Oil pump

By using hydraulic sensors and flow sensors in the oil pump combined with mechanical trigger detection structure, the oil leakage detection function is realized, solving the problem of the lack of oil leakage detection settings in the existing oil pumps, and improving the safety and reliability of use.

CN119664649AInactive Publication Date: 2025-03-21JIANG SU XIN YOU PENG KE JI YOU XIAN GONG SI

Patent Information

Application Number
CN202411833839.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing oil pump structure lacks oil leakage detection settings, and oil leakage and insufficient pressure are prone to problems during use, which affects the safety and efficiency of use.

Method used

Design an oil pump to realize the leakage detection function through two sets of sensors (hydraulic sensors and flow sensors) combined with a mechanical trigger detection structure. When the oil pump does not leak, the hydraulic pressure and speed at the outlet end are sufficient to drive the turboprop and trigger the warning light; when the leakage occurs, the hydraulic pressure and speed are insufficient to prevent the warning light from triggering by mistake.

Benefits of technology

The oil leakage detection function of the oil pump is realized, which improves the safety and reliability of use, and avoids the problem of insufficient pressure caused by oil leakage.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention provides an oil pump which comprises an oil pump shell and further comprises a shell lower end plate at the bottom of the oil pump shell, a shell upper end plate is arranged at the top of the oil pump shell, two sets of pipeline connectors are connected to the outer side of the oil pump shell in a penetrating mode, two sets of heat dissipation mechanisms are arranged on the outer side of the oil pump shell, and a primary filtering mechanism is arranged on one side of the oil pump shell. According to the device, the hydraulic pressure and the flow of the oil outlet end of the oil pump are detected through the hydraulic sensor and the flow sensor, and the warning lamp is driven and triggered through flowing of oil liquid; a warning signal is transmitted to a remote receiving end through the signal transmission unit of the warning lamp, so that the oil leakage condition of the oil pump can be detected through double modes of the two sensors and the mechanical trigger structure, a detection result can be ensured in cooperation with a filtering structure, and therefore the practicability of the oil pump is greatly improved; and insufficient pressure of hydraulic equipment caused by oil leakage of the oil pump is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of hydraulic oil pumps, and in particular to an oil pump. Background Art

[0002] Hydraulic equipment is widely used in industrial and civil sectors; the function of the hydraulic system's actuators, hydraulic cylinders and hydraulic motors, is to convert the pressure energy of the liquid into mechanical energy to obtain the required linear reciprocating motion or rotary motion; the components can be modified at will according to the desired designed action to achieve the desired work; the hydraulic lifting device is a more common type of hydraulic equipment, and people can use it in a series of environments such as material handling, equipment lifting and closing, equipment positioning, etc.

[0003] Chinese patent CN202211016207.9 discloses an oil pump, which delivers high-pressure oil to the two ends of the hydraulic cylinder in the electric hydraulic lifter through the upper and lower flow channels in the oil pump; the piston is pushed by the high-pressure oil to move in the hydraulic space; and then the piston rod and the lifted part connected to the piston rod are driven to move, so that the device can complete the lifting and retracting work more quickly; at the same time, since the pressurizing component of the oil pump is located in the upper and lower flow channels at the same time, the oil pressure of the oil driving the lifting and the oil driving the retracting in the device are corresponding; therefore, the lifted part cooperating with the device can perform lifting or retracting more evenly and stably.

[0004] However, the oil pump structure of this technical solution lacks an oil leakage detection device. During use, considering the wear and aging of the equipment, the oil outlet structure of the oil pump and the oil pump itself are prone to oil leakage, which can easily cause insufficient pressure during the pressurization process, causing inconvenience to users and easily causing accidents. Summary of the invention

[0005] The purpose of the present invention is to provide an oil pump to address the deficiencies in the prior art, which realizes a liquid leakage detection function by means of two sets of sensors in cooperation with a mechanical trigger detection structure, thereby solving the problem of lack of oil leakage detection settings.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] An oil pump comprises an oil pump housing, and also comprises a housing lower end plate at the bottom of the oil pump housing, an housing upper end plate is arranged on the top of the oil pump housing, two groups of pipe joints are connected through the outer side of the oil pump housing, two groups of heat dissipation mechanisms are arranged on the outer side of the oil pump housing, a primary filtering mechanism is arranged on one side of the oil pump housing, a detection mechanism is arranged on one side of the primary filtering mechanism, and a metal filtering mechanism is arranged on one side of the detection mechanism; the detection mechanism comprises a detection sphere arranged on one side of the oil pump housing, and two groups of equipment penetration seats are also arranged on the outer side of the detection sphere, one group of the equipment penetration seats is penetrated on the top A hydraulic sensor is connected, and another group of the equipment is connected to the top of the penetration seat with a flow sensor, the detection sphere is movably connected to a movable sleeve rod inside, a turbine propeller is installed on the top of the movable sleeve rod, a screw nut is installed on the top of the turbine propeller, a traction screw is movably connected to the movable sleeve rod inside, a piston cylinder is connected above the detection sphere, a trigger seat is installed on the top of the piston cylinder, a trigger piston is movably connected to the inside of the piston cylinder, a metal push rod is arranged on the top of the trigger piston, an assembly plate is fixedly connected to the top of the trigger seat, and a warning light is installed on the top of the assembly plate.

