Beverage filling machine capable of automatically controlling quantity

Abstract

The invention discloses an automatic quantity control beverage filling machine, and relates to the technical field of beverage production equipment, the automatic quantity control beverage filling machine comprises a beverage filling machine, the top of the beverage filling machine is provided with a conveying mechanism, the outer side of the beverage filling machine is provided with a filling mechanism, and one end of the beverage filling machine is provided with a collecting mechanism. Beverage bottles needing to be filled are placed on a conveying belt, a conveying motor drives a conveying roller to rotate, then the conveying belt is driven to achieve the transmission conveying function, conveying of the beverage bottles is facilitated, when the beverage bottles are conveyed to the position below a spray head, a lifting motor drives a lifting lead screw to rotate, then a U-shaped frame is driven to be adjusted in a lifting mode, and therefore the beverage bottles are conveyed to the position below the spray head. According to the bottle filling device, the clamping ring is adjusted to the appropriate height corresponding to a bottle, the clamping air cylinder pushes the clamping ring to clamp the bottle, then the stability during filling is guaranteed, the filling head needs to accurately inject beverage into the bottle, and the positioning clamping device can firmly fix the bottle and prevent the bottle from shaking and moving during filling.

Description

Technical Field

[0001] The invention relates to the technical field of beverage production equipment, in particular to an automatic quantity-controlled beverage filling machine. Background Art

[0002] At present, the beverage industry is booming, and beverage filling machines play a vital role. Traditional beverage filling machines have many deficiencies in filling volume control, often due to mechanical structure accuracy problems, control system lags, etc., resulting in uneven beverage filling volumes.

[0003] In the prior art, for example, the patent application number: CN202110094230.9 for "an automatic filling device for bottled beverages" includes a bottom plate and a transmission mechanism, wherein a transmission mechanism is provided on one side of the top of the bottom plate; and a filling mechanism, wherein a filling mechanism is provided on one side of the top of the bottom plate. The present invention can automatically complete the transmission function of the bottle and automatically fill the beverage into the bottle through the cooperation of the transmission mechanism and the filling mechanism, thereby improving people's work efficiency, and does not require manual transmission of the bottle, saving time and effort; through the cooperation of the unloading assembly and the dividing mechanism, the intermittent feeding function of the bottle can be automatically completed; through the valve assembly, the amount of beverage discharged from the second pipe each time can be controlled, so that the second pipe can discharge the material intermittently to avoid waste of beverages.

[0004] In the process of beverage filling, the existing beverage filling machine is prone to sideways tilting and then tipping over, resulting in beverage waste and affecting the filling efficiency, thereby reducing the filling progress. To address the above problems, an automatic quantity control beverage filling machine is proposed. Summary of the invention

[0005] The object of the present invention is to provide an automatic quantity-controlled beverage filling machine to solve the problem that, in the prior art operation proposed in the above-mentioned background technology, beverage bottles are prone to tilting and then falling during the beverage filling process of the beverage filling machine, resulting in waste of beverages, affecting the filling efficiency, and thus reducing the filling progress.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic quantity-controlled beverage filling machine, comprising a beverage filling machine, a conveying mechanism is arranged on the top of the beverage filling machine, a filling mechanism is arranged on the outside of the beverage filling machine, a collecting mechanism is arranged at one end of the beverage filling machine, the beverage filling machine comprises a filling table, the conveying mechanism comprises a conveying frame, conveying rollers are arranged at both ends of the conveying frame, a conveying belt is wound around the outer wall of the conveying roller, a conveying motor is connected to one end of a single conveying roller, a gantry is symmetrically installed on the top of the conveying frame, a lifting screw rod is arranged on the inner side of the gantry, a lifting motor is arranged on the top of the lifting screw rod, a U-shaped frame is movably connected to the inner side of the gantry, the outer wall of the lifting screw rod is threadedly connected to one end of the U-shaped frame, a clamping cylinder is arranged on the inner side of the U-shaped frame, and a clamping ring is fixedly connected to one end of the clamping cylinder;

[0007] The filling mechanism comprises a nozzle, the top of the nozzle is connected with a flow meter, and the top of the flow meter is connected with a hose.

