Material separating device and using method thereof

Abstract

The invention discloses a material separating device which is used for separating materials from a material seat, belongs to the technical field of electronic product processing, and comprises a workbench, a feeding mechanism, a material bearing mechanism, a transferring mechanism and a material shaking mechanism. The feeding mechanism is arranged on the workbench and can be used for containing a material base. The material bearing mechanism is arranged on the workbench; the transferring mechanism is arranged on the workbench and can transfer a material base on the feeding mechanism to the material bearing mechanism. The material shaking mechanism is arranged on the workbench and comprises a material shaking part, and the material shaking part can be matched with the materials on the material base and apply acting force for separating the materials from the material base to the materials so that the materials can be separated from the material base. By arranging the feeding mechanism, the material bearing mechanism, the transferring mechanism and the material shaking mechanism, automatic feeding and transferring can be achieved, materials and the material base can be separated, the labor intensity of operators is relieved, the operation time is saved, the situation that the breaking effect is poor due to fatigue after manual high-intensity work is avoided, and the quality of workpieces is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of electronic product processing, and in particular to a material separation device and a use method thereof. Background Art

[0002] When assembling mobile phone keypad products to mobile phones, the keypad products are generally integrally injection molded on the product seat, and multiple product seats are generally placed in an array on a material tray. The material tray is transported by a conveyor belt, and then the products on the multiple product seats on the material tray are manually separated from the product seats one by one.

[0003] However, manual folding often has low productivity, workers are easily fatigued, and labor costs cannot be ignored. Therefore, how to increase productivity, reduce labor costs, and improve the quality of workpieces requires automated devices to achieve.

[0004] Therefore, there is an urgent need for a material separation device and a method of using the same to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a material separation device to solve the problem in the prior art that manual material folding often has low production capacity and workers are prone to fatigue, so as to achieve the technical effects of increasing production capacity, reducing labor costs and improving the quality of workpieces.

[0006] As conceived above, the technical solution adopted by the present invention is:

[0007] The material separation device is used to separate the material from the material seat, comprising:

[0008] Workbench;

[0009] A feeding mechanism, arranged on the workbench, and capable of placing the material seat;

[0010] A material receiving mechanism, arranged on the workbench;

[0011] A transfer mechanism, arranged on the workbench, capable of transferring the material seat on the loading mechanism to the receiving mechanism, and the receiving mechanism can fix the material seat;

[0012] The material shaking mechanism is arranged on the workbench, and the material shaking mechanism includes a material shaking part, and the material shaking part can cooperate with the material on the material seat and exert a force on the material to separate from the material seat, so that the material is separated from the material seat.

[0013] Furthermore, the material holding mechanism includes a first driving component and a rotating platform, the first driving component is arranged on the workbench, the rotating platform can fix the material seat, and the output end of the first driving component is connected to the rotating platform to drive the rotating platform to rotate.

[0014] Furthermore, the material holding mechanism can rotate and switch between a first state and a second state; the transfer mechanism can transfer the material seat on the loading mechanism to the material holding mechanism in the first state, and when the material holding mechanism switches to the second state, the material seat on the material holding mechanism is opposite to the material shaking mechanism.

[0015] Furthermore, the material-carrying mechanism also includes a second driving component, which is arranged on the workbench, and an output end of the second driving component is connected to the first driving component to drive the first driving component to reciprocate in a horizontal direction.

[0016] Furthermore, the material shaking mechanism includes a third drive component and a lifting arm, the third drive component is arranged on the workbench, the material shaking part is arranged on the lifting arm, the output end of the third drive component is connected to the lifting arm to drive the lifting arm to move reciprocatingly up and down, and the material shaking part can cause the animal material to shake relative to the material seat.

[0017] Furthermore, the third driving assembly comprises:

[0018] A rotary driving member, arranged on the workbench;

[0019] An eccentric transmission structure, comprising an eccentrically arranged input end and an output end, wherein the input end is coaxially fixedly connected to the output shaft of the rotary drive member;

[0020] A linkage member, the upper end of which is hinged to the output end of the eccentric transmission structure, and the lower end of which is hinged to the lifting arm;

[0021] A vertical guide rail is arranged on the workbench, and the lifting arm can be slidably arranged on the vertical guide rail.

[0022] Furthermore, the eccentric transmission structure comprises:

[0023] A transmission block, coaxially fixed to the output shaft of the rotary drive member;

[0024] An eccentric block is adjustably arranged on the transmission block, an eccentric output shaft is arranged on the eccentric block, the eccentric output shaft can be adjusted to be eccentrically arranged with the output shaft of the rotating drive member, and the upper end of the linkage member is hinged to the eccentric output shaft.

[0025] Furthermore, the eccentric transmission structure further comprises an adjusting member, and the eccentric block is adjustably arranged on the transmission block via the adjusting member.

[0026] Furthermore, the material shaking mechanism also includes a fourth driving component, which is arranged on the workbench and has an output end connected to the third driving component. The fourth driving component can drive the lifting arm to move horizontally to make the material shaking part approach or move away from the material receiving mechanism.

[0027] To achieve this purpose, the present invention adopts the following scheme:

[0028] The method for using the material separation device, using any of the above material separation devices to separate the material from the material seat, comprises the following steps:

[0029] Controlling the transfer mechanism to transfer the material seat on the feeding mechanism to the material receiving mechanism, and controlling the material receiving mechanism to fix the material seat;

[0030] The material shaking part of the material shaking mechanism is controlled to cooperate with the material on the material seat and exert a force on the material to separate from the material seat until the material is separated from the material seat.