[0008] The oil pump housing also includes a driving shaft arranged on the top of the oil pump housing, a driving gear is arranged inside the oil pump housing, a driven gear is arranged on the outside of the inner shaft of the oil pump housing, a plurality of groups of housing bolts are threadedly connected to the bottom of the lower end plate of the housing, a plurality of groups of housing threaded holes are opened on the top of the oil pump housing, a housing sealing ring is arranged on one side of the lower end plate of the housing and the upper end plate of the housing, and two groups of positioning columns are arranged on one side of the lower end plate of the housing and the upper end plate of the housing.

[0009] The heat dissipation mechanism includes two groups of copper fittings arranged on the outside of the oil pump housing, a heat dissipation box is installed on one side of the copper fitting, a plurality of heat dissipation fins are arranged inside the heat dissipation box, an air inlet pipe is arranged on one side of the heat dissipation box, an air outlet pipe is also arranged on one side of the heat dissipation box, one end of the air inlet pipe and the air outlet pipe are both provided with expansion ports, and a miniature blow box is installed on one side of the air inlet pipe.

[0010] The primary filter mechanism includes a primary filter cartridge arranged on one side of the oil pump housing, an injection tube is arranged at one end of the primary filter cartridge, a discharge tube is arranged at the other end of the primary filter cartridge, a connecting end is arranged at one end of the injection tube and the discharge tube, a connecting end is arranged at one end, a connecting flange is arranged at one side of the connecting end, a plurality of connecting bolts are threadedly connected to one side of the connecting flange, a sealing ring is arranged on the inner side of the connecting flange, a filter cartridge joint is arranged on one side of the injection tube, a filter element is arranged inside the primary filter cartridge, and a tightening hoop is arranged on the outer side of the inlet end of the filter element.

[0011] The detection mechanism also includes two groups of guide ends arranged outside the detection sphere, one side of the guide end is provided with a pipe connector, one side of the pipe connector docking plate is threadedly connected with multiple groups of pipe bolts, and the inner wall of the pipe connector is provided with a threaded wall groove.

[0012] The detection mechanism also includes an extrusion block arranged on the top of the traction screw rod, and the inner wall of the detection sphere is installed with a structural bearing, and the internal movably connected with multiple groups of bearing balls.

[0013] The detection mechanism also includes a plurality of assembly bolts arranged on the top of the warning light base plate. The outer wall of the warning light housing is provided with a device mounting seat. A signal control unit is provided on one side of the device mounting seat. A wireless signal transmitter is plugged into one side of the signal control unit.

[0014] The detection mechanism also includes a power supply insulating semi-ring seat arranged inside the trigger seat, a power supply conductive semi-ring is arranged inside the power supply insulating semi-ring seat, an inner convex block is arranged on the inner side of the power supply conductive semi-ring, a contact wall groove is opened on the inner wall of the power supply insulating semi-ring seat, a conductive rod is arranged on the outer side of the power supply conductive semi-ring, a wiring sleeve is arranged at one end of the conductive rod, a power supply input line is installed on one side of the wiring sleeve, an equipment insulating semi-ring seat is also arranged inside the trigger seat, an equipment conductive semi-ring is arranged inside the equipment insulating semi-ring seat, an equipment input line is installed on the outer side of the equipment conductive semi-ring, a rod bottom hole is opened at the bottom of the trigger seat, two groups of equipment wiring terminals are arranged on the outer side of the shell of the warning light, and a device output line is installed on one side of one group of equipment wiring terminals.

[0015] The metal filtering mechanism includes a metal filter cylinder arranged on one side of the detection sphere, one end of the metal filter cylinder is provided with a liquid inlet pipe, one end of the liquid inlet pipe is provided with a docking end, the outer side of the metal filter cylinder is provided with a liquid outlet pipe, the interior of the metal filter cylinder is provided with a magnetic cylinder, two groups of flow-blocking inner plates are provided at both ends of the magnetic cylinder, one side of the two groups of flow-blocking inner plates are provided with multiple groups of flow guide holes, an electromagnetic seat is installed inside the magnetic cylinder, an electromagnetic core is provided inside the electromagnetic seat, an electromagnetic wire is wound around the outer side of the electromagnetic core, an electromagnet is provided at one end of the electromagnetic core, a magnetic conductive ring is provided on the outer side of the electromagnetic seat, and a magnetic conductive sleeve is installed on the outer side of the magnetic cylinder.

[0016] The metal filtering mechanism also includes an opening and closing cover arranged on one side of the metal filter cylinder, a clamp is provided on one side of the opening and closing cover, two groups of clamping grooves are opened on the outer side of the end edge of the metal filter cylinder, a fastening bolt is threadedly connected to one side of the clamp, and a limiting hole is opened on one side of the opening and closing cover.

[0017] The beneficial effects of the present invention are:

[0018] (1) The present invention detects the hydraulic pressure and flow rate of the oil at the oil outlet end through the hydraulic sensor and flow sensor on the sphere. When the oil flows, the turbine propeller can drive the movable sleeve rod and the screw nut to rotate on the structural bearing, and the connection between the screw nut and the traction screw rod can drive the traction screw rod to move upward, so that the traction screw rod can be extended into the piston cylinder to squeeze the trigger piston, so that it overcomes the air pressure in the piston cylinder and its own weight to push the metal push rod at the top of the trigger piston into the trigger seat, thereby making the metal push rod and the inner convex block on the inner side of the power supply conductive half ring and the equipment conductive half ring in the trigger seat. When the oil pump is in use, when there is no leakage in the oil pump, the hydraulic pressure and rotation speed at the oil outlet end will be sufficient to drive the turbine propeller and trigger the warning light; when there is leakage in the oil pump, the hydraulic pressure and rotation speed at the oil outlet end will be insufficient to drive the turbine propeller, thereby realizing the leakage detection function of the oil pump through the mechanical triggering method and the use of two sets of sensors.