[0008] Preferably, the collecting mechanism comprises a collecting box, collecting rollers are movably mounted on both ends of the inner side of the collecting box, and a collecting conveyor belt is wound around the outer wall of the collecting roller.

[0009] Preferably, a plurality of partitions are evenly distributed on the outer wall of the collecting conveyor belt, and a collecting motor is provided at one end of a single collecting roller, and the collecting motor is installed on the outside of the collecting box.

[0010] Preferably, an output slot is provided at one end of the collection box, a cover plate is provided on the outer side of the output slot, and the cover plate is movably mounted at one end of the collection box.

[0011] Preferably, the filling mechanism further comprises a beverage can, the top of the beverage can is fixedly connected with an access pipe, the top of the access pipe is fixedly connected with a pump, and the top of the pump is fixedly connected to one end of the hose.

[0012] Preferably, mounting rings are fixedly mounted on both ends of the outer wall of the beverage can, and a mounting bar is fixedly connected to one side of the mounting ring.

[0013] Preferably, a lifting cylinder is provided on the top of the flow meter, and a mounting bracket is provided in the middle of the lifting cylinder.

[0014] Preferably, mounting plates are fixedly mounted on both ends of the conveying frame, the conveying rollers are movably mounted on the mounting plates, a ramp plate is provided at one end of the conveying frame, and side plates are symmetrically fixedly mounted on both sides of the top of the conveying frame.

[0015] Preferably, an equipment box is fixedly installed at the bottom of the filling station, a box door is provided on the front of the equipment box, and a handle is provided on the front of the box door.

[0016] Preferably, a plurality of ventilation grilles are evenly provided through both ends of the equipment box, and support feet are fixedly installed at the four corners of the bottom of the equipment box.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, the beverage bottles to be filled are placed on the conveyor belt, and the conveyor rollers are driven to rotate by the conveying motor, thereby driving the conveyor belt to realize the transmission and conveying function, which facilitates the conveying of the beverage bottles. When the beverage bottles are conveyed to the bottom of the nozzle, the lifting screw is driven to rotate by the lifting motor, thereby driving the U-shaped frame to lift and adjust, so that the clamping ring is adjusted to a suitable height corresponding to the bottle, and the clamping ring is pushed by the clamping cylinder to clamp the bottle, thereby ensuring the stability during filling. The filling head needs to accurately inject the beverage into the bottle, and the positioning clamping device can firmly fix the bottle to prevent it from shaking and displacement during filling. By adjusting the parameters such as the spacing and angle of the clamping, it can meet the filling needs of bottles of various specifications. Stable clamping can effectively avoid the bottles from contacting and colliding with each other, ensuring the integrity of the bottles and the normal operation of the equipment. When the bottle is accurately positioned and clamped, the reaction force generated by the liquid impacting the bottle during filling can be evenly dispersed, and the bottle will not produce violent irregular movements, thereby reducing the vibration transmitted to the equipment frame, conveyor belt and other components.

[0019] 2. In the present invention, the collection box facilitates the collection of beverage bottles after filling and packaging. When the beverage bottles fall into the collection box, the collection conveyor belt is driven by the collection roller to rotate and convey them. The partition separates the fallen bottles, thereby providing protection. The bottles are transported to one end of the transport output slot by the collection conveyor belt and fall onto the slope cushion at the bottom of the inner side of the collection box. Subsequently, the collection conveyor belt is further transported in cooperation with the partition, thereby facilitating the transportation of the beverages to the output slot. The beverages can be conveniently taken out by opening the cover plate, achieving efficient collection and improving the convenience of operation. For the subsequent packing process, the collected beverage bottles can be transported to the packing machine at a stable flow rate and rhythm. It avoids the bottles from entering the packing area in a scattered and disorderly manner, prevents packing jams, and prevents bottle collision and damage, thereby ensuring a smooth packing process and improving packing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of an automatic quantity-controlled beverage filling machine according to the present invention;

[0021] Figure 2 It is a schematic structural diagram of an automatic quantity-controlled beverage filling machine according to the present invention from another angle;

[0022] Figure 3 It is a schematic diagram of the structure of a conveying mechanism of an automatic quantity-controlled beverage filling machine of the present invention;

[0023] Figure 4 For the present invention Figure 3 A is an enlarged structural diagram;

[0024] Figure 5 It is a structural schematic diagram of a filling mechanism of an automatic quantity-controlled beverage filling machine of the present invention;

[0025] Figure 6 The present invention is a schematic structural diagram of a collecting mechanism of an automatic quantity-controlled beverage filling machine.