[0031] Beneficial effects of the present invention:

[0032] The material separation device and the use method thereof proposed in the present invention are provided with a workbench and a feeding mechanism, a receiving mechanism, a transfer mechanism and a shaking mechanism provided on the workbench. The feeding mechanism can place a material seat; the transfer mechanism can transfer the material seat on the feeding mechanism to the receiving mechanism. When the material is placed on the receiving mechanism, the shaking part on the shaking mechanism can cooperate with the material on the material seat and exert a force to separate the material seat from the material seat, so that the material is separated from the material seat. Compared with the manual breaking method in the prior art, the operation is simple, the use is convenient, the labor intensity of the operator is reduced, and the operation time can be saved at the same time. Moreover, the fatigue after high-intensity work of the manual operator can be avoided, resulting in poor breaking effect, thereby improving the quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0034] Figure 1 is a schematic structural diagram of a material separation device provided in an embodiment of the present invention;

[0035] Figure 2 is a schematic diagram of a material and a material seat provided in an embodiment of the present invention when they are not separated;

[0036] Figure 3 is a schematic structural diagram of a supporting member provided by an embodiment of the present invention;

[0037] Figure 4 It is a structural schematic diagram of a feeding mechanism provided by an embodiment of the present invention;

[0038] Figure 5 is a structural schematic diagram of a fifth driving assembly provided in an embodiment of the present invention being arranged on a feeding mechanism;

[0039] Figure 6 yes Figure 5 A partial structural diagram of

[0040] Figure 7 is a schematic diagram of the structure of a detection mechanism provided by an embodiment of the present invention;

[0041] Figure 8 It is a structural schematic diagram of a material holding mechanism provided by an embodiment of the present invention;

[0042] Fig. 9 is a schematic structural diagram of a rotating platform provided in an embodiment of the present invention;

[0043] Fig.10 is an exploded view of a clamping member on a rotating platform provided by an embodiment of the present invention;

[0044] Fig.11 It is a structural schematic diagram of a material shaking mechanism provided by an embodiment of the present invention from one perspective;

[0045] Fig.12 It is a structural schematic diagram of a material shaking part provided by an embodiment of the present invention;

[0046] Fig.13 is a structural schematic diagram of the material shaking mechanism provided by an embodiment of the present invention from another viewing angle;

[0047] Fig.14 is a schematic diagram of the material shaking part of the material separation device provided by an embodiment of the present invention and the material;

[0048] Fig.15 is a three-dimensional view of the material separation device provided by an embodiment of the present invention after being installed with a housing;

[0049] Fig.16 It is a flow chart of a method for using the material separation device provided in an embodiment of the present invention.

[0050] In the figure:

[0051] 1. Workbench; 10. Material; 20. Material seat;

[0052] 2. Feeding mechanism; 21. Supporting member; 211. Acupuncture point; 212. Socket; 22. Feeding rack; 221. Support plate; 23. Fifth driving assembly; 231. Driving motor; 232. Driving wheel; 233. Driven wheel; 234. Guide pin; 235. Guide pin driving structure; 2351. Base; 2352. Guide pin driving cylinder;

[0053] 3. Material bearing mechanism; 31. Rotating platform; 311. Cavity; 312. Fixing member; 313. Clamping member; 3131. Inclined surface; 3132. Protrusion; 3133. Slot; 314. Sixth driving assembly; 315. Movable member; 316. First roller; 32. First driving assembly; 33. Second driving assembly;

[0054] 4. Shaking mechanism; 41. Third driving assembly; 411. Rotating driving member; 412. Eccentric transmission structure; 4121. Transmission block; 4122. Eccentric block; 4123. Adjustment member; 413. Linkage member; 414. Vertical guide rail; 42. Lifting arm; 421. Shaking part; 4211. Tongue; 4212. Upper shaking part; 4213. Lower shaking part; 422. Tongue-removing member; 423. Seventh driving assembly; 424. Transmission bracket; 4241. Second roller; 425. Transmission plate; 426. Tongue-removing guide member; 43. Fourth driving assembly;

[0055] 51. Material collection box; 52. Recycling box;

[0056] 6. Transfer agency;

[0057] 71. Detection mechanism; 711. Detector; 712. Shading plate; 72. Throwing box;

[0058] 8. Protective cover; 81. Control mechanism; 82. Observation window. DETAILED DESCRIPTION

[0059] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the present invention are further described below in conjunction with the accompanying drawings and through specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for the convenience of description, only the parts related to the present invention are shown in the accompanying drawings, not all.

[0060] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.

[0061] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] When assembling mobile phone keypad products, it is generally necessary to manually separate the material (i.e., product, such as keypad) integrally injection molded on the material seat (i.e., product seat) from the material seat. Manual material folding often has low productivity, workers are easily fatigued, and labor costs cannot be ignored. In order to increase productivity, reduce labor costs, and improve the quality of workpieces, this embodiment provides a material separation device.

[0063] See also Figure 1 In this embodiment, the material separation device includes a workbench 1, a feeding mechanism 2, a material receiving mechanism 3, a transfer mechanism 6 and a material shaking mechanism 4.

[0064] See also Figures 1 to 4 The feeding mechanism 2 is arranged on the workbench 1, and the material seat 20 can be placed on the feeding mechanism 2. The material receiving mechanism 3 is arranged on the workbench 1.

[0065] The transfer mechanism 6 is disposed on the workbench 1 , and can transfer the material seat 20 on the loading mechanism 2 to the receiving mechanism 3 , and the receiving mechanism 3 can fix the material seat 20 .