[0019] (2) The present invention imparts magnetic force to the electromagnet through the magnetic field formed by the electromagnetic wire in the electromagnetic seat when power is supplied. The magnetic force is transmitted to the magnetic sleeve through the magnetic ring, so that metal debris in the oil can be adsorbed on the magnetic sleeve when the oil in the cylinder passes through, thereby filtering the metal. The clamp can be removed by tightening the bolts to remove the opening and closing cover, and then the electromagnetic wire can be powered off to easily clean the metal debris collected in the cylinder, thereby collecting the fine metal debris in the oil.

[0020] (3) The present invention connects the filter element in the primary filter cartridge with the injection pipe, and can filter out debris impurities mixed in the oil when the oil passes through, thereby preliminarily filtering the impurities in the oil to prevent the impurities from clogging the hydraulic equipment pipeline.

[0021] (4) The present invention transfers the hydraulic heat in the oil pump housing to the cooling fins of the heat sink through a copper socket. When the motor in the micro blower box is energized, the fan will rotate, so that air with a relatively high outside temperature can be injected into the heat sink from the air inlet pipe. When passing through multiple groups of heat sink fins, the high-temperature air around the fins is heat exchanged. After the heat exchange, the high-temperature air is discharged from the air outlet pipe, thereby achieving heat dissipation for the oil pump and avoiding damage to the equipment caused by high temperature.

[0022] (5) The present invention drives the driving shaft to rotate clockwise through an external motor, and drives the driven gear to rotate through the driving gear, so that the gear teeth of the two sets of gears at the oil inlet end of the oil pump housing are gradually disengaged, the volume is increased to form a local vacuum, and the oil is sucked in, and conversely, the oil outlet end on the other side discharges the oil to achieve oil injection.

[0023] In summary, the present invention has the advantages of high practicality and oil leakage detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the side structure of the present invention;

[0026] Figure 3 It is a schematic diagram of the split structure of the present invention;

[0027] Figure 4 This is a schematic diagram of the explosion structure of the oil pump body of the present invention;

[0028] Figure 5 This is a schematic diagram of the internal structure of the oil pump body of the present invention;

[0029] Figure 6 It is a schematic diagram of the heat dissipation mechanism structure of the present invention;

[0030] Figure 7 This is a schematic diagram of the explosion structure of the primary filtering mechanism of the present invention;

[0031] Figure 8 This is a schematic diagram of the internal structure of the primary filtering mechanism of the present invention;

[0032] Fig. 9 It is a schematic diagram of the overall structure of the detection mechanism of the present invention;

[0033] Fig.10 It is a schematic diagram of the internal structure of the detection mechanism of the present invention;

[0034] Fig.11 This is a schematic diagram of the explosion structure of the detection mechanism of the present invention;

[0035] Fig.12 This is a schematic diagram of the structure of the drive assembly of the present invention;

[0036] Fig.13 This is a schematic diagram of the split structure of the warning component of the present invention;

[0037] Fig.14 This is a schematic diagram of the structure of the trigger component of the present invention;

[0038] Fig.15 This is a schematic diagram of the explosion structure of the metal filtering mechanism of the present invention;

[0039] Fig.16 This is a schematic diagram of the internal structure of the metal filter mechanism of the present invention;

[0040] Fig.17 It is a schematic diagram of the traditional fuel injection pump plunger cam structure.