[0026] In the figure:

[0027] 1. Beverage filling machine; 101. Filling table; 102. Equipment box; 103. Box door; 104. Handle; 105. Ventilation grille; 106. Support foot; 2. Conveying mechanism; 201. Conveying frame; 202. Mounting plate; 203. Conveying roller; 204. Conveying belt; 205. Conveying motor; 206. Inclined plate; 207. Side plate; 208. Gantry; 209. Lifting screw rod; 210. Lifting motor; 211. U-shaped frame; 212 , clamping cylinder; 213, clamping ring; 3, filling mechanism; 301, beverage can; 302, mounting ring; 303, access pipe; 304, pump; 305, hose; 306, flow meter; 307, nozzle; 308, lifting cylinder; 309, mounting bracket; 4, collecting mechanism; 401, collecting box; 402, collecting roller; 403, collecting conveyor belt; 404, partition; 405, collecting motor; 406, output trough; 407, cover plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example 1: Figure 1-Figure 6As shown, the present invention provides a technical solution: an automatic controlled quantity beverage filling machine, comprising a beverage filling machine 1, a conveying mechanism 2 is arranged on the top of the beverage filling machine 1, a filling mechanism 3 is arranged on the outside of the beverage filling machine 1, a collecting mechanism 4 is arranged at one end of the beverage filling machine 1, the beverage filling machine 1 comprises a filling table 101, the conveying mechanism 2 comprises a conveying frame 201, conveying rollers 203 are arranged at both ends of the conveying frame 201, the outer wall of the conveying roller 203 is wound with a conveyor belt 204, and a single conveying roller 203 is connected to the outer wall of the conveying roller 203. One end of 03 is connected to a conveying motor 205, a gantry 208 is symmetrically installed on the top of the conveying frame 201, a lifting screw rod 209 is arranged on the inner side of the gantry 208, a lifting motor 210 is arranged on the top of the lifting screw rod 209, a U-shaped frame 211 is movably connected to the inner side of the gantry 208, the outer wall of the lifting screw rod 209 is threadedly connected to one end of the U-shaped frame 211, a clamping cylinder 212 is arranged on the inner side of the U-shaped frame 211, and a clamping ring 213 is fixedly connected to one end of the clamping cylinder 212;

[0030] The filling mechanism 3 includes a nozzle 307, a flow meter 306 is connected to the top of the nozzle 307, a hose 305 is connected to the top of the flow meter 306, mounting plates 202 are fixedly installed at both ends of the conveying frame 201, and the conveying roller 203 is movably installed on the mounting plate 202. A ramp plate 206 is provided at one end of the conveying frame 201, and side plates 207 are symmetrically fixedly installed on both sides of the top of the conveying frame 201. An equipment box 102 is fixedly installed at the bottom of the filling station 101, a box door 103 is provided on the front of the equipment box 102, and a handle 104 is provided on the front of the box door 103. A number of ventilation grilles 105 are evenly penetrated at both ends of the equipment box 102, and support feet 106 are fixedly installed at the four corners of the bottom of the equipment box 102.

