Adjustable pneumatic shear sprue shearing jig

By designing an adjustable pneumatic scissors and shampooing gate fixture, combined with the assistance of a robot, the problem of adhesion between injection molds and gates is solved, automatic cutting is achieved, production efficiency is improved, and suitable for molds of various specifications.

CN222115937UActive Publication Date: 2024-12-06SUZHOU JINGHUISI MOULD CO LTD
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Patent Information

Application Number
CN202420867645.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-06
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In injection molding production, when the injection mold is poured on the side, the product and the gate are stuck together and need to be manually trimmed and removed, resulting in low production efficiency.

Method used

An adjustable pneumatic scissors shear gate fixture is designed. Through the combination of four slide rails and scissor cylinders, and with a robot, the scissor position is automatically adjusted to cut off the excess parts of the injection mold. It is suitable for molds of various specifications.

Benefits of technology

It realizes automatic cutting, saves labor costs, improves production efficiency, and is suitable for injection molds of various specifications, reducing manual operation and improving production efficiency.

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Abstract

The utility model relates to the field of cutting jig devices, in particular to an adjustable pneumatic shear sprue cutting jig which comprises four sliding rails, every two sliding rails are arranged on the same longitudinal line, a shear air cylinder is connected in each sliding rail in a front-back limiting and sliding mode, and a front-back moving mechanism is connected to each shear air cylinder. The scissor parts of the scissor air cylinders of the two longitudinal lines are close to each other, so that the scissor air cylinders can cut off the scissor gates on the two sides of the injection mold; and a left-right moving mechanism is connected to one group of two sliding rails positioned on the same longitudinal line. The device can be matched with an external manipulator to take the injection mold to cut redundant parts of the injection molds with different specifications.
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Description

Technical Field

[0001] The utility model relates to the field of cutting jig devices, in particular to an adjustable pneumatic scissors gate cutting jig. Background Art

[0002] When the injection mold is injected from the side, the product produced by injection molding is attached to the gate, and the gate needs to be manually trimmed and removed later. This is labor-intensive, time-consuming, and has low production efficiency.

[0003] Instead of the traditional method of removing the gate by manual trimming, an adjustable pneumatic scissors gate cutting fixture is used to solve the problem. The principle is: the pneumatic scissors gate cutting fixture is supported on the ground with a bracket, and the distance between the pneumatic scissors is adjusted according to the distance between the mold products. After the injection molding is completed, the robot takes the product with the sprue, and then moves it above the pneumatic scissors, so that the blade of the scissors is aligned with the connection between the product and the sprue. Then start the scissors to cut the sprue and separate the product. The robot then sends the separated product and sprue to the designated place. The scissor position of this fixture can be adjusted at will according to the position of the mold product, and is suitable for multiple sets of molds. It saves costs, reduces labor, and improves production efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art. The utility model proposes an adjustable pneumatic scissors gate cutting fixture, which can cooperate with an external manipulator to take the injection mold and cut the redundant parts of injection molds of different specifications.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: an adjustable pneumatic scissors gate cutting fixture, comprising:

[0006] Four slide rails, every two of which are placed on the same longitudinal line, and each of which is connected to a scissor cylinder in a forward and backward limited sliding manner, and each of which is connected to a forward and backward moving mechanism;

[0007] The scissor parts of the two sets of longitudinal line scissor cylinders are close to each other, and each scissor cylinder is used to cut off the sprues on both sides of the injection mold;

[0008] A left-right moving mechanism is connected to a group of two slide rails located on the same longitudinal line.

[0009] Further, the front-to-back moving mechanism comprises a slide rail mounting plate and a slider, a first group of two slide rails located in the same longitudinal line are fixedly mounted on the slide rail mounting plate, another group of two slide rails located in the same longitudinal line are placed on the slide rail mounting plate, and the left-right moving mechanism is connected to the other group of two slide rails located in the same longitudinal line;

[0010] A first limiting slide groove is provided in the slide rail, and the slide rail is connected to a slider through the first limiting slide groove for front and rear limiting sliding. A first long hole is provided on the slider, and a plurality of first threaded holes are longitudinally provided in the first limiting slide groove. A first screw penetrates the first long hole and is threadedly connected in the first threaded hole, and the scissors cylinder is installed on the slider.

[0011] Furthermore, the scissor cylinder is fixedly mounted on a cylinder mounting plate, and the cylinder mounting plate is fixedly mounted on a slide block.

[0012] Furthermore, the left-right moving mechanism includes a push-pull bar, and the two slide rails of another group located on the same longitudinal line are fixedly connected to a push-pull bar on one side away from the two slide rails of the first group. A second long hole is opened on the push-pull bar, and a plurality of second threaded holes are horizontally opened on the slide rail mounting plate. A second screw penetrates the second long hole and is threadedly connected to the second threaded hole.

[0013] Furthermore, the slide rail mounting plate is provided with a second limiting slide groove, the push-pull strip is slidably connected to the second limiting slide groove in a left-right limiting manner, and the second threaded hole is provided in the second limiting slide groove.

[0014] Furthermore, two second elongated holes are provided on the push-pull strip.

