High-efficiency removing device for large aggregates at inclined layer rolling slope toe of cemented sand and gravel

By designing the rotary screen cylinder and rubber block cleaning structure, the problem of mesh blockage in the gel sand and gravel removal device is solved, efficient removal of large pellets is achieved, and construction efficiency is improved.

CN222132543UActive Publication Date: 2024-12-10SINOHYDRO BUREAU 16 CO LTD
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Patent Information

Application Number
CN202420426631.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2024-12-10
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

When used for a long time, the existing gelling gravel removal device is easily blocked by large pellets, resulting in a reduction in the efficiency of large pellet removal and requires multiple operations to be completely removed.

Method used

An efficient removal device for large pellets of gelled sand and gravel inclined layer rolling slope foot is designed, including a rotating screen barrel, a controllable lifting upgrade plate and a rubber block cleaning structure. The screen barrel is driven by a servo motor to rotate and upgrade. The plate is lowered, and the rubber block pushes the top block to clean up the clogged pellets to ensure the mesh is clean.

Benefits of technology

The removal efficiency and speed of large particles is improved, the mesh is blocked, the demand for multiple operations is reduced, and the construction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cementitious sand gravel large aggregate removal, and discloses an efficient cementitious sand gravel inclined layer rolling slope toe large aggregate removal device which comprises a machine frame, a screen barrel is rotationally installed on the machine frame, a top plate is welded to the top of the machine frame, and the screen barrel is arranged on the top of the machine frame. A buffering material barrel is installed on the side edge of the top plate, and a material uniformizing structure is installed on the right side of the machine frame. According to the efficient removing device for the cemented sand gravel inclined layer rolling slope toe large aggregates, one rotating plate rotates to drive an upgrading plate to move downwards and then reset, when the upgrading plate moves downwards, a jacking block can enter meshes of a screen barrel, if the meshes of the screen barrel are clamped by the aggregates, the jacking block can directly push the aggregates downwards, and therefore the large aggregates are removed. The particles clamped in the meshes of the screen drum are cleaned, the screen drum rotates by 360 degrees, each mesh on the screen drum is cleaned by the rubber block, and the particles can be prevented from blocking the meshes of the screen drum to affect the removal efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of removing large particles of cemented sand and gravel, in particular to a device for efficiently removing large particles of cemented sand and gravel at the foot of a slope during an inclined layer rolling operation. Background Art

[0002] "Cemented gravel" refers to a building material that uses cement or other cementing materials to bond granular materials such as sand and gravel together. This material is usually used in projects such as roads, bridges, and building foundations and pavements to enhance the stability and bearing capacity of the structure. In construction projects, cemented gravel is widely used. Cemented gravel can be prepared by selecting different types and proportions of cementing materials and granular materials according to specific project requirements. Before use, by removing oversized stones, the use of materials that do not meet the design requirements during the construction process is reduced.

[0003] With regard to the existing related technologies, the inventors believe that the following defects often exist: when the device is removing large particles, some of the particles will get stuck in the mesh of the removal net. When used for a long time, most of the mesh of the removal net will be blocked by particles, which will reduce the effect of the device in removing large particles. Originally, it only took one time to remove the large particles, but now because the mesh is blocked, it takes multiple times to remove the large particles completely. Utility Model Content

[0004] In view of the fact that during the process of removing large particles in the above-mentioned existing device, some particles will be stuck in the mesh of the removal net, and when used for a long time, most of the mesh of the removal net will be stuck and blocked by particles, thereby reducing the effect of the device in removing large particles. Originally, large particles only needed to be removed once, but now due to the mesh being blocked, multiple removals are required to completely remove the large particles. Therefore, the present utility model is proposed.

