Punching tool for non-ferrous metal rolled material extruded part
By designing the extrusion and recycling components of the press plate and punching mechanism in the non-ferrous metal calendering tooling, the problem of residual material accumulation during the punching process is solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420664130.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-02
AI Technical Summary
During the punching process of existing non-ferrous metals, residual material will accumulate on the surface of the mold, causing mold blockage and wear, affecting production efficiency and product quality.
A tool set including a pressing plate, a calendering mechanism and a punching mechanism is designed. Through the cooperation of the extrusion assembly and the recycling assembly, the residual material is effectively recovered during the calendering and punching process of the processing parts, and the residual material is avoided from accumulation.
It effectively avoids the accumulation of residual materials on the mold surface, extends the service life of molds and punching tools, and improves production efficiency and product quality.
Smart Images

Figure CN222113247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of nonferrous metal punching, in particular to a punching tool for nonferrous metal rolled material extrusion pieces. Background Art
[0002] The non-ferrous metal rolling and punching tool is a tool device used for rolling and punching non-ferrous metals (such as copper, aluminum, etc.). This tool usually includes components such as molds, fixtures and support structures, which are used to apply pressure on metal sheets or profiles to produce processing effects such as shape, size or holes. The non-ferrous metal rolling and punching tool can realize the forming processing of non-ferrous metal products, which is widely used in automobile manufacturing, aerospace, home appliances and other industries.
[0003] During the punching process of existing non-ferrous metals, residual materials will continue to accumulate on the surface of the mold, causing blockage and wear of the mold, and will clog the punching tool, thereby affecting production efficiency and product quality. This accumulated residual material will also damage the surface of the product, bringing many inconveniences and challenges to the production process. Utility Model Content
[0004] In view of this, the purpose of the utility model is to propose a punching tool for non-ferrous metal rolled material extrusion parts, so as to solve the technical problem that during the existing non-ferrous metal punching process, residual material will continue to accumulate on the mold surface, causing blockage and wear of the mold, and clogging the punching tool.
[0005] Based on the above purpose, the utility model provides a punching tool for non-ferrous metal rolled material extrusion parts, including a pressing plate and a rolling mechanism, and a workpiece to be processed, wherein a rolling mechanism for pressing down the workpiece is fixedly arranged at the center of the pressing plate, and a punching mechanism for punching the workpiece is placed on the surface of the base;
[0006] The calendering mechanism includes a connecting sleeve for connecting to a pressing device, and an extrusion component for extruding the material is installed inside the connecting sleeve;
[0007] The punching mechanism comprises a first mounting seat, a cylindrical knife is fixedly arranged at the center of the first mounting seat, a second mounting seat is also assembled on the bottom surface of the first mounting seat, and a recycling component for recycling waste is fixedly arranged inside the second mounting seat.
[0008] Preferably, a spring is fixedly installed inside the connecting sleeve, two groups of first sliding grooves are also opened inside the connecting sleeve, and a threaded hole is tapped on the top surface of the inner cavity of the connecting sleeve.
[0009] Preferably, the extrusion assembly comprises a fixing rod, a threaded rod is formed on the top surface of the fixing rod, the threaded rod matches the threaded hole, and a rubber sheet is fixedly mounted on the lower end of the fixing rod.
[0010] Preferably, a sleeve is provided on the outer periphery of the fixing rod, two groups of sliding blocks matching the first sliding groove are provided on the upper end of the sleeve, an annular groove is provided on the lower end of the sleeve, and a gasket is bonded inside the annular groove.
[0011] Preferably, a cutting edge is ground on the top of the cylindrical knife, and the cutting edge matches the annular groove.
[0012] Preferably, the recovery assembly comprises a material receiving cylinder fixed inside the second mounting seat, two sets of racks are arranged inside the material receiving cylinder, and a second slide groove is also opened inside the material receiving cylinder.
[0013] Preferably, the recovery component also includes a support plate, two groups of connecting blocks are fixedly arranged on the outer side of the support plate, a torsion spring is installed inside the connecting block, a long rod is fixedly arranged on the outer side of the torsion spring, and a locking tooth matching the rack and the second slide groove is arranged on the upper end of the long rod.