[0066] See also Figure 1 , Fig.11 and Fig.14 The material shaking mechanism 4 is arranged on the workbench 1, and the material shaking mechanism 4 includes a material shaking part 421, which can cooperate with the material 10 on the material seat 20 and apply a force to separate the material 10 from the material seat 20, so that the material 10 is separated from the material seat 20.

[0067] Specifically, see Figure 3 and Figure 4 The feeding mechanism 2 includes a supporting member 21, and the supporting member 21 is used to support the material seat 20. A plurality of acupoints 211 are arranged in an array on the supporting member 21, and a material seat 20 loaded with material 10 can be placed on each acupoint 211.

[0068] Specifically, the transfer mechanism 6 is a four-axis manipulator, which can grab the material seat 20 on the loading mechanism 2 and transfer it to the receiving mechanism 3, and the receiving mechanism 3 can fix the material seat 20.

[0069] When the material separation device provided in this embodiment is used, the feeding mechanism 2 first pulls out the supporting member 21 supporting the connected material seat 20 and the material 10 to the material taking position, and the four-axis manipulator moves to the position corresponding to the feeding mechanism 2, and then grabs the connected material seat 20 and the material 10 placed on the supporting member 21 and transfers them to the material receiving mechanism 3, and then the shaking part 421 on the shaking mechanism 4 cooperates with the material 10 on the material seat 20, and the shaking part 421 applies a force to separate the material 10 from the material seat 20 to separate the material 10 from the material seat 20. Compared with the method of manually separating the material 10 from the material seat 20 in the prior art, such a setting is simple to operate, convenient to use, reduces the labor intensity of the operator, and can also save operation time, and can avoid fatigue after high-intensity work of manual labor resulting in poor breaking effect, thereby improving the quality of the workpiece.

[0070] Of course, in other embodiments, the transfer mechanism 6 may also be other equipment, as long as it can transfer the connected material seat 20 and the material 10 from the loading mechanism 2 to the receiving mechanism 3 .

[0071] Furthermore, in this embodiment, if Figure 4 As shown, the feeding mechanism 2 further includes a feeding rack 22 and a fifth driving assembly 23 , and a plurality of supporting members 21 can be stacked on the feeding rack 22 in a vertical direction.

[0072] The fifth drive component 23 is arranged on the loading rack 22, and the output end of the fifth drive component 23 can be selectively connected to the supporting member 21. When the supporting member 21 is connected to the output end of the fifth drive component 23, the fifth drive component 23 can pull a supporting member 21 on the loading rack 22 to the material picking position, so as to facilitate the transfer mechanism 6 to grab the material seat 20 on the supporting member 21.

[0073] Specifically, Figure 5 and Figure 6As shown, in this embodiment, the fifth driving assembly 23 includes a driving motor 231, a driving wheel 232, a transmission chain (not shown in the figure), a driven wheel 233 and a guide pin 234. A support plate 221 is provided on the loading rack 22, and the driving motor 231 is provided on the lower surface of the supporting plate 221. The output end of the driving motor 231 passes through the supporting plate 221 and is connected to the driving wheel 232. The driven wheel 233 is also rotatably provided on the supporting plate 221, and the driving wheel 232 and the driven wheel 233 are connected by a transmission chain, and the guide pin 234 is provided on the transmission chain.

[0074] Specifically, the guide pin 234 is arranged on the transmission chain through the guide pin driving structure 235. When the transmission chain is driven, the transmission chain drives the guide pin driving structure 235 to perform linear motion, thereby driving the guide pin 234 to perform linear motion.

[0075] Specifically, the guide pin driving structure 235 includes a base 2351 , and a fixing hole is opened in the base 2351 . An engaging portion that engages with the transmission chain is arranged in the fixing hole, and the base 2351 can move with the transmission chain.

[0076] In order to realize the insertion or separation of the guide pin 234 with the supporting member 21 in the vertical direction, the guide pin driving structure 235 also includes a guide pin driving cylinder 2352, the cylinder body of the guide pin driving cylinder 2352 is fixedly set on the base 2351, and the guide pin 234 is set at the output end of the push rod of the guide pin driving cylinder 2352.

[0077] The supporting member 21 is provided with a plug hole 212 which cooperates with the guide pin 234 .

[0078] Specifically, in this embodiment, when the supporting member 21 needs to be pulled out, the push rod of the guide pin driving cylinder 2352 rises, the guide pin 234 is plugged into the socket 212 of the supporting member 21, and the fifth driving assembly 23 drives the transmission chain to move horizontally with the guide pin driving structure 235 to move horizontally, thereby pulling out the supporting member 21; after the supporting member 21 is pulled out, the push rod of the guide pin driving cylinder 2352 descends, and the guide pin 234 is separated from the socket 212 of the supporting member 21.

[0079] Further, in order to ensure the correctness of the grabbing position when the transfer mechanism 6 grabs the material seat 20 from the loading mechanism 2, see Figure 1 The workbench 1 is also provided with a detection mechanism 71 and a material throwing box 72. The detection mechanism 71 can determine whether the grasping position is correct. If the grasping position is determined to be correct, the transfer mechanism 6 transfers the material seat 20 to the material receiving mechanism 3. If the grasping position is determined to be incorrect, the transfer mechanism 6 transfers the material seat 20 to the material throwing box 72 and re-grabs it.