[0005] Therefore, the utility model aims to provide a high-efficiency device for removing large particles at the foot of a slope when a cemented sand and gravel inclined layer is rolled, and its purpose is to clean the particles that block the mesh of the removal net and prevent blockage.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-efficiency removal device for large particles at the foot of the slope of the cemented gravel inclined layer rolling, comprising a frame, a screen cylinder is rotatably installed on the frame, a top plate is welded on the top of the frame, a buffer material barrel is installed on the side of the top plate, a material equalization structure is installed on the right side of the frame, and a clearing structure is installed on the top plate;

[0007] The blockage clearing structure includes two T-shaped guide rods slidably installed on both sides of the top of the top plate, an upgrade plate is welded between the bottom ends of the two T-shaped guide rods, and the upgrade plate can be raised and lowered in a controllable manner, a row of rubber blocks is installed at the bottom of the upgrade plate, and a top block is installed at the bottom of the rubber block.

[0008] As a preferred solution of the efficient removal device for large particles at the foot of the slope of the gelled gravel inclined layer rolling described in the utility model, wherein: arc-shaped cavities are opened on both sides of the frame, and five limiting tugboats are installed at equal intervals on the inner wall of the arc-shaped cavity, extension pipes are welded at both ends of the screen cylinder, and the outer wall of the extension pipe is sleeved with a limiting ring.

[0009] As a preferred solution of the device for efficiently removing large particles at the foot of the slope when the cemented gravel inclined layer is rolled, the utility model, wherein: the extension tube on the right side is sleeved with an annular rack toward the outside, a servo motor A is installed on the right side of the bottom of the top plate, and the driving end of the servo motor A is installed with a gear A meshing with the annular rack.

[0010] As a preferred solution of the device for efficiently removing large particles at the foot of the slope when the cemented gravel inclined layer is rolled, the utility model, wherein: the clearing structure also includes a motor frame installed at the bottom of the top plate, a servo motor B is installed inside the motor frame, a rotating plate is provided at the driving end of the servo motor B, a rotating shaft B is installed at the outer edge of the front side of the rotating plate, a rotating shaft A is rotatably installed at the middle part of the top of the upgrading plate through a bearing, and a push-pull plate is rotatably installed between the rotating shaft A and the rotating shaft B.

[0011] As an optimal solution of the efficient removal device for large particles at the foot of the slope of the cemented gravel inclined layer rolling described in the utility model, the material distribution structure includes a U-shaped frame welded to the right side of the frame, a distribution pipe is arranged on the U-shaped frame, and a collection bin is welded to the feed end on the right side of the distribution pipe.

[0012] As an optimal solution of the device for efficiently removing large particles at the foot of the slope when the cemented gravel inclined layer is rolled, the utility model, wherein: a gear B is sleeved on the transverse pipe of the distribution pipe, a pad is welded inside the U-shaped frame, a drive motor is installed on the top of the pad, and a spur rack meshing with gear B is installed on the driving end of the drive motor.

[0013] As a preferred solution of the device for efficiently removing large particles at the foot of the slope when the cemented gravel inclined layer is rolled, the utility model comprises the following: circular holes for the distribution pipe to pass through are opened on both sides of the U-shaped frame, and bearings are installed inside the circular holes. At the same time, the distribution pipe is rotatably installed between the two bearings.

[0014] Beneficial effects of the utility model:

[0015] 1. In the utility model, when the screen drum rotates, the granules are in a rolling state inside the screen drum, which is beneficial to accelerate the speed at which the granules fall inside the screen drum, so as to improve the speed of removing the granules. At the same time, the screen drum is in a rotating state, which expands the contact area between the granules and the screen drum, and more comprehensively utilizes the mesh on the screen drum, which also helps to improve the efficiency of removing the granules.

[0016] 2. In the utility model, when the granular material passes through the inside of the distribution pipe, the spur rack is driven upward or downward by the telescopic drive of the driving motor, and the distribution pipe is rotated in the forward and reverse directions under the meshing transmission action of the spur rack and the gear B, so that the discharge end of the distribution pipe is in a reciprocating swinging state. The swinging discharge of the distribution pipe will expand the area where the distribution pipe falls inside the screen cylinder, avoiding the material discharge from the distribution pipe to be concentrated at a certain point inside the screen cylinder, which helps to improve the filtration rate of the granular material.