[0014] Preferably, a sliding sleeve is fixedly provided at the corner of the pressure plate, a guide column matching the sliding sleeve is fixedly installed at the corner of the base, and a buffer pad located below the second mounting seat is also provided on the surface of the guide column.
[0015] Beneficial effects of the utility model:
[0016] The utility model drives the pressure plate to press down through the connecting sleeve and transports the workpiece to the top of the first mounting seat at the same time. When the extrusion component contacts the surface of the workpiece, a vertical downward force is applied to the workpiece, so that the bottom surface of the workpiece contacts the cylinder knife at the center of the first mounting seat, so that a part of the workpiece is rolled and cut off. In this process, the extrusion component sends the remaining material cut off from the workpiece to the recovery component, so as to avoid the remaining material from punching non-ferrous metals from being randomly accumulated on the mold surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of a half-section structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the connecting sleeve structure of the utility model;
[0021] Figure 4This is a schematic diagram of the structure of the extrusion assembly of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the first mounting base of the utility model;
[0023] Figure 6 The structure of the recycling component of the utility model is shown in FIG. Figure 1 ;
[0024] Figure 7 The structure of the recycling component of the utility model is shown in FIG. Figure 2 .
[0025] The numbers in the figure are:
[0026] 1. Pressing plate; 11. Sliding sleeve; 2. Calendering mechanism; 21. Connecting sleeve; 211. Spring; 212. First slide groove; 213. Threaded hole; 22. Extrusion assembly; 221. Fixed rod; 222. Threaded rod; 223. Rubber sheet; 224. Sleeve; 225. Sliding block; 226. Ring groove; 227. Washer; 3. Base; 31. Guide column; 32. Buffer pad; 4. Punching mechanism; 41. First mounting seat; 411. Cylinder knife; 412. Blade; 42. Second mounting seat; 43. Recovery assembly; 431. Receiving barrel; 432. Rack; 433. Second slide groove; 434. Support plate; 435. Connecting block; 436. Torsion spring; 437. Long rod; 438. Gear; 5. Processing parts DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0028] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0029] In order to further understand the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings.
[0030] Combination Figure 1 and Figure 2 ,as well as Figure 5 The utility model provides a punching tool for non-ferrous metal rolled material extrusion parts, including a pressing plate 1 and a rolling mechanism 2, and a workpiece 5 to be processed, wherein the pressing plate 1 is fixedly provided with the rolling mechanism 2 for pressing the workpiece 5 at the center, and a punching mechanism 4 for punching the workpiece 5 is placed on the surface of a base 3;
[0031] The calendering mechanism 2 includes a connecting sleeve 21 for connecting to a pressing device, and an extrusion component 22 for extruding the material is installed inside the connecting sleeve 21;
[0032] The punching mechanism 4 includes a first mounting seat 41, a cylindrical knife 411 is fixedly arranged at the center of the first mounting seat 41, a second mounting seat 42 is also mounted on the bottom surface of the first mounting seat 41, and a recycling component 43 for recycling waste is fixedly arranged inside the second mounting seat 42;
[0033] The connecting sleeve 21 drives the pressing plate 1 to be pressed down while transporting the workpiece 5 to the top of the first mounting seat 41. The connecting sleeve 21 and the pressing plate 1 can be installed on the existing pressing equipment. When the extrusion component 22 contacts the surface of the workpiece 5, it will apply a vertical downward force to the workpiece 5, so that the bottom surface of the workpiece 5 contacts the cylinder knife 411 at the center of the first mounting seat 41, so that a part of the workpiece 5 is rolled and cut off. In this process, the extrusion component 22 sends the remaining material cut off from the workpiece 5 to the recovery component 43, so as to avoid the remaining material from punching non-ferrous metals to be randomly accumulated on the mold surface.