[0080] Specifically, Figure 1 and Figure 7As shown, the detection mechanism 71 includes a detector 711 and a shading plate 712. The detector 711 is arranged on the workbench 1, and the shading plate 712 is arranged in front of the working direction of the detector 711 to reduce the influence of external light on the detection result, which helps to improve the accuracy and reliability of the detection. Optionally, in this embodiment, the detector 711 is a high-definition camera, and the throwing box 72 is arranged on the workbench 1 and is located below the transfer mechanism 6. After the transfer mechanism 6 grabs the material seat 20, it moves to the front of the high-definition camera, and determines whether the grabbing position is correct through the high-definition camera. If the grabbing position is judged to be correct, the transfer mechanism 6 continues to move with the material seat 20 and transfers it to the material receiving mechanism 3. If it is judged that the grabbing position is wrong, the transfer mechanism 6 moves the material seat 20 to the throwing box 72 and grabs it again, so that it can ensure that the material seat 20 is correctly placed on the material receiving mechanism 3.

[0081] Further, see Figure 8 and Fig. 9 The material receiving mechanism 3 includes a first driving assembly 32 and a rotating platform 31. The first driving assembly 32 is arranged on the workbench 1. The rotating platform 31 is provided with a cavity 311 for fixing the material seat 20. The output end of the first driving assembly 32 is connected to the rotating platform 31 to drive the rotating platform 31 to rotate.

[0082] Specifically, Figure 8 and Fig. 9 As shown, in this embodiment, the first driving component 32 is a rotating motor arranged on the workbench 1, and a cavity 311 for fixing the material seat 20 is arranged on the rotating platform 31, and the material seat 20 can be fixed in the cavity 311 when transferred to the material receiving mechanism 3. The output end of the first driving component 32 is connected to the rotating platform 31, so that the first driving component 32 can drive the rotating platform 31 to rotate, so as to adjust the position of the material seat 20 placed in the cavity 311 of the rotating platform 31 so that the material 10 connected to the material seat 20 cooperates with the shaking part 421.

[0083] Furthermore, if Figure 8 , Fig. 9 and Fig.14 As shown, the material receiving mechanism 3 can rotate and switch between the first state and the second state; the transfer mechanism 6 can transfer the material seat 20 on the loading mechanism 2 to the material receiving mechanism 3 in the first state. When the material receiving mechanism 3 is switched to the second state, the material seat 20 on the material receiving mechanism 3 is opposite to the shaking mechanism 4.

[0084] Specifically, in the first state, the cavity 311 faces upward; in the second state, the cavity 311 faces the material shaking mechanism 4 .

[0085] That is, in this embodiment, when the transfer mechanism 6 transfers the material seat 20 to the rotating platform 31 , the cavity 311 faces upward, so that the transfer mechanism 6 can place the material seat 20 in the cavity 311 .

[0086] When the material receiving mechanism 3 fixes the material seat 20 in the cavity 311 , the first driving assembly 32 drives the upper surface of the rotating platform 31 to rotate to face the material shaking mechanism 4 , so as to facilitate the cooperation between the material seat 20 and the material shaking portion 421 .

[0087] Further, see Fig. 9 A fixing member 312 and a clamping member 313 are provided on the rotating platform 31, and a cavity 311 is formed between the fixing member 312 and the clamping member 313. The clamping member 313 can clamp the material seat 20 in the cavity 311 or loosen the material seat 20 so that the material seat 20 can be separated from the cavity 311.

[0088] Specifically, Fig. 9 and Fig.10 As shown, in this embodiment, a fixing member 312 is disposed on the rotating platform 31, a clamping member 313 is disposed on the rotating platform 31 and a slot 3133 is disposed at one end of the clamping member 313, the fixing member 312 passes through the slot 3133, and the fixing member 312 and one end surface of the slot 3133 ( Fig.11 The left end surface of the slot 3133 can be close to or away from the fixing member 312. When the left end surface of the slot 3133 is close to the fixing member 312, the material holder 20 can be clamped and fixed in the cavity 311. When the left end surface of the slot 3133 is away from the fixing member 312, the material holder 20 can be released from the fixing.

[0089] Furthermore, if Fig. 9 and Fig.10 As shown, the clamping member 313 is provided with a protrusion 3132 arranged opposite to the fixing member 312. When the clamping member 313 moves along the first direction, the protrusion 3132 moves away from the fixing member 312, the opening of the cavity 311 becomes larger, and the fixation of the material seat 20 can be released; when the clamping member 313 moves along the second direction, the protrusion 3132 approaches the fixing member 312, the opening of the cavity 311 becomes smaller, and the material seat 20 can be clamped and fixed in the cavity 311.

[0090] Specifically, the bump 3132 is arranged at Fig.11 At the left end surface of the middle slot 3133.

[0091] Specifically, Fig. 9 and Fig.10As shown, in the present embodiment, a sixth driving component 314 and a movable part 315 are also provided on the rotating platform 31. The movable part 315 is connected to the output end of the sixth driving component 314. The sixth driving component 314 can drive the movable part 315 to move so that the movable part 315 abuts against the clamping part 313 and moves with the clamping part 313, thereby expanding the cavity 311 formed between the fixing part 312 and the clamping part 313.

[0092] Furthermore, if Fig. 9 and Fig.10 As shown, in the present embodiment, in order to reduce the volume of the rotating platform 31 and avoid the clamping member 313 and the movable member 315 being in the same direction, the clamping member 313 and the movable member 315 are vertically arranged to improve the integration of the material separation device, and a slope 3131 is arranged on the clamping member 313. The clamping member 313 is elastically arranged on the rotating platform 31 through an elastic member (not shown in the figure), and one end of the elastic member abuts against the clamping member 313, and the other end abuts against the rotating platform 31.