[0017] 3. In the utility model, a rotation of the rotating plate can drive the upgrading plate to move downward and then reset. When the upgrading plate moves downward, the top block will enter the mesh of the screen cylinder. If there are particles stuck in the mesh of the screen cylinder, the top block will directly push the particles downward to clean the particles stuck in the mesh of the screen cylinder. The screen cylinder rotates 360 degrees, and the rubber block cleans each mesh on the screen cylinder, which can prevent the particles from blocking the mesh of the screen cylinder and affecting the removal efficiency. The rubber block plays a buffering role to buffer the impact force when the top block contacts the particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a device for efficiently removing large particles at the foot of a slope during the rolling of a cemented sand and gravel inclined layer.

[0020] Figure 2 It is a structural schematic diagram of the material leveling structure of the high-efficiency removal device for large particles at the foot of the slope for rolling a cemented sand and gravel inclined layer according to the utility model.

[0021] Figure 3 This is a structural schematic diagram of the clearing structure of the utility model of the high-efficiency removal device for large particles at the foot of the slope when the cemented sand and gravel inclined layer is rolled.

[0022] Figure 4 This is a schematic diagram of the structure of the screen cylinder installation state of the utility model of the high-efficiency removal device for large particles at the foot of the slope of the cemented sand and gravel inclined layer rolling.

[0023] Description of reference numerals:

[0024] 1. Frame; 2. Screen cylinder; 3. Top plate; 4. Buffer barrel; 5. Clearing structure; 51. T-shaped guide rod; 52. Upgrade plate; 53. Rubber block; 54. Top block; 55. Rotating shaft A; 56. Push-pull plate; 57. Rotating plate; 58. Motor frame; 59. Rotating shaft B; 6. Material balancing structure; 61. U-shaped frame; 62. Pad; 63. Driving motor; 64. Straight rack; 65. Distribution pipe; 66. Gear B; 67. Aggregate bin; 7. Limiting tugboat; 8. Extension pipe; 9. Limiting ring; 10. Ring rack. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] Example 1

[0027] Reference Figure 1-4 , which is the first embodiment of the utility model, provides a high-efficiency removal device for large particles at the foot of a slope when a cemented sand and gravel is rolled in an inclined layer. The high-efficiency removal device for large particles at the foot of a slope when a cemented sand and gravel is rolled in an inclined layer comprises a frame 1, a screen cylinder 2 is rotatably mounted on the frame 1, a top plate 3 is welded on the top of the frame 1, a buffer barrel 4 is mounted on the side of the top plate 3, a material balancing structure 6 is mounted on the right side of the frame 1, a material receiving port of the material balancing structure 6 is located directly below the discharge port of the buffer barrel 4, and a clearing structure 5 is mounted on the top plate 3;

[0028] The clearing structure 5 includes two T-shaped guide rods 51 slidably installed on both sides of the top of the top plate 3, and sliding holes for the T-shaped guide rods 51 to slide are opened on both sides of the top of the T-shaped guide rods 51. An upgrade plate 52 is welded between the bottom ends of the two T-shaped guide rods 51, and the upgrade plate 52 can be raised and lowered in a controllable manner. A row of rubber blocks 53 are installed at the bottom of the upgrade plate 52. The rubber blocks 53 play a buffering role and buffer the impact force when the top block 54 contacts the granular material. The top block 54 is installed at the bottom of the rubber block 53.

[0029] An arc-shaped cavity is provided on both sides of the frame 1, and five limiting tugboats 7 are installed at equal intervals on the inner wall of the arc-shaped cavity. Extension pipes 8 are welded at both ends of the screen cylinder 2. The outer wall of the extension pipe 8 is sleeved with a limiting ring 9. The limiting tugboats 7 limit the position of the limiting ring 9 to prevent the screen cylinder 2 from shifting in position during rotation, thereby ensuring the stability of the rotation state of the screen cylinder 2.

