[0002] In some vacuum coating equipment, the coating chamber needs to be assembled first and then moved into the vacuum chamber. Generally, the coating chamber is installed on a lifting cart, but due to the heavy weight of the assembled coating chamber and the cantilever structure of the lifting cart, it is easy to cause deformation when the cart is used for a long time such as assembling heavy objects, and there is even a risk of falling. Summary of the invention

[0003] The purpose of the present invention is to provide a coating chamber assembly method in view of the above-mentioned deficiencies in the prior art, which can easily and conveniently realize the assembly and placement of the coating chamber through the cooperation of a stand and a lifting trolley.

[0004] The purpose of the present invention is achieved by the following technical solutions: A coating chamber assembly method is used to assemble the coating chamber, including installing internal components in the coating chamber, characterized in that the assembly method includes the following steps: The main body of the coating chamber is fixedly mounted on a stand, and the internal components are installed by entering the main body of the coating chamber from the bottom of the stand; A lifting trolley is arranged on one side of the platform, and the lifting trolley is connected and fixed to the platform; Release the fixed connection between the main body of the coating chamber and the stand, and move the main body of the coating chamber with internal assembly completed from the stand to the lifting cart; The fixed connection between the lifting trolley and the platform is released, and the main body of the coating chamber is moved to the next workstation position.

[0005] Sliding mechanisms are respectively arranged on the platform and the lifting trolley, and the main body of the coating chamber is slid between the platform and the lifting trolley by using the sliding mechanisms.

[0006] The sliding mechanism comprises a sliding mechanism body, rollers and guide wheels, wherein the sliding mechanism body is a frame structure, and a plurality of the rollers and the guide wheels are arranged along the sliding direction thereof.

[0007] The platform and the lifting trolley are respectively provided with fixing mechanisms, and the platform and the lifting trolley can respectively fix the main body of the coating chamber through the fixing mechanisms.

[0008] A locking mechanism is provided between the platform and the lifting trolley, and the platform and the lifting trolley are fixedly connected to form an integral structure by means of the locking mechanism.

[0009] The locking mechanism comprises a guide block provided on one of the platform or the lifting trolley and a guide shaft provided on the other, wherein the guide shaft can be inserted into the guide block and fixed by a locking toggle clamp.

[0010] The coating chamber and its related parts are assembled or disassembled on the platform.

[0011] The main body of the coating chamber is transferred to the vacuum chamber by the lifting cart and the subsequent processes are completed.

[0012] The advantages of the present invention are: on the basis of ensuring assembly quality and accuracy, the assembly efficiency of the coating chamber is effectively improved and the assembly time is shortened; the safety of the assembly operation is effectively improved and dangerous accidents are avoided; the structure is simple and reasonable, the flexibility is strong, the use is convenient, and it is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the sliding mechanism in the present invention; Figure 3 It is a structural schematic diagram of the locking mechanism in the present invention. Implementation

[0014] The features of the present invention and other related features are further described in detail below through embodiments in conjunction with the accompanying drawings to facilitate understanding by those skilled in the art: like Figure 1-3 As shown in the figure, marks 1-14 respectively represent: coating chamber 1, platform 2, trolley sliding mechanism 3, lifting trolley 4, sliding mechanism body 5, limit block 6, roller 7, guide wheel 8, fixed elbow clamp 9, guide shaft 10, guide block 11, locking elbow clamp 12, platform sliding mechanism 13, locking mechanism 14.

[0015] Embodiment: The coating chamber assembly method of this embodiment is used for assembling the coating chamber, especially for facilitating the installation of components inside the coating chamber. After the coating chamber is assembled, the coating chamber can also be conveniently transferred to the vacuum chamber for subsequent work. Figures 1 to 3 The assembly platform shown is implemented, but it is not limited to the assembly platform. The coating chamber 1 is the assembly object in this embodiment.

[0016] Specifically, if Figure 1As shown, the coating chamber assembling method in this embodiment involves two parts, namely, a platform 2 and a lifting trolley 4, wherein the assembly of the coating chamber 1 is transferred from the lifting trolley 4 in the prior art to the platform 2, that is, the platform 2 is the main assembly position of the coating chamber 1, and the coating chamber 1 is mainly assembled on the platform 2, and the lifting trolley 4 in this embodiment is mainly used for the transfer of the coating chamber 1, that is, to transfer the assembled coating chamber 1 to the vacuum chamber or other required workstation positions.