[0034] Combination Figure 3 The connecting sleeve 21 is fixedly provided with a spring 211, and two sets of first slide grooves 212 are provided inside the connecting sleeve 21. The top surface of the inner cavity of the connecting sleeve 21 is tapped to form a threaded hole 213;
[0035] In this embodiment, the provision of the spring 211 ensures that the extrusion assembly 22 can perform reciprocating linear motion, the first slide groove 212 is used to guide the extrusion assembly 22 during movement, and the threaded hole 213 is used to connect the extrusion assembly 22 .
[0036] Combination Figure 3 and Figure 4 The extrusion assembly 22 includes a fixed rod 221, a threaded rod 222 is formed on the top surface of the fixed rod 221, the threaded rod 222 matches the threaded hole 213, and a rubber sheet 223 is fixedly installed at the lower end of the fixed rod 221;
[0037] In this embodiment, the fixing rod 221 matches the threaded hole 213 inside the connecting sleeve 21 through the threaded rod 222 at its upper end, so as to fix the fixing rod 221 itself to the connecting sleeve 21. The rubber sheet 223 at the lower end of the fixing rod 221 prevents the material at the contact point from deforming when the extrusion component 22 applies pressure to the workpiece 5, thereby facilitating the subsequent recycling component 43 to recycle the cut waste material.
[0038] Combination Figure 4 The outer periphery of the fixing rod 221 is provided with a sleeve 224, the upper end of the sleeve 224 is provided with two sets of sliders 225 matching the first slide groove 212, the lower end of the sleeve 224 is provided with an annular groove 226, and a gasket 227 is bonded inside the annular groove 226;
[0039] In this embodiment, when the extrusion assembly 22 contacts the workpiece 5, the sleeve 224 will rise along the axial direction of the fixed rod 221. During this process, the slider 225 at the upper end of the sleeve 224 will slide in the first slide groove 212, the spring 211 will be compressed, and the rubber sheet 223 at the front end of the fixed rod 221 will contact the workpiece 5 and provide pressure. After the cylinder knife 411 enters the annular groove 226 at the lower end of the sleeve 224, a punching operation is completed. When the pressure plate 1 is lifted upward, the spring 211 rebounds, causing the sleeve 224 to return to its position.
[0040] Combination Figure 4 and Figure 5 The top of the tube knife 411 is polished with a blade 412, and the blade 412 matches the annular groove 226;
[0041] In this embodiment, when the cylindrical knife 411 enters the annular groove 226 at the lower end of the sleeve 224, the blade 412 will contact the gasket 227 to prevent the blade 412 from being damaged during the punching process.
[0042] Combination Figure 6 The recovery assembly 43 includes a material receiving cylinder 431 fixed inside the second mounting seat 42, two sets of racks 432 are arranged inside the material receiving cylinder 431, and a second slide groove 433 is also opened inside the material receiving cylinder 431;
[0043] In this embodiment, as the number of punching times increases, residual materials will continuously enter the material receiving barrel 431, and eventually a cylinder formed by stacking the residual materials will be formed.
[0044] Combination Figure 6 and Figure 7 The recovery assembly 43 also includes a support plate 434, two groups of connecting blocks 435 are fixedly arranged on the outer side of the support plate 434, a torsion spring 436 is installed inside the connecting block 435, a long rod 437 is fixedly arranged on the outer side of the torsion spring 436, and a locking tooth 438 matching the rack 432 and the second slide groove 433 is arranged on the upper end of the long rod 437;
[0045] In this embodiment, the residual material will be stacked on the support plate 434. When the cylinder after the residual material is stacked is at the same height as the receiving barrel 431, as the pressure plate 1 continues to press downward, the support plate 434 will move downward, and the downwardly moved support plate 434 will drive the latching teeth 438 through the long rod 437 to disengage in the gap between the rack 432 in sequence. This is due to the active connection between the torsion spring 436 at the lower end of the long rod 437 and the outer connecting block 435 of the support plate 434. When the latching teeth 438 are located in the gap at the lower end of the rack 432, the residual material can be pushed into the collection box through the existing pushing assembly, and then the support plate 434 can be rotated through the existing rotating and telescopic mechanism and sent back to its original position. During this process, the latching teeth 438 at the upper end of the long rod 437 will slide in the second slide groove 433.