[0041] The accompanying drawings of the present application are as follows: 1. oil pump housing; 101. housing lower end plate; 102. housing upper end plate; 103. driving shaft; 104. driving gear; 105. driven gear; 106. pipe joint; 107. housing bolt; 108. housing threaded hole; 109. housing sealing ring; 110. positioning column; 2. heat dissipation mechanism; 201. copper fitting seat; 202. heat dissipation box; 203. heat dissipation fins; 204. air inlet pipe; 205. air outlet pipe; 206. expansion port; 207. micro blow box; 3. primary filtering mechanism; 301. primary filtering cartridge; 302. heat dissipation box; 3 ...304. air inlet pipe; 305. air outlet pipe; 306. expansion port; 307. micro blow box; 308. 02, injection pipe; 303, discharge pipe; 304, connection end; 305, connection flange; 306, connection bolt; 307, sealing ring; 308, filter cartridge joint; 309, filter element; 310, tightening hoop; 4, detection mechanism; 401, detection ball; 402, diversion end; 403, pipe connector; 404, pipe bolt; 405, threaded wall groove; 406, equipment through seat; 407, hydraulic sensor; 408, flow sensor; 409, movable sleeve rod; 410, turbine propeller; 411, screw nut; 412, traction screw; 413, extrusion block ; 414, structural bearing; 415, bearing ball; 416, piston cylinder; 417, trigger seat; 418, trigger piston; 419, metal push rod; 420, assembly plate; 421, warning light; 422, assembly bolt; 423, equipment mounting seat; 424, signal control unit; 425, wireless signal transmitter; 426, power supply insulating half ring seat; 427, power supply conductive half ring; 428, inner convex block; 429, contact wall groove; 430, conductive rod; 431, wiring sleeve; 432, power input line; 433, equipment insulating half ring seat; 434, equipment conductive half ring Ring; 435, equipment input line; 436, rod bottom hole; 437, equipment terminal; 438, equipment output line; 5, metal filtering mechanism; 501, metal filter cartridge; 502, liquid inlet pipe; 503, docking end; 504, liquid outlet pipe; 505, magnetic cylinder; 506, flow-blocking inner plate; 507, flow guide hole; 508, electromagnetic seat; 509, electromagnetic core; 510, electromagnetic wire; 511, electromagnet; 512, magnetic ring; 513, magnetic sleeve; 514, opening and closing cover; 515, clamping pliers; 516, clamping groove; 517, fastening bolt; 518, limit hole. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0045] Example: Figure 1-Figure 16 As shown, this embodiment provides an oil pump, including an oil pump housing 1, and also includes a housing lower end plate 101 at the bottom of the oil pump housing 1, a housing upper end plate 102 is arranged on the top of the oil pump housing 1, two groups of pipe joints 106 are connected through the outside of the oil pump housing 1, two groups of heat dissipation mechanisms 2 are arranged on the outside of the oil pump housing 1, a primary filtering mechanism 3 is arranged on one side of the oil pump housing 1, a detection mechanism 4 is arranged on one side of the primary filtering mechanism 3, and a metal filtering mechanism 5 is arranged on one side of the detection mechanism 4; the detection mechanism 4 includes a detection sphere 401 arranged on one side of the oil pump housing 1, and two groups of equipment penetration seats 406 are also arranged on the outside of the detection sphere 401, one group of equipment penetration seats 406 is connected through the top with a hydraulic sensor 407, and the other group of equipment penetration seats 406 is connected through the top with a hydraulic sensor 407, and the other group of equipment penetration seats 406 is connected through the top with a hydraulic sensor 407. A set of equipment is connected through the top of the seat 406 with a flow sensor 408, the inside of the detection sphere 401 is movably connected with a movable sleeve rod 409, the top of the movable sleeve rod 409 is installed with a turbine propeller 410, the top of the turbine propeller 410 is installed with a screw nut 411, the inside of the movable sleeve rod 409 is movably connected with a traction screw 412, the top of the detection sphere 401 is connected through the piston cylinder 416, the top of the piston cylinder 416 is installed with a trigger seat 417, the inside of the piston cylinder 416 is movably connected with a trigger piston 418, the top of the trigger piston 418 is provided with a metal push rod 419, the top of the trigger seat 417 is fixedly connected with an assembly plate 420, and the top of the assembly plate 420 is installed with a warning light 421.

[0046] Among them, the oil pump housing 1, the lower end plate 101 of the housing and the upper end plate 102 of the housing constitute the whole of the oil pump, and the oil pump is connected to the inlet and outlet oil pipelines through two sets of pipe joints 106; the detection ball 401 is the oil pump detection unit, and the unit detects the hydraulic pressure at the outlet end through the hydraulic sensor 407. The sensor generates an electrical signal for output based on the effect of pressure on the sensitive elements inside the sensor, and detects the flow rate of the hydraulic oil through the flow sensor 408. When the fluid passes through the flow meter, the sensor will generate a certain pressure difference between the inlet and the outlet, drive the rotating parts of the flow meter to rotate, and discharge the fluid from the inlet to the outlet. By measuring the number of rotations of the rotor, the volume of the fluid can be calculated to complete the detection; the turbine propeller 410 on the movable sleeve rod 409 is in the oil pump During operation, it is driven by the flow of hydraulic oil, thereby driving the screw nut 411 to rotate in position, and the rotation drives the traction screw 412 to move upward, so that the traction screw 412 can extend into the piston cylinder 416 to squeeze the trigger piston 418, so that it overcomes the air pressure in the piston cylinder 416 and its own weight to push the metal push rod 419 at the top of the trigger piston 418 into the trigger seat 417, completing the triggering warning of the warning light 421. Therefore, during the use of the oil pump, when the oil pump does not leak, the hydraulic pressure and rotation speed at the oil outlet end will be sufficient to drive the turbine propeller 410 and trigger the warning light 421. When the oil pump leaks, the hydraulic pressure and rotation speed at the oil outlet end will be insufficient to drive it, and then the leakage detection function of the oil pump is realized through the use of this mechanical triggering method and two sets of sensors.

[0047] The oil pump housing 1 also includes a driving shaft 103 arranged at the top of the oil pump housing 1, a driving gear 104 is arranged inside the oil pump housing 1, a driven gear 105 is arranged on the outer side of the inner shaft of the oil pump housing 1, a plurality of groups of housing bolts 107 are threadedly connected to the bottom of the lower end plate 101 of the housing, a plurality of groups of housing threaded holes 108 are opened on the top of the oil pump housing 1, a housing sealing ring 109 is arranged on one side of the lower end plate 101 of the housing and the upper end plate 102 of the housing, and two groups of positioning columns 110 are arranged on one side of the lower end plate 101 of the housing and the upper end plate 102 of the housing.

[0048] Among them, the driving shaft 103 is the oil pump driving component. When the component rotates clockwise, it can drive the driven gear 105 to rotate through the driving gear 104, so that the gear teeth of the two sets of gears at the oil inlet end of the oil pump housing 1 are gradually disengaged, the volume is increased to form a local vacuum, so that the oil is sucked in, and conversely, the oil outlet end on the other side discharges the oil to achieve oil filling; wherein multiple sets of housing bolts 107 can be threadedly connected with multiple sets of housing threaded holes 108, thereby realizing the assembly of the housing lower end plate 101 and the housing upper end plate 102 with the oil pump housing 1, and the sealing of the connection is achieved by the use of the housing sealing ring 109, and the docking before assembly is facilitated by two sets of positioning columns 110.