[0030] The pellets are continuously conveyed to the interior of the buffer barrel 4, and the pellets fall from the discharge end of the buffer barrel 4 and are collected by the collecting bin 67. Then, the pellets enter the interior of the distribution pipe 65 and are guided into the interior of the screen cylinder 2 through the distribution pipe 65. The screen cylinder 2 is placed in a tilted downward state, and the pellets fall at the high point inside the screen cylinder 2, and the pellets roll downward. Small-diameter pellets fall directly through the mesh on the screen cylinder 2, and large-diameter pellets are discharged from the left end of the screen cylinder 2. The servo motor A drives the gear A to rotate, and the meshing transmission action of the gear A and the annular rack 10 drives the screen cylinder 2 to rotate. When the screen cylinder 2 rotates, the pellets are in a rolling state inside the screen cylinder 2, which is beneficial to accelerate the falling speed of the pellets inside the screen cylinder 2, so as to increase the speed of removing the pellets. At the same time, the screen cylinder 2 is in a rotating state, which expands the contact area between the pellets and the screen cylinder 2, and more comprehensively utilizes the mesh on the screen cylinder 2, which also helps to improve the efficiency of removing the pellets.

[0031] An annular rack 10 is sleeved outwardly of the right extension tube 8 , a servo motor A is installed on the right side of the bottom of the top plate 3 , and a gear A meshing with the annular rack 10 is installed at the driving end of the servo motor A.

[0032] The clearing structure 5 also includes a motor frame 58 installed at the bottom of the top plate 3, a servo motor B is installed inside the motor frame 58, a rotating plate 57 is provided at the driving end of the servo motor B, a rotating shaft B59 is installed at the outer edge of the front side of the rotating plate 57, a rotating shaft A55 is rotatably installed in the middle of the top of the upgrade plate 52 through a bearing, and a push-pull plate 56 is rotatably installed between the rotating shaft A55 and the rotating shaft B59.

[0033] During use, the servo motor A drives the screen cylinder 2 to rotate, and the mesh of the screen cylinder 2 is moved to just below the top block 54. At the same time, the servo motor B drives the rotating plate 57 to rotate. Under the linkage action of the rotating shaft A55, the push-pull plate 56 and the rotating shaft B59, and under the guiding action of the two T-shaped guide rods 51 on the upgrading plate 52, one rotation of the rotating plate 57 can drive the upgrading plate 52 to move downward and then reset. When the upgrading plate 52 moves downward, the top block 54 will enter the mesh of the screen cylinder 2. If there is granular material stuck in the mesh of the screen cylinder 2, the top block 54 will directly push the granular material downward to clean the granular material stuck in the mesh of the screen cylinder 2. The screen cylinder 2 rotates 360 degrees, and the rubber block 53 cleans each mesh on the screen cylinder 2, which can prevent the granular material from blocking the mesh of the screen cylinder 2 and affecting the removal efficiency.

[0034] Example 2

[0035] Reference Figure 1-2 , which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that:

[0036] The material distribution structure 6 includes a U-shaped frame 61 welded to the right side of the frame 1, and a distribution pipe 65 is arranged on the U-shaped frame 61. A collection bin 67 is welded to the feeding end on the right side of the distribution pipe 65. The setting of the collection bin 67 can catch the pellets falling from the buffer barrel 4 even if the distribution pipe 65 drives the collection bin 67 to swing.

[0037] A gear B66 is sleeved on the transverse tube of the distribution pipe 65, a pad 62 is welded inside the U-shaped frame 61, a driving motor 63 is installed on the top of the pad 62, and a spur rack 64 meshing with the gear B66 is installed on the driving end of the driving motor 63. Under the meshing transmission action of the spur rack 64 and the gear B66, the distribution pipe 65 is in forward and reverse rotation, which will realize that the discharge end of the distribution pipe 65 is in a reciprocating swing state. The swinging discharge of the distribution pipe 65 will expand the area where the distribution pipe 65 falls inside the screen cylinder 2, avoiding the distribution pipe 65 discharge from the material concentration at a certain point inside the screen cylinder 2, which helps to improve the filtration rate of the granular material.

[0038] Circular holes are provided on both sides of the U-shaped frame 61 for the material distribution pipe 65 to pass through, and bearings are installed inside the circular holes. At the same time, the material distribution pipe 65 is rotatably installed between the two bearings.