[0046] Combination Figure 1 The pressing plate 1 is fixedly provided with a sliding sleeve 11 at the corner, the base 3 is fixedly provided with a guide column 31 matching the sliding sleeve 11 at the corner, and the surface of the guide column 31 is also provided with a buffer pad 32 located below the second mounting seat 42;
[0047] In this embodiment, the setting of the sliding sleeve 11 can ensure that there will be no jamming when the pressure plate 1 moves downward. The guide column 31 is used to guide the pressure plate 1 to prevent the pressure plate 1 from deviating when moving. The setting of the buffer pad 32 can reduce the impact of the pressure plate 1 on the base 3 when moving downward, thereby increasing its service life.
[0048] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0049] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A punching tool for non-ferrous metal rolled material extrusion parts, characterized in that: It comprises a pressing plate (1) and a calendering mechanism (2), and a workpiece (5) to be processed, wherein the pressing plate (1) is fixedly provided with a calendering mechanism (2) at the center thereof for pressing down the workpiece (5), and a punching mechanism (4) for punching holes in the workpiece (5) is placed on the surface of the base (3); The calendering mechanism (2) comprises a connecting sleeve (21) for connecting to a pressing device, and an extrusion component (22) for extruding the material is assembled inside the connecting sleeve (21); The punching mechanism (4) comprises a first mounting seat (41), a cylindrical knife (411) being fixedly arranged at the center of the first mounting seat (41), a second mounting seat (42) being mounted on the bottom surface of the first mounting seat (41), and a recycling assembly (43) for recycling waste materials being fixedly arranged inside the second mounting seat (42).
2. A punching tool for non-ferrous metal rolled material extrusion according to claim 1, characterized in that: A spring (211) is fixedly mounted inside the connecting sleeve (21), two groups of first sliding grooves (212) are also provided inside the connecting sleeve (21), and a threaded hole (213) is formed by tapping the top surface of the inner cavity of the connecting sleeve (21).
3. A punching tool for non-ferrous metal rolled material extrusion according to claim 2, characterized in that: The extrusion assembly (22) comprises a fixed rod (221), the top surface of the fixed rod (221) is threaded with a threaded rod (222), the threaded rod (222) matches the threaded hole (213), and a rubber sheet (223) is fixedly mounted on the lower end of the fixed rod (221).
4. A punching tool for non-ferrous metal rolled material extrusion according to claim 3, characterized in that: The fixing rod (221) is sleeved with a sleeve (224) on its outer periphery. The upper end of the sleeve (224) is provided with two sets of sliding blocks (225) matching the first sliding groove (212). The lower end of the sleeve (224) is provided with an annular groove (226). A gasket (227) is bonded inside the annular groove (226).
5. A punching tool for non-ferrous metal rolled material extrusion according to claim 4, characterized in that: A blade (412) is ground on the top of the cylindrical knife (411), and the blade (412) matches the annular groove (226).
6. A punching tool for non-ferrous metal rolled material extrusion according to claim 1, characterized in that: The recovery assembly (43) comprises a material receiving cylinder (431) fixed inside the second mounting seat (42), two sets of racks (432) are arranged inside the material receiving cylinder (431), and a second slide groove (433) is also opened inside the material receiving cylinder (431).
7. A punching tool for non-ferrous metal rolled material extrusion according to claim 6, characterized in that: The recovery assembly (43) further comprises a support plate (434), two groups of connection blocks (435) are fixedly arranged on the outside of the support plate (434), a torsion spring (436) is installed inside the connection block (435), a long rod (437) is fixedly arranged on the outside of the torsion spring (436), and a latching tooth (438) matching the rack (432) and the second slide groove (433) is arranged on the upper end of the long rod (437).
8. The punching tool for non-ferrous metal rolled material extrusion according to claim 1, characterized in that: A sliding sleeve (11) is fixedly arranged at the corner of the pressing plate (1), a guide column (31) matching the sliding sleeve (11) is fixedly arranged at the corner of the base (3), and a buffer pad (32) located below the second mounting seat (42) is also arranged on the surface of the guide column (31).