[0093] When the sixth driving assembly 314 drives the movable member 315 to move so that the movable member 315 abuts against the inclined surface 3131 of the clamping member 313, the fixing member 312 does not move relative to the rotating platform 31, and the clamping member 313 moves relative to the rotating platform 31 along the first direction under the pushing action of the movable member 315, thereby enlarging the space of the mold cavity 311, and at the same time, the elastic member is compressed and accumulates elastic potential energy. The enlarged space of the mold cavity 311 is more conducive to placing the material holder 20 in the mold cavity 311.

[0094] After the material seat 20 is placed, the movable part 315 is separated from the clamping part 313, and the clamping part 313 moves along a second direction opposite to the first direction under the action of the elastic restoring force of the elastic part to abut against the material seat 20 and move the material seat 20 to abut against the fixing part 312, so that the material seat 20 is clamped and fixed in the mold cavity 311 by the clamping part 313 and the fixing part 312.

[0095] Specifically, in this embodiment, the elastic member is a spring.

[0096] In order to ensure that the protrusion 3132 on the clamping member 313 can smoothly move away from the fixed member 312 when the movable member 315 abuts against the inclined surface 3131 of the clamping member 313, a first roller 316 is further provided on the movable member 315, and the first roller 316 can abut against the inclined surface 3131 of the clamping member 313. The friction between the first roller 316 and the inclined surface 3131 is rolling friction, which is smaller than sliding friction, and can reduce the frictional resistance between the two.

[0097] Further, see Figure 8The material receiving mechanism 3 further includes a second driving assembly 33, which is disposed on the workbench 1. The output end of the second driving assembly 33 is connected to the first driving assembly 32 to drive the first driving assembly 32 to reciprocate in the horizontal direction. The first driving assembly 32 is driven by the second driving assembly 33 to move forward in the horizontal direction to approach the feeding mechanism 2, so that the transfer mechanism 6 can place the material seat 20 on the rotating platform 31. After the material seat 20 is placed, the second driving assembly 33 drives the first driving assembly 32 to retreat in the horizontal direction, so that the material seat 20 on the rotating platform 31 can be properly matched with the shaking part 421 on the shaking mechanism 4.

[0098] Specifically, Figure 8 As shown, in order to facilitate the adjustment of the position of the rotating platform 31 so that the material 10 on the material seat 20 can better cooperate with the material shaking part 421, the material receiving mechanism 3 also includes a second driving component 33. In this embodiment, the second driving component 33 is a cylinder. The second driving component 33 is arranged on the workbench 1, and the first rotating motor is arranged on the output end of the second driving component 33, so that the second driving component 33 can drive the first rotating motor forward or backward, and then the rotating platform 31 connected to the output end of the first driving component 32 can also move forward or backward, ensuring that the rotating platform 31 is directly opposite to the material shaking mechanism 4, so that the material shaking part 421 of the material shaking mechanism 4 can correctly cooperate with the material 10 on the material seat 20.

[0099] Specifically, the main body of the second driving assembly 33 is fixedly mounted on the workbench 1 , the output end of the push rod of the second driving assembly 33 is provided with a mounting plate, and the first driving assembly 32 is mounted on the mounting plate.

[0100] Specifically, Figure 8 , Fig. 9 and Fig.14 As shown, the material receiving mechanism 3 also has a first position and a second position and can be switched between the first position and the second position. In this embodiment, when the material receiving mechanism 3 is in the first position, it is closer to the feeding mechanism 2, which is convenient for the transfer mechanism 6 to transfer the material seat 20 on the feeding mechanism 2 to the material receiving mechanism 3. When the material receiving mechanism 3 is in the second position, it is closer to the shaking mechanism 4, which is convenient for the material seat 20 on the material receiving mechanism 3 to cooperate with the shaking part 421 on the shaking mechanism 4.

[0101] When the material receiving mechanism 3 is in the first position, it is also in the first state, the material holder 20 is placed in the mold cavity 311, and then the first rotary motor drives the rotary platform 31 to rotate and bring the material holder 20 to face the material shaking mechanism 4, and the material receiving mechanism 3 rotates to the second state. Then the second driving assembly 33 drives the first rotary motor to move in a direction away from the feeding mechanism 2, so that the material receiving mechanism 3 moves to the second position so that the material holder 20 moves to face the material shaking part 421 on the material shaking mechanism 4.

[0102] Further, see Fig.11 The shaking mechanism 4 includes a third driving component 41 and a lifting arm 42. The third driving component 41 is arranged on the workbench 1, and the shaking part 421 is arranged on the lifting arm 42. The output end of the third driving component 41 is connected to the lifting arm 42 to drive the lifting arm 42 to move up and down. The shaking part 421 can drive the material 10 to shake relative to the material seat 20, thereby realizing the separation of the material 10 from the material seat 20.

[0103] Further, see Fig.11 and Fig.13 The third driving assembly 41 includes a rotary driving member 411, an eccentric transmission structure 412, a linkage member 413 and a vertical guide rail 414. The rotary driving member 411 is arranged on the workbench 1. The eccentric transmission structure 412 includes an input end and an output end which are eccentrically arranged, and the input end is coaxially fixedly connected with the output shaft of the rotary driving member 411. The upper end of the linkage member 413 is hinged to the output end of the eccentric transmission structure 412, and the lower end is hinged to the lifting arm 42. The vertical guide rail 414 is arranged on the workbench 1, and the lifting arm 42 can be slidably arranged on the vertical guide rail 414.