[0017] The coating chamber assembly method in this embodiment includes the following steps: When this embodiment is used, it includes the following process: 1) Before assembling the coating chamber 1, the sliding mechanism is first assembled on the stand 2 and the lifting trolley 4. In this process, the sliding mechanism can also be assembled directly on the stand 2. The sliding mechanism includes a stand sliding mechanism 13 arranged on the stand 2 and a trolley sliding mechanism 3 arranged on the lifting trolley 4. Both sliding mechanisms have both the fixing function and the sliding transfer function of the coating chamber 1.

[0018] like Figure 2 As shown, the platform sliding mechanism 13 is composed of a sliding mechanism body 5, a limit block 6, a roller 7, a guide wheel 8 and a fixed toggle clamp 9 as a fixing mechanism for the coating chamber 1. The sliding mechanism body 5 is a frame structure with an opening in the middle, and technicians can enter the interior of the coating chamber 1 from the bottom of the platform 2 to complete the installation of its internal components. A number of rollers 7 and guide wheels 8 are arranged evenly spaced along the transfer direction on both sides of the sliding mechanism body 5, wherein the roller 7 can make the transfer of the coating chamber 1 easier and safer; and the guide wheel 8 can ensure that the coating chamber 1 will not tip over during the movement. A fixed elbow clamp 9 is provided at the designed position of the sliding mechanism body 5. The fixed elbow clamp 9 is an openable and closable elbow clamp and matches the local structure of the coating chamber 1. When the coating chamber 1 needs to be fixed, the coating chamber 1 can be locked and fixed on the platform sliding mechanism 13 by closing the fixed elbow clamp 9. When the coating chamber 1 needs to be moved, the lock can be released by opening the fixed elbow clamp 9, thereby ensuring that the coating chamber 1 is fixed in position during assembly, ensuring the installation accuracy of the components and the safety of the technicians.

[0019] In this embodiment, the limit block 6 is installed at the outer end of the sliding mechanism body 5, which is used to limit the sliding stroke of the coating chamber 1 to prevent it from falling off the platform sliding mechanism 13. At the same time, another function of the limit block 6 is that it matches the design position of the fixed toggle clamp 9. When the coating chamber 1 is assembled, it is slid to the limit block 6 of the sliding mechanism body 5 and then fixed by the corresponding fixed toggle clamp 9, which is convenient for operation.

[0020] like Figure 1As shown, the trolley sliding mechanism 3 provided on the lifting trolley 4 is similar in structure to the platform sliding mechanism 13, and the functions of the two are also similar, so they will not be described in detail. The trolley sliding mechanism 3 is used to dock with the platform sliding mechanism 13, so as to transfer the assembled coating chamber 1 from the platform 2 to the lifting trolley 4, so that the lifting trolley 4 can carry the coating chamber 1 for further transfer. 2) Place the coating chamber 1 onto the platform sliding mechanism 13 of the platform 2 and push the coating chamber 1 to slide to the rearmost position to the stop block 6 through the rollers 7 and the guide wheels 8, and adjust the coating chamber 1 to the left and right center position. Then, close and lock the coating chamber 1 by closing the fixed toggle clamp 9 that is initially in an open state, so that the coating chamber 1 can be stably fixed on the platform 2.

[0021] 3) The technicians enter the coating chamber 1 through the bottom of the stand 2 to install the internal components and assemble or disassemble the related parts.

[0022] 4) After assembly is completed, push the lifting trolley 4 close to the platform 2. Then, adjust the height and left and right position of the docking between the lifting trolley 4 and the platform 2 through the cooperation between the guide shaft 10 and the guide block 11 of the locking mechanism 14. After the docking is accurate, close the locking toggle clamp 12 to fix the lifting trolley 4 and the platform 2.

[0023] like Figure 1 As shown, a locking mechanism 14 is provided between the platform 2 and the lifting trolley 4, and the locking mechanism 14 is used to achieve a fixed connection between the platform 2 and the lifting trolley 4, thereby ensuring that the sliding mechanisms of the two can form a stable and accurate docking, thereby ensuring the safety of the coating chamber 1 when switching positions between the platform 2 and the lifting trolley 4.