[0031] In this embodiment, the beverage bottles to be filled are placed on the conveyor belt 204, and the conveying motor 205 drives the conveying roller 203 to rotate, thereby driving the conveyor belt 204 to realize the transmission and conveying function, which facilitates the conveying of the beverage bottles. When the beverage bottles are conveyed to the bottom of the nozzle 307, the lifting screw 209 is driven to rotate by the lifting motor 210, thereby driving the U-shaped frame 211 to lift and adjust, so that the clamping ring 213 is adjusted to a suitable height corresponding to the bottle, and the clamping cylinder 212 pushes the clamping ring 213 to clamp the bottle, thereby ensuring the stability during filling. The filling head needs to accurately inject the beverage into the bottle, and the positioning clamping device can firmly fix the bottle to prevent it from shaking and displacement during filling. By adjusting the parameters such as the clamping spacing and angle, it can meet the filling needs of bottles of various specifications. Stable clamping can effectively prevent the bottles from contacting and colliding with each other, ensuring the integrity of the bottles and the normal operation of the equipment. When the bottle is precisely positioned and clamped, the reaction force generated by the liquid impacting the bottle during filling can be evenly dispersed, and the bottle will not produce violent irregular movements, thereby reducing the vibration transmitted to the equipment frame, conveyor belt and other components. After filling, the bottle is capped and transported to the ramp plate 206 after capping. The bottle is transported to the collection conveyor belt 403 through the ramp plate 206 to facilitate further processing. The equipment box 102 is convenient for providing installation space for the equipment. The box door 103 is set on the front of the equipment box 102 to provide protection. The handle 104 facilitates the manual opening and closing operation of the box door 103, which improves the convenience of operation. The ventilation grille 105 facilitates the heat dissipation inside the equipment box 102, which is conducive to the stable operation of the equipment. The support feet 106 provide a stable support for the whole at the bottom.

[0032] Example 2: Figure 1-Figure 6 As shown, the collecting mechanism 4 includes a collecting box 401, collecting rollers 402 are movably installed at both ends of the inner side of the collecting box 401, the outer wall of the collecting roller 402 is wrapped with a collecting conveyor belt 403, and the outer wall of the collecting conveyor belt 403 is evenly distributed with a plurality of partitions 404, a collecting motor 405 is provided at one end of the single collecting roller 402, and the collecting motor 405 is installed on the outside of the collecting box 401, an output slot 406 is opened at one end of the collecting box 401, a cover plate 407 is provided on the outside of the output slot 406, and the cover plate 407 is movably installed at one end of the collecting box 401.

[0033] In this embodiment, the collection box 401 facilitates the collection of beverage bottles after filling and packaging. When the beverage bottles fall into the collection box 401, the collection conveyor belt 403 is driven by the collection roller 402 to rotate and convey, and the partition 404 separates the fallen bottles to provide protection. The bottles are transported to one end of the transport output slot 406 by the collection conveyor belt 403 and fall on the slope cushion at the bottom of the inner side of the collection box 401. Then, the collection conveyor belt 403 cooperates with the partition 404 to further transport the beverages to the position of the output slot 406. The cover plate 407 is opened to facilitate the removal of the beverages, and high-efficiency collection is achieved, which improves the convenience of operation. For the subsequent packing process, the collected beverage bottles can be transported to the packing machine at a stable flow rate and rhythm. It avoids the bottles from entering the packing area in a scattered and disorderly manner, prevents the packing jam, and prevents the bottles from colliding and breaking, ensures a smooth packing process, improves the packing efficiency, and reduces the frequency of equipment downtime maintenance caused by poor material transportation. While sorting beverage bottles, the collection device can realize automatic counting function in combination with sensor technology. The number of filled products can be grasped in real time on the production line, which is convenient for enterprises to accurately count production, accurately connect with order requirements and inventory management systems, and reasonably arrange subsequent production plans, warehousing allocation and logistics distribution tasks to ensure the coordinated and efficient operation of all links in the supply chain.

[0034] Example 3: Figure 1-Figure 6 As shown, the filling mechanism 3 also includes a beverage can 301, the top of the beverage can 301 is fixedly connected to an access pipe 303, the top of the access pipe 303 is fixedly connected to a pump 304, the top of the pump 304 is fixedly connected to one end of a hose 305, mounting rings 302 are fixedly installed at both ends of the outer wall of the beverage can 301, one side of the mounting ring 302 is fixedly connected to a mounting bar, a lifting cylinder 308 is arranged on the top of the flow meter 306, and a mounting bracket 309 is arranged in the middle of the lifting cylinder 308.