[0049] The heat dissipation mechanism 2 includes two groups of copper fittings 201 arranged on the outside of the oil pump housing 1, a heat dissipation box 202 is installed on one side of the copper fitting 201, and multiple groups of heat dissipation fins 203 are arranged inside the heat dissipation box 202. An air inlet pipe 204 is arranged on one side of the heat dissipation box 202, and an air outlet pipe 205 is also arranged on one side of the heat dissipation box 202. One end of the air inlet pipe 204 and the air outlet pipe 205 are both provided with an expansion port 206, and a miniature blowing box 207 is installed on one side of the air inlet pipe 204.

[0050] Among them, two groups of copper fittings 201 are made of metal copper, so as to transfer the heat of the oil by contacting the oil in the cavity of the oil pump housing 1, and transfer the heat to the heat dissipation fins 203 by contacting with multiple groups of heat dissipation fins 203 in the heat dissipation box 202. When the motor in the micro blower box 207 is powered on and started, it can drive the micro fan to rotate, so that the air with lower outside temperature can be injected into the heat dissipation box 202 from the air inlet pipe 204, and pass through the multiple groups of heat dissipation fins 203, so that the high-temperature air at the fins is discharged from the air outlet pipe 205, thereby realizing the heat dissipation of the oil pump.

[0051] The primary filter mechanism 3 includes a primary filter cartridge 301 arranged on one side of the oil pump housing 1, an injection pipe 302 is arranged at one end of the primary filter cartridge 301, a discharge pipe 303 is arranged at the other end of the primary filter cartridge 301, a connecting end 304 is arranged at one end of the injection pipe 302 and the discharge pipe 303, a connecting end 304 is arranged at one end, a connecting flange 305 is arranged on one side of the connecting end 304, a plurality of connecting bolts 306 are threadedly connected to one side of the connecting flange 305, a sealing ring 307 is arranged on the inner side of the connecting flange 305, a filter cartridge joint 308 is arranged on one side of the injection pipe 302, a filter element 309 is arranged inside the primary filter cartridge 301, and a tightening hoop 310 is arranged on the outer side of the inlet end of the filter element 309.

[0052] Among them, the primary filter cartridge 301 is an oil filter unit, which takes in liquid through the injection pipe 302 and discharges liquid through the discharge pipe 303, and is connected to the connection end 304 through a connecting flange 305 and multiple groups of connecting bolts 306. The sealing ring 307 can seal the connection, and the filter cartridge joint 308 facilitates the docking of the entire mechanism with the oil pump housing 1; the filter element 309 is the overall filtering component of the mechanism, which is installed with the injection pipe 302 through a tightening hoop 310. This installation method is convenient for users to install and disassemble, and is convenient for users to clean and replace the filter element 309.

[0053] The detection mechanism 4 also includes two groups of guide ends 402 arranged on the outside of the detection sphere 401, and a pipe connector 403 is provided on one side of the guide end 402. One side of the pipe connector 403 docking plate is threadedly connected with multiple groups of pipe bolts 404, and the inner wall of the pipe connector 403 is provided with a threaded wall groove 405.

[0054] Among them, two groups of guide ends 402 are connection structures of the detection ball 401, which are connected to the pipeline connector 403 through multiple groups of pipeline bolts 404, and are connected to the primary filtering mechanism 3 through the internal thread wall groove 405 of the pipeline connector 403.

[0055] The detection mechanism 4 further comprises an extrusion block 413 arranged at the top of the traction screw rod 412 . A structural bearing 414 is installed on the inner wall of the detection sphere 401 . A plurality of groups of bearing balls 415 are movably connected inside the structural bearing 414 .

[0056] Among them, the use of the extrusion block 413 reduces the wear of the traction screw rod 412 when it contacts the trigger piston 418; the structural bearing 414 provides support for the movable sleeve rod 409 while realizing its rotation, and through the use of multiple sets of bearing balls 415 inside it, the rotation resistance of the movable sleeve rod 409 is effectively reduced to improve its rotation response efficiency.

[0057] The detection mechanism 4 also includes a plurality of assembly bolts 422 arranged on the top of the bottom plate of the warning light 421. The outer wall of the outer shell of the warning light 421 is provided with a device mounting seat 423. A signal control unit 424 is provided on one side of the device mounting seat 423. A wireless signal transmitter 425 is plugged into one side of the signal control unit 424.

[0058] Among them, the use of multiple sets of assembly bolts 422 can be threadedly connected with the threaded holes on the assembly plate 420, so as to practice the installation of the warning light 421; the equipment mounting seat 423 is a mounting component of the signal control unit 424, and the trigger signal of the warning light 421 is captured by the signal control unit 424 and the wireless signal transmitter 425 at one end thereof. It is converted into an electrical signal and can be remotely sent to the receiving end, which can further facilitate the user to check the operation leakage of the oil pump.