[0024] like Figure 3 As shown, the locking mechanism 14 mainly includes a guide shaft 10, a guide block 11 and a locking toggle clamp 12, wherein the guide shaft 10 is arranged at the adjacent side end of the platform 2, and the guide block 11 is arranged at the adjacent side end of the lifting trolley 4, and the guide block 11 and the guide shaft 10 form a matching connection, for example, a connecting hole matching the guide shaft 10 is opened on the guide block 11, and the guide shaft 10 can be inserted into the connecting hole. The locking toggle clamp 12 is used for locking and fixing between the guide shaft 10 and the guide block 11, so that the platform 2 and the lifting trolley 4 are fixedly connected to form an integral structure, so that the platform sliding mechanism 13 and the trolley sliding mechanism 3 are accurately docked.

[0025] 5) Open the fixed toggle clamp 9, push the coating chamber 1 onto the lifting trolley 4, and fix it through the fixed toggle clamp on the trolley sliding mechanism 3 of the lifting trolley 4, so that the coating chamber 1 is firmly fixed on the lifting trolley 4.

[0026] 6) Unlock the locking mechanism 14 and release the fixed connection between the lifting trolley 4 and the platform 2.

[0027] 7) Use the lifting cart 4 to carry the assembled coating chamber 1 to the vacuum chamber and complete subsequent work.

[0028] In the specific implementation of this embodiment: four sets of casters are installed at the bottom of the stand 2 to facilitate the movement of the stand 2, and a brake device is configured on the casters to fix the stand 2 after adjusting its position. At this time, the mobile stand 2 and the lifting trolley 4 are used to assemble the coating chamber 1 at any suitable and safe position in the assembly site, and are no longer limited to a fixed position in the assembly site, which is convenient for the coordination of positions on site.

[0029] Although the above embodiments have described in detail the concepts and embodiments of the present invention with reference to the accompanying drawings, ordinary technicians in this field can recognize that various improvements and changes can still be made to the present invention without departing from the scope of the claims, so they are not described one by one here.

Claims

1. A coating chamber assembly method for assembling a coating chamber, comprising installing internal components in the coating chamber, characterized in that: The assembly method comprises the following steps: The main body of the coating chamber is fixedly mounted on a stand, and the internal components are installed by entering the main body of the coating chamber from the bottom of the stand; A lifting trolley is arranged on one side of the platform, and the lifting trolley is connected and fixed to the platform; Release the fixed connection between the main body of the coating chamber and the stand, and move the main body of the coating chamber with internal assembly completed from the stand to the lifting cart; The fixed connection between the lifting trolley and the platform is released, and the main body of the coating chamber is moved to the next workstation position.

2. A coating chamber assembly method according to claim 1, characterized in that: Sliding mechanisms are respectively arranged on the platform and the lifting trolley, and the main body of the coating chamber is slid between the platform and the lifting trolley by using the sliding mechanisms.

3. A coating chamber assembly method according to claim 2, characterized in that: The sliding mechanism comprises a sliding mechanism body, rollers and guide wheels, wherein the sliding mechanism body is a frame structure, and a plurality of the rollers and the guide wheels are arranged along the sliding direction thereof.

4. A coating chamber assembly method according to claim 1, characterized in that: The platform and the lifting trolley are respectively provided with fixing mechanisms, and the platform and the lifting trolley can respectively fix the main body of the coating chamber through the fixing mechanisms.

5. A coating chamber assembly method according to claim 1, characterized in that: A locking mechanism is provided between the platform and the lifting trolley, and the platform and the lifting trolley are fixedly connected to form an integral structure by means of the locking mechanism.

6. A coating chamber assembly method according to claim 5, characterized in that: The locking mechanism comprises a guide block provided on one of the platform or the lifting trolley and a guide shaft provided on the other, wherein the guide shaft can be inserted into the guide block and fixed by a locking toggle clamp.

7. A coating chamber assembly method according to claim 1, characterized in that: The coating chamber and its related parts are assembled or disassembled on the platform.

8. A coating chamber assembly method according to claim 1, characterized in that: The main body of the coating chamber is transferred to the vacuum chamber by the lifting cart and the subsequent processes are completed.

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