[0035] In this embodiment, the beverage in the beverage can 301 is extracted by the pump 304 in cooperation with the access tube 303, and then transported to the flow meter 306 through the hose 305, and quantitative output is performed through the flow meter 306. When the beverage flows through, it generates an impact force on the turbine blades, causing the turbine to rotate. The speed of the turbine is proportional to the flow rate of the fluid. A magnetoelectric induction sensor is installed on the housing of the flow meter. When the turbine rotates, the blades periodically cut the magnetic lines of force, generating a pulse electrical signal corresponding to the turbine speed. After receiving these pulse signals, the control system can accurately calculate the instantaneous flow rate and cumulative flow rate of the beverage based on the pre-calibrated relationship curve between the turbine speed and the flow rate, thereby achieving the effect of quantitative filling. In the automatic volume control beverage filling machine, the flow meter measures the beverage flow rate flowing into the filling head in real time. The control system dynamically adjusts the opening of the flow regulating valve or the power of the pumping device according to the preset filling volume and the real-time flow data fed back by the flow meter, and controls the height of the flow meter 306 and the nozzle 307 by the lifting cylinder 308, which is conducive to lifting and adjusting the processing according to beverage bottles of different heights, thereby ensuring the use effect.

[0036] In the present invention, when the automatic controlled quantity beverage filling machine is in use, the beverage bottles to be filled are first placed on the conveyor belt 204, and the conveyor motor 205 drives the conveyor roller 203 to rotate, thereby driving the conveyor belt 204 to realize the transmission and conveying function, which facilitates the conveying of the beverage bottles. When the beverage bottles are conveyed to the bottom of the nozzle 307, the lifting motor 210 drives the lifting screw 209 to rotate, thereby driving the U-shaped frame 211 to rise and fall, so that the clamping ring 213 is adjusted to a suitable height for the corresponding bottle, and the clamping cylinder 212 drives the clamping ring 213 to The bottle is clamped to ensure the stability during filling. The filling head needs to accurately inject the beverage into the bottle. The positioning clamping device can firmly fix the bottle to prevent it from shaking and displacement during filling. By adjusting the clamping spacing, angle and other parameters, it can meet the filling needs of bottles of various specifications. The beverage inside the beverage can 301 is extracted by the pump 304 in conjunction with the access pipe 303, and then transported to the flow meter 306 through the hose 305. The flow meter 306 outputs quantitatively. When the beverage flows through, it generates impact force on the turbine blades, causing the turbine to rotate. The speed of the turbine is proportional to the flow rate of the fluid. A magnetoelectric induction sensor is installed on the housing of the flow meter. When the turbine rotates, the blades periodically cut the magnetic lines of force to generate a pulse electrical signal corresponding to the turbine speed. After receiving these pulse signals, the control system can accurately calculate the instantaneous flow rate and cumulative flow rate of the beverage according to the pre-calibrated relationship curve between the turbine speed and the flow rate, thereby achieving the effect of quantitative filling. In the automatic controlled quantity beverage filling machine, the flow meter measures the beverage flow rate flowing into the filling head in real time, and the collection box 401 facilitates the collection of beverage bottles after filling and packaging. When the beverage bottle falls into the interior of the collection box 401, the collection roller 402 drives the collection conveyor belt 403 to rotate and convey, and the partition 404 separates the fallen bottles to provide protection. The bottles are transported to one end of the transport output slot 406 through the collection conveyor belt 403 and fall on the slope cushion at the bottom of the inner side of the collection box 401. Subsequently, the collection conveyor belt 403 cooperates with the partition 404 to further transport the beverage, which is conducive to transporting the beverage to the position of the output slot 406. By opening the cover plate 407, it is convenient to take out the beverage, achieving high-efficiency collection and improving the convenience of operation. For the subsequent boxing process, the collected beverage bottles can be transported to the boxing machine at a stable flow rate and rhythm. It prevents bottles from entering the packing area in a scattered and disorderly manner, prevents packing jams, bottle collisions and damage, ensures a smooth packing process, improves packing efficiency, and reduces the frequency of equipment downtime and maintenance caused by poor material transportation.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic quantity-controlled beverage filling machine, comprising a beverage filling machine (1), characterized in that: The beverage filling machine (1) is provided with a conveying mechanism (2) on the top, a filling mechanism (3) is provided on the outside of the beverage filling machine (1), a collecting mechanism (4) is provided at one end of the beverage filling machine (1), the beverage filling machine (1) comprises a filling table (101), the conveying mechanism (2) comprises a conveying frame (201), conveying rollers (203) are provided at both ends of the conveying frame (201), the outer wall of the conveying roller (203) is wound with a conveying belt (204), and one end of each of the conveying rollers (203) is connected to a conveying motor (205). A gantry (208) is symmetrically mounted on the top of the conveying frame (201), a lifting screw rod (209) is arranged on the inner side of the gantry (208), a lifting motor (210) is arranged on the top of the lifting screw rod (209), a U-shaped frame (211) is movably connected to the inner side of the gantry (208), the outer wall of the lifting screw rod (209) is threadedly connected to one end of the U-shaped frame (211), a clamping cylinder (212) is arranged on the inner side of the U-shaped frame (211), and a clamping ring (213) is fixedly connected to one end of the clamping cylinder (212); The filling mechanism (3) comprises a nozzle (307), the top of the nozzle (307) is connected to a flow meter (306), and the top of the flow meter (306) is connected to a hose (305).