[0104] Specifically, Fig.11 and Fig.13 As shown, the third driving mechanism includes a rotary drive member 411, an eccentric transmission structure 412, a linkage member 413 and a vertical guide rail 414. The rotary drive member 411 is arranged on the workbench 1. In this embodiment, the rotary drive member 411 is a second rotary motor. The eccentric transmission structure 412 includes an input end and an output end. The input end and the output end of the eccentric transmission structure 412 are not coaxial. The input end of the eccentric structure is connected to the output shaft of the second rotary motor, and the rotary motor can drive the eccentric transmission structure 412 to rotate. The upper end of the linkage member 413 is hinged to the output end of the eccentric transmission structure 412, and the lower end is hinged to the lifting arm 42, and the lifting arm 42 can be slidably arranged on the vertical guide rail 414. When the second rotating motor drives the eccentric transmission structure 412 to rotate, the input end of the eccentric transmission structure 412 rotates coaxially with the output shaft of the second rotating motor, so that the output end of the eccentric structure rotates eccentrically relative to the output shaft of the second rotating motor. The lifting arm 42 is guided and limited by the vertical guide rail 414, and is driven by the linkage part 413 to reciprocate up and down along the vertical guide rail 414, so that the shaking part 421 arranged on the lifting arm 42 can move back and forth up and down under the drive of the second rotating motor, so that when the shaking part 421 cooperates with the material 10, it can move the material 10 back and forth up and down until the material 10 is separated from the material seat 20.

[0105] Specifically, in this embodiment, the second rotating motor is a servo motor.

[0106] Furthermore, the eccentric transmission structure 412 includes a transmission block 4121 and an eccentric block 4122. The transmission block 4121 is coaxially fixed to the output shaft of the rotary drive member 411; the eccentric block 4122 is adjustably arranged on the transmission block 4121, and an eccentric output shaft is arranged on the eccentric block 4122, which can be adjusted to be eccentric to the output shaft of the rotary drive member 411, and the upper end of the linkage member 413 is hinged to the eccentric output shaft.

[0107] Specifically, Fig.11 and Fig.13 As shown, the eccentric transmission structure 412 includes a transmission block 4121 and an eccentric block 4122 coaxially arranged on the output shaft of the second rotating motor. The eccentric block 4122 is adjustably arranged on the transmission block 4121. An eccentric output shaft is arranged on the eccentric block 4122. The eccentric output shaft can be adjusted along with the position of the eccentric block 4122. The upper end of the linkage member 413 is hinged to the eccentric output shaft, and the lower end of the linkage member 413 is hinged to the lifting arm 42, so that the linkage member 413 can carry the lifting arm 42 to reciprocate up and down along the vertical guide rail 414 when the eccentric output shaft rotates eccentrically relative to the output shaft of the second rotating motor.

[0108] Furthermore, the eccentric transmission structure 412 further includes an adjusting member 4123 , and the eccentric block 4122 is adjustably disposed on the transmission block 4121 via the adjusting member 4123 .

[0109] Optionally, the adjusting member 4123 is a bolt; the number of the adjusting members 4123 is two.

[0110] Specifically, Fig.13 As shown, in this embodiment, two relatively spaced fixed plates are fixedly provided on the transmission block 4121, and two bolts are respectively threadedly penetrated on the two fixed plates and can abut against the eccentric block 4122 to fix the eccentric block 4122 on the transmission block 4121, that is, the two bolts clamp the eccentric block 4122. By adjusting the positions of the two bolts, the position of the eccentric block 4122 relative to the transmission block 4121 can be adjusted, thereby achieving the eccentric shaft on the eccentric block 4122 and the output shaft of the second rotary motor being not coaxial, ensuring that the second rotary motor can drive the lifting arm 42 to reciprocate up and down along the vertical guide rail 414.

[0111] In order to facilitate the collection of the material 10 and the material seat 20, in the present embodiment, a material receiving box 51 is further provided below the matching position of the material shaking part 421 and the material 10, and the material 10 can directly fall into the material receiving box 51 after being separated from the material seat 20; the recovery box 52 is provided on the side of the material receiving box 51 close to the transfer mechanism 6, so that the material seat 20 separated from the material 10 can be dropped into the recovery box 52 when the material receiving mechanism 3 switches from the second state to the first state.

[0112] Furthermore, the material shaking mechanism 4 also includes a fourth driving component 43. The fourth driving component 43 is arranged on the workbench 1 and the output end is connected to the third driving component 41. The fourth driving component 43 can drive the lifting arm 42 to move horizontally so that the material shaking part 421 is close to or away from the material receiving mechanism 3. When the fourth driving component 43 drives the lifting arm 42 to move horizontally so that the material shaking part 421 is close to the material receiving mechanism 3, it is convenient to shake the material of the material shaking part 421. When the fourth driving component 43 drives the lifting arm 42 to move horizontally so that the material shaking part 421 is away from the material receiving mechanism 3, it can avoid the material shaking part 421 and the material receiving mechanism 3 from interfering with each other.

[0113] Specifically, as shown in Figure and Fig.13 As shown, the material shaking mechanism 4 also includes a fourth driving component 43 arranged on the workbench 1. In this embodiment, the fourth driving component 43 is a cylinder. The output end of the fourth driving component 43 is connected to the second rotary motor. The fourth driving component 43 can drive the second rotary motor to move horizontally, thereby enabling the lifting arm 42 to move horizontally, so that the material shaking part 421 can approach or move away from the material receiving mechanism 3.