[0059] The detection mechanism 4 also includes a power supply insulating semi-ring seat 426 arranged inside the trigger seat 417, a power supply conductive semi-ring 427 is arranged inside the power supply insulating semi-ring seat 426, an inner convex block 428 is arranged on the inner side of the power supply conductive semi-ring 427, a contact wall groove 429 is provided on the inner wall of the power supply insulating semi-ring seat 426, a conductive rod 430 is arranged on the outer side of the power supply conductive semi-ring 427, a wiring sleeve 431 is arranged at one end of the conductive rod 430, and a power supply input line 432 is installed on one side of the wiring sleeve 431, an equipment insulating semi-ring seat 433 is also arranged inside the trigger seat 417, an equipment conductive semi-ring seat 434 is arranged inside the equipment insulating semi-ring seat 433, and an equipment input line 435 is installed on the outer side of the equipment conductive semi-ring 434, a rod bottom hole 436 is provided at the bottom of the trigger seat 417, two groups of equipment wiring terminals 437 are arranged on the outer side of the shell of the warning light 421, and a device output line 438 is installed on one side of one group of equipment wiring terminals 437.

[0060] Among them, the power insulating half ring seat 426 and the equipment insulating half ring seat 433 are made of insulating materials, and can support the power conductive half ring 427 and the equipment conductive half ring 434, and are connected to the power input line 432 and the equipment input line 435 through the wiring sleeve 431 on the conductive rod 430, and the inner protrusions 428 on the inner side of the two groups of conductive half rings extend from the contact wall groove 429, so that when triggered, the metal top rod 419 on the trigger piston 418 can enter from the bottom hole 436 of the rod and contact the inner protrusion 428, thereby connecting the two groups of power conductive half rings 427, and further enabling the power input line 432 to supply power to the warning light 421, causing it to light up to remind the staff.

[0061] The metal filtering mechanism 5 includes a metal filter cylinder 501 arranged on one side of the detection sphere 401, one end of the metal filter cylinder 501 is provided with a liquid inlet pipe 502, one end of the liquid inlet pipe 502 is provided with a docking end 503, the outer side of the metal filter cylinder 501 is provided with a liquid outlet pipe 504, the interior of the metal filter cylinder 501 is provided with a magnetic cylinder 505, two ends of the magnetic cylinder 505 are provided with two groups of flow-blocking inner plates 506, one side of the two groups of flow-blocking inner plates 506 are provided with multiple groups of flow guide holes 507, an electromagnetic seat 508 is installed inside the magnetic cylinder 505, an electromagnetic core 509 is arranged inside the electromagnetic seat 508, an electromagnetic wire 510 is wound around the outer side of the electromagnetic core 509, an electromagnet 511 is arranged at one end of the electromagnetic core 509, a magnetic conductive ring 512 is arranged on the outer side of the electromagnetic seat 508, and a magnetic conductive sleeve 513 is installed on the outer side of the magnetic cylinder 505.

[0062] Among them, the metal filter cartridge 501 is a metal filter unit, which can filter the wear debris of the gear structure inside the oil pump and the metal structure inside the detection mechanism 4. The unit enters and exits the liquid through the liquid inlet pipe 502 and the liquid outlet pipe 504, and is connected through the docking end 503, and guides the flow through the two groups of flow guide holes 507 on the flow-blocking inner plate 506; when the electromagnetic wire 510 in the electromagnetic seat 508 is energized, a magnetic field can be formed and magnetic force can be given to the electromagnet 511, and the magnetic force is transmitted to the magnetic sleeve 513 through the magnetic ring 512, so that when the oil in the cartridge passes through, the metal debris in the oil can be adsorbed on the magnetic sleeve 513, thereby achieving metal filtering.

[0063] The metal filtering mechanism 5 also includes an opening and closing cover 514 arranged on one side of the metal filter cartridge 501, a locking clamp 515 is arranged on one side of the opening and closing cover 514, two groups of locking grooves 516 are opened on the outer side of the end edge of the metal filter cartridge 501, a fastening bolt 517 is threadedly connected to one side of the locking clamp 515, and a limiting hole 518 is opened on one side of the opening and closing cover 514.

[0064] Among them, the opening and closing cover 514 is sealed and installed with the metal filter cartridge 501 by engaging the engaging pliers 515 with two sets of engaging grooves 516 and tightening the fastening bolts 517 with the upper limit holes 518 of the opening and closing cover 514. This installation method is convenient for users to disassemble and clean the debris collected in the cartridge.

[0065] Working principle:

[0066] The user assembles the oil pump housing 1 and two sets of end plates of the oil pump through the housing bolts 107, and connects the circuit through the connection structures of various mechanisms. During use, the external motor drives the driving shaft 103 to rotate clockwise, and drives the driven gear 105 to rotate through the driving gear 104, so that the gear teeth of the two sets of gears at the oil inlet end of the oil pump housing 1 are gradually disengaged, the volume is increased to form a local vacuum, so that the oil is sucked in, and on the contrary, the oil outlet end on the other side discharges the oil to achieve oil filling;

[0067] The oil is injected into the primary filter cartridge 301 through the injection pipe 302, and the debris and impurities in the oil are filtered out after passing through the filter element 309 in the cartridge. The filtered oil is injected into the detection sphere 401 through the discharge pipe 303, and injected into the metal filter cartridge 501 through the guide end 402 on the detection sphere 401, and finally discharged from the outlet pipe 504 on the cartridge into the hydraulic rod to complete the hydraulic movement;