[0039] During use, when the granular material passes through the inside of the distribution tube 65, the spur rack 64 is driven upward or downward by the extension and contraction of the drive motor 63, and the distribution tube 65 is rotated in the forward and reverse directions under the meshing transmission action of the spur rack 64 and the gear B66, so that the discharge end of the distribution tube 65 is in a reciprocating swinging state, and the swinging discharge of the distribution tube 65 will expand the area where the distribution tube 65 falls inside the screen cylinder 2.

[0040] The remaining structures are the same as those of Example 1.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A device for efficiently removing large particles at the foot of a slope when rolling a cemented gravel inclined layer, comprising a frame (1), a screen cylinder (2) being rotatably mounted on the frame (1), a top plate (3) being welded on the top of the frame (1), a buffer material barrel (4) being mounted on the side of the top plate (3), and characterized in that: A material distribution structure (6) is installed on the right side of the frame (1), and a blockage clearing structure (5) is installed on the top plate (3); The clearing structure (5) comprises two T-shaped guide rods (51) slidably mounted on both sides of the top of the top plate (3); an upgrade plate (52) is welded between the bottom ends of the two T-shaped guide rods (51), and the upgrade plate (52) can be controlled to move up and down; a row of rubber blocks (53) are mounted at the bottom of the upgrade plate (52), and a top block (54) is mounted at the bottom of the rubber block (53).

2. The device for efficiently removing large particles at the foot of the slope when rolling the cemented gravel inclined layer according to claim 1 is characterized by: Both sides of the frame (1) are provided with arc-shaped cavities, and the inner wall surface of the arc-shaped cavity is provided with five limit pullers (7) installed at equal intervals. Both ends of the screen cylinder (2) are welded with extension pipes (8), and the outer wall surface of the extension pipe (8) is sleeved with a limit ring (9).

3. The device for efficiently removing large particles at the foot of the slope when rolling the cemented gravel inclined layer according to claim 2 is characterized by: The extension tube (8) on the right side is sleeved with an annular rack (10) facing outward, a servo motor A is installed on the right side of the bottom of the top plate (3), and a gear A meshing with the annular rack (10) is installed at the driving end of the servo motor A.

4. The device for efficiently removing large particles at the foot of the slope when rolling the cemented gravel inclined layer according to claim 3 is characterized by: The blockage clearing structure (5) further comprises a motor frame (58) mounted at the bottom of the top plate (3), a servo motor B being mounted inside the motor frame (58), a rotating plate (57) being provided at the driving end of the servo motor B, a rotating shaft B (59) being mounted at the outer edge of the front side of the rotating plate (57), a rotating shaft A (55) being rotatably mounted at the middle of the top of the upgrading plate (52) via a bearing, and a push-pull plate (56) being rotatably mounted between the rotating shaft A (55) and the rotating shaft B (59).

5. The device for efficiently removing large particles at the foot of the slope when rolling the cemented gravel inclined layer according to claim 4 is characterized by: The material distribution structure (6) comprises a U-shaped frame (61) welded to the right side of the frame (1), a material distribution pipe (65) is arranged on the U-shaped frame (61), and a material collection bin (67) is welded to the feeding end on the right side of the material distribution pipe (65).

6. The device for efficiently removing large particles at the foot of the slope when rolling the cemented gravel inclined layer according to claim 5 is characterized by: A gear B (66) is sleeved on the transverse tube of the material distribution pipe (65), a cushion block (62) is welded inside the U-shaped frame (61), a driving motor (63) is installed on the top of the cushion block (62), and a straight rack (64) meshing with the gear B (66) is installed on the driving end of the driving motor (63).

7. The device for efficiently removing large particles at the foot of the slope when rolling the cemented gravel inclined layer according to claim 6 is characterized by: Circular holes for the material distribution pipe (65) to pass through are provided on both sides of the U-shaped frame (61), and bearings are installed inside the circular holes. At the same time, the material distribution pipe (65) is rotatably installed between the two bearings.