[0114] Specifically, see Figures 10 to 12 The shaking material part 421 includes a middle tongue part 4211, an upper shaking material part 4212 and a lower shaking material part 4213. In this embodiment, two materials 10 are loaded on a material seat 20. When the material seat 20 cooperates with the shaking material part 421, the tongue part 4211 of the shaking material part 421 extends into the middle of the two materials 10, the tongue part 4211 and the upper shaking material part 4212 enclose the upper material 10, and the tongue part 4211 and the lower shaking material part 4213 enclose the lower material 10. When separating the material 10 from the material seat 20, the tongue part 4211 and the upper shaking material part 4212 carry the upper material 10 to reciprocate up and down, and the tongue part 4211 and the lower shaking material part 4213 carry the lower material 10 to reciprocate up and down until the two materials 10 are separated.

[0115] Further, see Fig.11 and Fig.12 The lifting arm 42 is also provided with a tongue-removing member 422, a seventh driving assembly 423 and a transmission plate 425. The tongue portion 4211 is provided at the end of the transmission plate 425, and the tongue-removing member 422 is connected to the output end of the seventh driving assembly 423. In order for the seventh driving assembly 423 to drive the tongue-removing member 422 to move upward so that the tongue-removing member 422 abuts against the transmission plate 425 and the transmission plate 425 moves in a direction away from the material receiving mechanism 3, a chamfer is provided at the abutment between the tongue-removing member 422 and the transmission plate 425, so that the transmission plate 425 withdraws from the two materials 10 with the tongue portion 4211 away from the material receiving mechanism 3.

[0116] Specifically, Figures 11 to 14As shown, the lifting arm 42 is also provided with a transmission bracket 424, and the transmission bracket 424 is installed on the lower surface of the transmission plate 425. The seventh driving assembly 423 can drive the tongue-removing member 422 to move upward so that the chamfer abuts against the transmission bracket 424, so that the transmission bracket 424 moves with the transmission plate 425 and the tongue 4211 to the side away from the material 10, thereby withdrawing the tongue 4211 from the two materials 10.

[0117] In order to ensure that the tongue 4211 can be smoothly withdrawn from the two materials 10, specifically, as Fig.12 In this embodiment, a tongue-retracting guide 426 is also provided on the lifting arm 42, and the transmission plate 425 can move horizontally along the tongue-retracting guide 426. The setting of the tongue-retracting guide 426 enables the tongue 4211 to be retracted between two materials 10 as the transmission plate 425 horizontally withdraws to the right during the rising process of the tongue-retracting member 422, and can avoid contact with the material 10 during the tongue-retracting process, thereby causing damage to the material 10.

[0118] In order to reduce the friction force when the tongue-removing member 422 abuts against the transmission bracket 424 , a second roller 4241 is provided on the transmission bracket 424 , and the tongue-removing member 422 can abut against the second roller 4241 .

[0119] Furthermore, if Fig.15 As shown, in this embodiment, the material separation device further includes a protective cover 8 disposed on the workbench 1 , and the feeding mechanism 2 , the receiving mechanism 3 , the transfer mechanism 6 and the shaking mechanism 4 are all disposed in the protective cover 8 .

[0120] In order to facilitate the control of each mechanism, a control mechanism 81 is also provided on the protective cover 8. By providing the control mechanism 81, the operation of each mechanism can be automatically controlled to separate the material 10 from the material seat 20, freeing up the staff.

[0121] In order to facilitate the staff to observe the operation of each mechanism, an observation window 82 is also provided on the protective cover. The staff can check the operation of each mechanism through the observation window 82 without removing the protective cover, which is convenient for observation and safer.

[0122] join Fig.16 This embodiment also provides a method for using the material separation device, using the material separation device to separate the material 10 from the material seat 20, including the following steps:

[0123] Control the transfer mechanism 6 to transfer the material seat 20 on the feeding mechanism 2 to the receiving mechanism 3;

[0124] The material shaking portion 421 of the material shaking mechanism 4 is controlled to cooperate with the material 10 on the material seat 20 and exert a force on the material 10 to separate from the material seat 20 until the material 10 is separated from the material seat 20 .

[0125] For example, the following is combined Figures 1 to 14 The method of using the material separation device provided in this embodiment is used to introduce in detail the process of separating the material 10 from the material seat 20.

[0126] Before starting the transfer mechanism 6, first observe whether the feeding mechanism 2 receives the material seat 20 loaded with the material 10. If the feeding mechanism 2 does not receive the material seat 20 loaded with the material 10, control the feeding mechanism 2 to reload; if the feeding mechanism 2 receives the material seat 20 loaded with the material 10, start the transfer mechanism 6.

[0127] The transfer mechanism 6 is controlled to move to a position cooperating with the feeding mechanism 2, and grabs the material seat 20 loaded with the material 10 placed on the feeding mechanism 2, and then the transfer mechanism 6 moves with the material seat 20 loaded with the material 10 to the position of the receiving mechanism 3, and places the material seat 20 loaded with the material 10 on the receiving mechanism 3.

[0128] In order to prevent the material seat 20 from being incorrectly transferred and placed on the material receiving mechanism 3 due to the incorrect grasping position when the transfer mechanism 6 grasps the material seat 20, the transfer mechanism 6 also detects the grasping position through the detection mechanism 71 after grasping the material seat 20 loaded with the material 10 from the feeding mechanism 2. If the grasping position is correct after the detection, the transfer mechanism 6 continues to move the material seat 20 loaded with the material 10 to the position of the material receiving mechanism 3; if the grasping position is incorrect after the detection, the transfer mechanism 6 moves the material seat 20 loaded with the material 10 to the position of the throwing box 72.