[0015] Furthermore, the scissors cylinder includes a rotating cylinder, the rotating shaft of the rotating cylinder is connected to the rotating column, the outer wall of the rotating column is fixedly connected with a fixed left shear bar, and one end of the rotating column is connected to a rotating right shear bar for limited rotation, the rotating right shear bar is fixedly connected to the outer wall of the rotating cylinder, and a spring is fixedly connected between the rotating right shear bar and the fixed left shear bar.

[0016] Furthermore, a bracket is fixedly connected to the bottom of the slide rail mounting plate, and a bottom plate is fixedly connected to a side of the bracket away from the slide rail mounting plate.

[0017] Compared with the prior art, the beneficial effects of the utility model include: the four scissor cylinders can cut off the excess waste of the injection mold;

[0018] The horizontal and vertical distances of the four scissor cylinders are adjustable, which can facilitate cutting of injection molds of various specifications;

[0019] The device is set up for automatic cutting, and the injection mold can be automatically cut by cooperating with an external manipulator to take the injection mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:

[0021] Figure 1 Schematically shows a first axial structural diagram of a device proposed according to one embodiment of the utility model;

[0022] Figure 2 A second axial structural diagram of a device according to an embodiment of the utility model is schematically shown;

[0023] Figure 3 The schematic diagram shows the structure of the scissor part of the scissor cylinder of the device proposed according to one embodiment of the utility model.

[0024] Numbers in the figure: 1. Scissors cylinder; 2. Cylinder mounting plate; 3. First limit slide groove; 4. Slide rail mounting plate; 5. Push-pull strip; 6. Bracket; 7. Slide rail; 8. Slider; 9. First long hole; 10. First threaded hole; 11. First screw; 12. Second long hole; 13. Second screw; 14. Second threaded hole; 15. Bottom plate; 16. Second limit slide groove; 17. Fix the left scissors strip; 18. Rotate the right scissors strip; 19. Rotate column; 20. Spring. DETAILED DESCRIPTION

[0025] It is easy to understand that according to the technical solution of the utility model, without changing the essential spirit of the utility model, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific implementation modes and drawings are only exemplary descriptions of the technical solution of the utility model, and should not be regarded as the entirety of the utility model or as a limitation or restriction to the technical solution of the utility model.

[0026] Embodiment 1:

[0027] like Figure 1-3 As shown, two slide rails 7 are fixedly connected to the left side of the top of the slide rail mounting plate 4, and the two slide rails 7 are placed on the same longitudinal line. A first limiting slide groove 3 is provided on the top of the two slide rails 7, and a slider 8 is connected to the front and rear limiting slide grooves 3, and a first long hole 9 is provided on the top of the slider 8. A plurality of first threaded holes 10 are longitudinally provided in the first limiting slide groove 3, and the plurality of first threaded holes 10 are evenly distributed. A first screw 11 passes through the first long hole 9 and is threadedly connected in the first threaded hole 10, so as to fix the slider 8 on the first limiting slide groove 3. A cylinder mounting plate 2 is fixedly connected to the two sliders 8, and a scissor cylinder 1 is fixedly installed on the cylinder mounting plate 2.

[0028] Two slide rails 7 are arranged on the right side of the top of the slide rail mounting plate 4, and the two slide rails 7 are placed on the same longitudinal line. A first limiting slide groove 3 is provided on the top of the two slide rails 7, and a slider 8 is connected to the front and rear limiting slide grooves 3, and a first long hole 9 is provided on the top of the slider 8. A plurality of first threaded holes 10 are longitudinally provided in the first limiting slide groove 3, and the plurality of first threaded holes 10 are evenly distributed. A first screw 11 passes through the first long hole 9 and is threadedly connected in the first threaded hole 10, so as to fix the slider 8 on the first limiting slide groove 3. A cylinder mounting plate 2 is fixedly connected to the two sliders 8, and a scissor cylinder 1 is fixedly installed on the cylinder mounting plate 2.

[0029] The scissor parts of the two scissor cylinders 1 on the left and the two scissor cylinders 1 on the right are close to each other, so that each scissor cylinder 1 can cut off the gates on both sides of the injection mold.

[0030] The right sides of the two right slide rails 7 are fixedly connected with a push-pull bar 5, which is slidably connected to the second limit slide groove 16 provided on the slide rail mounting plate 4. Two second long holes 12 are provided on the top of the push-pull bar 5, and two rows of second threaded holes 14 are provided in the second limit slide groove 16. Each row of second threaded holes 14 is a plurality of second threaded holes 14 arranged transversely, and the plurality of second threaded holes 14 are evenly distributed. The second screw 13 passes through the second long hole 12 and is threadedly connected in the second threaded hole 14, so as to fix the push-pull bar 5 on the second threaded hole 14.

[0031] On this basis, we introduce another scissors cylinder 1 structure.