[0068] When the oil enters the detection sphere 401, the hydraulic pressure and flow rate of the oil at the oil outlet are detected by the hydraulic sensor 407 and the flow sensor 408 on the sphere. When the oil flows, the turbine propeller 410 can drive the movable sleeve rod 409 and the screw nut 411 to rotate on the structural bearing 414, and the connection between the screw nut 411 and the traction screw 412 can drive the traction screw 412 to move upward, so that the traction screw 412 can extend into the piston cylinder 416 to squeeze the trigger piston 418, so that it overcomes the air pressure in the piston cylinder 416 and its own weight to push the metal push rod 419 at the top of the trigger piston 418 into the trigger seat 417, so that the metal push rod 419 and the power supply in the trigger seat 417 are conductive. The half ring 427 contacts the inner convex block 428 on the inner side of the conductive half ring 434 of the equipment, so that the two sets of power conductive half rings 427 are connected, and the power input line 432 further supplies power to the warning light 421, completing the triggering warning of the warning light 421. When the warning occurs, the warning signal can be transmitted to the remote receiving end for reminder through the wireless signal transmitter 425 on the signal control unit 424. Therefore, during the use of the oil pump, when the oil pump does not leak, the hydraulic pressure and rotation speed at the oil outlet end will be sufficient to drive the turbine propeller 410 and trigger the warning light 421. When the oil pump leaks, the hydraulic pressure and rotation speed at the oil outlet end will be insufficient to drive, thereby realizing the leakage detection function of the oil pump through the mechanical triggering method and the use of two sets of sensors;

[0069] When the oil enters the metal filter cartridge 501, the electromagnetic wire 510 in the internal electromagnetic seat 508 can form a magnetic field and impart magnetic force to the electromagnet 511 when it is energized. The magnetic force is transmitted to the magnetic sleeve 513 through the magnetic ring 512, so that the metal debris in the oil can be adsorbed on the magnetic sleeve 513 when the oil in the cartridge passes through, thereby filtering the metal. After use, the user can loosen the fastening bolt 517 and remove the clamp 515 to remove the opening and closing cover 514, and then disconnect the electromagnetic wire 510 to easily clean the metal debris collected in the cartridge;

[0070] During use, the gear structure in the oil pump housing 1 will generate heat due to long-term contact, thereby increasing the temperature of the oil. The heat of the oil in the cavity can be transferred to the heat dissipation fins 203 of the heat dissipation box 202 through the copper fitting seat 201. The motor in the micro blower box 207 is powered on to drive the fan to rotate, so that the air with higher external temperature can be injected into the heat dissipation box 202 from the air inlet pipe 204. When passing through multiple groups of heat dissipation fins 203, the high-temperature air around the fins is heat exchanged. After the heat exchange, the high-temperature air will be discharged from the air outlet pipe 205, thereby realizing the heat dissipation of the oil pump and avoiding damage to the equipment caused by high temperature. Fig.17 The figure shows the plunger and cam structure of a traditional fuel injection pump, which can be arranged at the oil outlet end of the metal filter mechanism 5. The reciprocating drive of the cam can drive the plunger to reciprocate to accurately discharge oil, thereby ensuring the accuracy of oil supply and injection.

[0071] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An oil pump, comprising an oil pump housing (1), characterized in that: It also comprises a housing lower end plate (101) at the bottom of the oil pump housing (1), a housing upper end plate (102) is arranged at the top of the oil pump housing (1), two groups of pipe joints (106) are connected through the outside of the oil pump housing (1), two groups of heat dissipation mechanisms (2) are arranged on the outside of the oil pump housing (1), a primary filtering mechanism (3) is arranged on one side of the oil pump housing (1), a detection mechanism (4) is arranged on one side of the primary filtering mechanism (3), and a metal filtering mechanism (5) is arranged on one side of the detection mechanism (4); The detection mechanism (4) comprises a detection sphere (401) disposed on one side of the oil pump housing (1); two groups of equipment penetration seats (406) are further disposed on the outer side of the detection sphere (401); a hydraulic sensor (407) is penetrated and connected to the top of one group of equipment penetration seats (406); a flow sensor (408) is penetrated and connected to the top of the other group of equipment penetration seats (406); a movable sleeve rod (409) is movably connected inside the detection sphere (401); a turbine propeller (410) is installed on the top of the movable sleeve rod (409); and the top of the turbine propeller (410) is A lead screw nut (411) is installed, the movable sleeve rod (409) is movably connected to a traction lead screw (412) inside, a piston cylinder (416) is connected through the top of the detection sphere (401), a trigger seat (417) is installed on the top of the piston cylinder (416), a trigger piston (418) is movably connected inside the piston cylinder (416), a metal push rod (419) is arranged on the top of the trigger piston (418), an assembly plate (420) is fixedly connected to the top of the trigger seat (417), and a warning light (421) is installed on the top of the assembly plate (420).

2. An oil pump according to claim 1, characterized in that: The oil pump housing (1) further comprises a driving shaft (103) arranged at the top of the oil pump housing (1); a driving gear (104) is arranged inside the oil pump housing (1); a driven gear (105) is arranged outside the inner shaft of the oil pump housing (1); a plurality of groups of housing bolts (107) are threadedly connected to the bottom of the housing lower end plate (101); a plurality of groups of housing threaded holes (108) are opened at the top of the oil pump housing (1); a housing sealing ring (109) is arranged on one side of the housing lower end plate (101) and the housing upper end plate (102); and two groups of positioning columns (110) are arranged on one side of the housing lower end plate (101) and the housing upper end plate (102).