[0129] The material holding mechanism 3 first rotates the material seat 20 so that the material seat 20 loaded with the material 10 is opposite to the shaking part 421 of the shaking mechanism 4, and then the material holding mechanism 3 moves so that the material seat 20 loaded with the material 10 is directly opposite to the shaking part 421 of the shaking mechanism 4, and the shaking mechanism 4 moves in the direction close to the material holding mechanism 3 so that the material 10 loaded on the material seat 20 cooperates with the shaking part 421; then the shaking mechanism 4 applies a force to separate the material 10 from the material seat 20 through the shaking part 421, so that the material 10 is detached from the material seat 20.

[0130] The above embodiments are only to illustrate the basic principles and characteristics of the present invention. The present invention is not limited by the above embodiments. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and modifications, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A material separation device for separating a material (10) from a material seat (20), characterized in that: include: Workbench (1); A loading mechanism (2) is arranged on the workbench (1), and the loading mechanism (2) is capable of placing the material seat (20); A material receiving mechanism (3) is arranged on the workbench (1); A transfer mechanism (6) is arranged on the workbench (1) and is capable of transferring the material seat (20) on the loading mechanism (2) to the receiving mechanism (3), and the receiving mechanism (3) is capable of fixing the material seat (20); A material shaking mechanism (4) is arranged on the workbench (1), and the material shaking mechanism (4) comprises a material shaking portion (421), and the material shaking portion (421) is capable of cooperating with the material (10) on the material seat (20) and exerting a force on the material (10) to separate from the material seat (20), so that the material (10) is separated from the material seat (20).

2. The material separation device according to claim 1, characterized in that: The material receiving mechanism (3) comprises a first driving component (32) and a rotating platform (31); the first driving component (32) is arranged on the workbench (1); the rotating platform (31) is capable of fixing the material seat (20); and the output end of the first driving component (32) is connected to the rotating platform (31) to drive the rotating platform (31) to rotate.

3. The material separation device according to claim 2, characterized in that: The material receiving mechanism (3) is capable of rotating and switching between a first state and a second state; the transfer mechanism (6) is capable of transferring the material seat (20) on the loading mechanism (2) to the material receiving mechanism (3) in the first state; when the material receiving mechanism (3) is switched to the second state, the material seat (20) on the material receiving mechanism (3) is directly opposite to the material shaking mechanism (4).

4. The material separation device according to claim 3, characterized in that: The material receiving mechanism (3) further comprises a second driving component (33), wherein the second driving component (33) is arranged on the workbench (1), and an output end of the second driving component (33) is connected to the first driving component (32) to drive the first driving component (32) to reciprocate in a horizontal direction.

5. The material separation device according to any one of claims 1 to 4, characterized in that: The material shaking mechanism (4) comprises a third driving component (41) and a lifting arm (42); the third driving component (41) is arranged on the workbench (1); the material shaking portion (421) is arranged on the lifting arm (42); the output end of the third driving component (41) is connected to the lifting arm (42) to drive the lifting arm (42) to move up and down reciprocatingly; the material shaking portion (421) can drive the material (10) to shake relative to the material seat (20).

6. The material separation device according to claim 5, characterized in that: The third driving assembly (41) comprises: A rotating driving member (411) is arranged on the workbench (1); An eccentric transmission structure (412) comprises an eccentrically arranged input end and an output end, wherein the input end is coaxially fixedly connected to the output shaft of the rotating drive member (411); A linkage member (413), the upper end of which is hinged to the output end of the eccentric transmission structure (412), and the lower end of which is hinged to the lifting arm (42); A vertical guide rail (414) is arranged on the workbench (1), and the lifting arm (42) can be slidably arranged on the vertical guide rail (414).

7. The material separation device according to claim 6, characterized in that: The eccentric transmission structure (412) comprises: A transmission block (4121) is coaxially fixed to the output shaft of the rotary drive member (411); An eccentric block (4122) is adjustably arranged on the transmission block (4121); an eccentric output shaft is arranged on the eccentric block (4122); the eccentric output shaft can be adjusted to be eccentrically arranged with the output shaft of the rotating drive member (411); and the upper end of the linkage member (413) is hinged to the eccentric output shaft.

8. The material separation device according to claim 7, characterized in that: The eccentric transmission structure (412) further comprises an adjusting member (4123), and the eccentric block (4122) is adjustably arranged on the transmission block (4121) via the adjusting member (4123).

9. The material separation device according to claim 5, characterized in that: The material shaking mechanism (4) further comprises a fourth driving component (43), wherein the fourth driving component (43) is arranged on the workbench (1) and an output end is connected to the third driving component (41), and the fourth driving component (43) is capable of driving the lifting arm (42) to move horizontally so that the material shaking part approaches or moves away from the material receiving mechanism (3).

10. A method for using a material separation device, characterized in that: The material separation device according to any one of claims 1 to 9 is used to separate the material (10) from the material seat (20), comprising the following steps: Controlling the transfer mechanism (6) to transfer the material seat (20) on the loading mechanism (2) to the receiving mechanism (3), and controlling the receiving mechanism (3) to fix the material seat (20); The material shaking portion (421) of the material shaking mechanism (4) is controlled to cooperate with the material (10) on the material seat (20) and exert a force on the material (10) to separate from the material seat (20) until the material (10) is separated from the material seat (20).

Images