[0032] The scissors cylinder 1 includes a rotating cylinder, the rotating shaft of the rotating cylinder is connected to a rotating column 19, the outer wall of the rotating column 19 is fixedly connected with a fixed left shear bar 17, and one end of the rotating column 19 is connected to a rotating right shear bar 18 for limited rotation, the rotating right shear bar 18 is fixedly connected to the outer wall of the rotating cylinder, and a spring 20 is fixedly connected between the rotating right shear bar 18 and the fixed left shear bar 17.

[0033] Embodiment 2: Based on Embodiment 1, a technical means is added to facilitate placement in a good location.

[0034] The bottom of the slide rail mounting plate 4 is fixedly connected to a bracket 6 , and the bottom of the bracket 6 is fixedly connected to a bottom plate 15 .

[0035] The other structures are the same as those in the first embodiment.

[0036] In a specific implementation, the positions of the four scissor cylinders 1 are adjusted according to the specifications of the injection mold. The specific adjustment method is to unscrew the first screw 11 to move the position of the scissor cylinder 1, then adjust the distance position of the two scissor cylinders 1 in the same longitudinal direction, and then loosen the second screw 13, then adjust the positions of the two groups of scissor cylinders 1 in the horizontal direction, and then tighten the first screw 11 and the second screw 13, so that the scissor cylinder 1 can cut the excess parts of the injection mold.

[0037] At this time, an external manipulator takes the injection mold and places the injection molds of different specifications on four scissor cylinders 1, and starts the power supply of the scissor cylinder 1 to cut off the redundant parts.

[0038] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.

Claims

1. An adjustable pneumatic scissors gate cutting fixture, It is characterized in that include: Four slide rails (7), each two of the slide rails (7) are placed on the same longitudinal line, and each of the slide rails (7) is connected to a scissor cylinder (1) in a forward and backward limited sliding manner, and each of the scissor cylinders (1) is connected to a forward and backward moving mechanism; The scissor parts of the two groups of longitudinal line scissor cylinders (1) are close to each other, and are used for each scissor cylinder (1) to cut off the sprues on both sides of the injection mold; A left-right moving mechanism is connected to a group of two slide rails (7) located on the same longitudinal line.

2. An adjustable pneumatic scissors gate cutting fixture according to claim 1, It is characterized in that The forward and backward moving mechanism comprises a slide rail mounting plate (4) and a sliding block (8); a first group of two slide rails (7) located in the same longitudinal line are fixedly mounted on the slide rail mounting plate (4); another group of two slide rails (7) located in the same longitudinal line are placed on the slide rail mounting plate (4); and the left and right moving mechanism is connected to the other group of two slide rails (7) located in the same longitudinal line; The slide rail (7) is provided with a first limiting slide groove (3), and the slide rail (7) is connected to a slider (8) through the first limiting slide groove (3) in a front-rear limiting sliding connection, and the slider (8) is provided with a first long hole (9), and a plurality of first threaded holes (10) are longitudinally provided in the first limiting slide groove (3), and a first screw (11) penetrates the first long hole (9) and is threadedly connected in the first threaded hole (10), and the scissor cylinder (1) is installed on the slider (8).

3. An adjustable pneumatic scissors gate cutting fixture according to claim 2, It is characterized in that The scissor cylinder (1) is fixedly mounted on a cylinder mounting plate (2), and the cylinder mounting plate (2) is fixedly mounted on a slide block (8).

4. The adjustable pneumatic scissors gate cutting fixture according to claim 2, It is characterized in that The left-right moving mechanism comprises a push-pull bar (5), and the two slide rails (7) of another group located on the same longitudinal line are fixedly connected to the push-pull bar (5) on one side away from the two slide rails (7) of the first group. A second long hole (12) is opened on the push-pull bar (5), and a plurality of second threaded holes (14) are opened transversely on the slide rail mounting plate (4). A second screw (13) penetrates the second long hole (12) and is threadedly connected in the second threaded hole (14).

5. The adjustable pneumatic scissors gate cutting fixture according to claim 4, It is characterized in that The slide rail mounting plate (4) is provided with a second limiting slide groove (16), the push-pull strip (5) is slidably connected to the second limiting slide groove (16) in a left-right limiting manner, and the second threaded hole (14) is provided in the second limiting slide groove (16).

6. The adjustable pneumatic scissors gate cutting fixture according to claim 5, It is characterized in that The push-pull strip (5) is provided with two second elongated holes (12).

7. The adjustable pneumatic scissors gate cutting fixture according to claim 1, It is characterized in that The scissor cylinder (1) comprises a rotary cylinder, the rotary shaft of the rotary cylinder is connected to a rotary column (19), the outer wall of the rotary column (19) is fixedly connected to a fixed left shear bar (17), and one end of the rotary column (19) is connected to a rotating right shear bar (18) in a limited rotational manner, the rotating right shear bar (18) is fixedly connected to the outer wall of the rotary cylinder, and a spring (20) is fixedly connected between the rotating right shear bar (18) and the fixed left shear bar (17).

8. The adjustable pneumatic scissors gate cutting fixture according to claim 2, It is characterized in that A bracket (6) is fixedly connected to the bottom of the slide rail mounting plate (4), and a bottom plate (15) is fixedly connected to the side of the bracket (6) away from the slide rail mounting plate (4).

Citation Information

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