2. The automatic volume-controlled beverage filling machine according to claim 1, characterized in that: The collecting mechanism (4) comprises a collecting box (401), collecting rollers (402) are movably mounted at both ends of the inner side of the collecting box (401), and a collecting conveyor belt (403) is wound around the outer wall of the collecting roller (402).

3. The automatic quantity-controlled beverage filling machine according to claim 2 is characterized in that: A plurality of partitions (404) are evenly distributed on the outer wall of the collecting conveyor belt (403), and a collecting motor (405) is provided at one end of a single collecting roller (402), and the collecting motor (405) is installed on the outside of the collecting box (401).

4. The automatic quantity-controlled beverage filling machine according to claim 3 is characterized in that: An output slot (406) is provided at one end of the collection box (401), a cover plate (407) is provided on the outer side of the output slot (406), and the cover plate (407) is movably mounted on one end of the collection box (401).

5. The automatic quantity-controlled beverage filling machine according to claim 1 is characterized in that: The filling mechanism (3) further comprises a beverage can (301), the top of the beverage can (301) being fixedly connected to an access pipe (303), the top of the access pipe (303) being fixedly connected to a pump (304), and the top of the pump (304) being fixedly connected to one end of a hose (305).

6. The automatic quantity-controlled beverage filling machine according to claim 5, characterized in that: Mounting rings (302) are fixedly mounted on both ends of the outer wall of the beverage can (301), and a mounting bar is fixedly connected to one side of the mounting ring (302).

7. The automatic quantity-controlled beverage filling machine according to claim 6, characterized in that: A lifting cylinder (308) is arranged on the top of the flow meter (306), and a mounting bracket (309) is arranged in the middle of the lifting cylinder (308).

8. The automatic quantity-controlled beverage filling machine according to claim 1, characterized in that: Mounting plates (202) are fixedly mounted on both ends of the conveying frame (201), the conveying roller (203) is movably mounted on the mounting plate (202), a ramp plate (206) is provided at one end of the conveying frame (201), and side plates (207) are symmetrically fixedly mounted on both sides of the top of the conveying frame (201).

9. The automatic quantity-controlled beverage filling machine according to claim 1, characterized in that: An equipment box (102) is fixedly installed at the bottom of the filling station (101), a box door (103) is arranged on the front of the equipment box (102), and a handle (104) is arranged on the front of the box door (103).

10. The automatic quantity-controlled beverage filling machine according to claim 9, characterized in that: A plurality of ventilation grilles (105) are evenly provided at both ends of the equipment box (102), and support feet (106) are fixedly installed at the four corners of the bottom of the equipment box (102).

Images