3. An oil pump according to claim 1, characterized in that: The heat dissipation mechanism (2) comprises two groups of copper inserting seats (201) arranged on the outside of the oil pump housing (1); a heat dissipation box (202) is installed on one side of the copper inserting seat (201); a plurality of groups of heat dissipation fins (203) are arranged inside the heat dissipation box (202); an air inlet pipe (204) is arranged on one side of the heat dissipation box (202); an air outlet pipe (205) is also arranged on one side of the heat dissipation box (202); one end of each of the air inlet pipe (204) and the air outlet pipe (205) is provided with an expansion port (206); and a micro blow box (207) is installed on one side of the air inlet pipe (204).

4. The oil pump according to claim 1, characterized in that: The primary filtering mechanism (3) comprises a primary filtering cartridge (301) arranged on one side of the oil pump housing (1); a liquid injection pipe (302) is arranged at one end of the primary filtering cartridge (301); a liquid discharge pipe (303) is arranged at the other end of the primary filtering cartridge (301); one end of each of the liquid injection pipe (302) and the liquid discharge pipe (303) is provided with a connecting end (304); a connecting flange (305) is arranged on one side of the connecting end (304); a plurality of groups of connecting bolts (306) are threadedly connected to one side of the connecting flange (305); a sealing ring (307) is arranged on the inner side of the connecting flange (305); a filtering cartridge joint (308) is arranged on one side of the liquid injection pipe (302); a filter core (309) is arranged inside the primary filtering cartridge (301); and a tightening hoop (310) is arranged on the outer side of the inlet end of the filter core (309).

5. The oil pump according to claim 1, characterized in that: The detection mechanism (4) further comprises two groups of flow guide ends (402) arranged outside the detection sphere (401), a pipe connector (403) being arranged on one side of the flow guide end (402), a plurality of groups of pipe bolts (404) being threadedly connected to one side of a docking plate of the pipe connector (403), and a threaded wall groove (405) being arranged on an inner wall of the pipe connector (403).

6. The oil pump according to claim 1, characterized in that: The detection mechanism (4) further comprises an extrusion block (413) arranged on the top of the traction screw rod (412); a structural bearing (414) is installed on the inner wall of the detection sphere (401); and a plurality of groups of bearing balls (415) are movably connected inside the structural bearing (414).

7. The oil pump according to claim 1, characterized in that: The detection mechanism (4) further comprises a plurality of assembly bolts (422) arranged on the top of the bottom plate of the warning light (421); an equipment mounting seat (423) is arranged on the outer wall of the shell of the warning light (421); a signal control unit (424) is arranged on one side of the equipment mounting seat (423); and a wireless signal transmitter (425) is plugged into one side of the signal control unit (424).

8. The oil pump according to claim 1, characterized in that: The detection mechanism (4) further comprises a power supply insulating semi-ring seat (426) arranged inside the trigger seat (417), a power supply conductive semi-ring (427) being arranged inside the power supply insulating semi-ring seat (426), an inner convex block (428) being arranged on the inner side of the power supply conductive semi-ring (427), a contact wall groove (429) being provided on the inner wall of the power supply insulating semi-ring seat (426), a conductive rod (430) being arranged on the outer side of the power supply conductive semi-ring (427), a wiring sleeve (431) being arranged at one end of the conductive rod (430), and a wiring sleeve (431) being arranged at one end of the wiring sleeve (431). A power input line (432) is installed on the side of the trigger seat (417); an equipment insulating half-ring seat (433) is also arranged inside the trigger seat (417); an equipment conductive half-ring (434) is arranged inside the equipment insulating half-ring seat (433); an equipment input line (435) is installed on the outside of the equipment conductive half-ring (434); a rod bottom hole (436) is opened at the bottom of the trigger seat (417); two groups of equipment wiring terminals (437) are arranged on the outside of the shell of the warning light (421); and an equipment output line (438) is installed on one side of one group of equipment wiring terminals (437).

9. The oil pump according to claim 1, characterized in that: The metal filter mechanism (5) comprises a metal filter cartridge (501) arranged on one side of the detection sphere (401); a liquid inlet pipe (502) is arranged at one end of the metal filter cartridge (501); a butt end (503) is arranged at one end of the liquid inlet pipe (502); a liquid outlet pipe (504) is arranged on the outside of the metal filter cartridge (501); a magnetic cartridge (505) is arranged inside the metal filter cartridge (501); two groups of flow-blocking inner plates (506) are arranged at both ends of the magnetic cartridge (505); A plurality of groups of flow guide holes (507) are provided on one side of the flow-blocking inner plate (506); an electromagnetic seat (508) is installed inside the magnetic cylinder (505); an electromagnetic core (509) is arranged inside the electromagnetic seat (508); an electromagnetic wire (510) is wound around the outer side of the electromagnetic core (509); an electromagnet (511) is arranged at one end of the electromagnetic core (509); a magnetic conductive ring (512) is arranged on the outer side of the electromagnetic seat (508); and a magnetic conductive sleeve (513) is installed on the outer side of the magnetic cylinder (505).

10. An oil pump according to claim 9, characterized in that: The metal filter mechanism (5) further comprises an opening and closing cover (514) arranged on one side of the metal filter cartridge (501), a clamp (515) being arranged on one side of the opening and closing cover (514), two groups of clamping grooves (516) being arranged on the outer side of the end edge of the metal filter cartridge (501), a fastening bolt (517) being threadedly connected to one side of the clamp (515), and a limiting hole (518) being arranged on one side of the opening and closing cover (514).

Citation Information

Patent Citations

  • An oil pump

    CN115507014B

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