Chip cleaning device for chip production

By using the combination of ultrasonic generator, filter assembly and nozzle in the chip cleaning equipment, the problems of large power consumption and complex structure of the cleaning liquid are solved, efficient oil film and particulate filtration is achieved, cleaning quality and equipment stability are improved, and the cost.

CN222132844UActive Publication Date: 2024-12-10CHENGDU KEHUA INNOVATION TECH CO LTD
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Patent Information

Application Number
CN202420822755.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-10
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Existing chip cleaning equipment consumes a large power, complex structure and low stability when cleaning the cleaning liquid, and cannot effectively filter fine particles, affecting cleaning efficiency and cost.

Method used

A chip cleaning device was designed, including an ultrasonic generator, filter assembly, electric water pump and spray head. The cleaning liquid is overflowed and filtered through the spray head. The cylinder and motor are used to achieve all-round flushing of the chip, simplifying the structure and reducing power consumption, and setting up multiple layers. The filter layer separates the oil film and small particulate matter.

Benefits of technology

It reduces the power consumption of the cleaning equipment, improves the cleaning efficiency and quality, realizes the reuse of cleaning liquid, reduces the labor intensity of personnel, and improves the stability and purification effect of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chip production and processing, and discloses a chip cleaning device for chip production, which comprises a cleaning box, an ultrasonic generator is arranged on the cleaning box, the cleaning box is fixedly mounted on a liquid storage box, and a filter component is arranged on the liquid storage box. The problems that in the prior art, when an oil film is cleaned, the whole cleaning box needs to be driven to move, so that power consumption is increased, the structure is complex, and stability is low are solved. A first spray head and a second spray head can be used for better washing the chip in all directions, so that the labor intensity of personnel is reduced, and the chip cleaning quality is improved; by arranging the filtering assembly, an oil film can be separated from floating impurities, later cleaning of the filtering assembly is facilitated, and the working efficiency is improved; and small particles such as fine dust in the cleaning liquid can be filtered, the cleaning liquid is purified, the cleaning liquid can be repeatedly used, and the purposes of cost reduction, environmental protection and the like are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip production and processing, in particular to a chip cleaning device used in chip production. Background Art

[0002] With the development of electronic devices, the demand for chips, as the core components of modern electronic devices, has also increased dramatically. During the production and processing of chips, chemicals, solvents, release agents, etc. may remain on the surface of the chips. If they are not cleaned, these residues may affect the electrical performance, packaging quality and reliability of the chips. After cleaning several batches of chips, there will be a large amount of oil, floating impurities, and fine particles on the upper layer of the cleaning liquid, which will seriously interfere with the subsequent cleaning of the chips.

[0003] The prior art Chinese invention patent with announcement number: CN113600554B provides an ultrasonic chip cleaning device, including a body, wherein the body is provided with a cleaning chamber, etc. The advantage is that the device can scrape and adsorb oil stains as the cleaning box moves, thereby realizing continuous collection of oil stains and avoiding accumulation of oil stains that affects the cleaning efficiency. However, the device has a complex structure and low operating stability, especially the device needs to drive the cleaning chamber full of cleaning liquid to move, which consumes high power and cannot filter fine particles in the cleaning liquid. Utility Model Content

[0004] The utility model aims to provide a chip cleaning device for chip production, which solves the problems of high power consumption of cleaning liquid, complex structure and low stability in the prior art.

[0005] The utility model is realized by the following technical scheme: a chip cleaning device for chip production, comprising a cleaning box, an ultrasonic generator is arranged on the cleaning box, the cleaning box is fixedly mounted on a liquid storage tank, a chip placement rack is placed on the cleaning box, a plurality of limit plates are fixedly connected to the chip placement rack, the chip placement rack is used to load chips, a baffle is fixedly connected to the cleaning box, a vertical surface height of the cleaning box is lower than the other vertical surfaces, a filter assembly is arranged on the liquid storage tank, the filter assembly is used to receive the cleaning liquid overflowed from the vertical surface, a second electric water pump is arranged on the liquid storage tank, a second water pipe is fixedly connected to the second electric water pump, a third nozzle is fixedly connected to the cleaning box, and the third nozzle sprays water in the direction of the overflow water on the cleaning box. Through the above arrangement, the problem that the prior art needs to drive the entire cleaning box to move when cleaning the oil film, thereby causing increased power consumption, complex structure, and low stability is solved, and the cleaning of the oil film and the purpose of reducing power consumption are achieved through a simple structure.

[0006] In order to better realize the utility model, further, the filter assembly includes a filter box, the filter box is fixedly connected to the liquid storage tank, and the filter box is provided with a second filter layer. Through the above arrangement, the problem of frequent operation required for oil film cleaning is solved, and the work efficiency is improved.

[0007] In order to better realize the utility model, further, the filter box is provided with a first filter layer, and the first filter layer is arranged at the front end of the second filter layer. Through the above arrangement, the oil film can be separated from the floating impurities, which is convenient for later cleaning of the filter assembly and improves work efficiency.

[0008] In order to better realize the utility model, further, the filter box is provided with a third filter layer, and the third filter layer is provided at the rear end of the second filter layer. Through the above arrangement, small particles such as fine dust in the cleaning liquid can be filtered, the cleaning liquid can be purified, and the cleaning liquid can be reused, achieving the purpose of reducing costs and protecting the environment.

[0009] In order to better realize the utility model, further, the liquid storage tank is provided with a plurality of first electric water pumps, the first electric water pump is fixedly connected to the first water pipe, the first water pipe is fixedly connected to the first nozzle, the first nozzle is fixedly connected to the cleaning tank, and the second water pipe is fixedly connected to the second nozzle. Through the above arrangement, when the chip placement rack is lifted, the second nozzle and the first nozzle can be used to further rinse the chip, clean a small amount of oil film that may be attached to the chip surface, and improve the chip cleaning quality.

[0010] In order to better realize the utility model, further, the cleaning box is fixedly connected to a bracket, the bracket is fixedly connected to a motor, the motor is fixedly connected to a cylinder, and the cylinder is fixedly connected to the chip placement rack. Through the above arrangement, the chip placement rack is lifted by the cylinder, and then the motor controls the rotation of the chip placement rack, so that the first nozzle and the second nozzle can better rinse the chip in all directions, reduce the labor intensity of personnel, and improve the chip cleaning quality.

[0011] In order to better realize the utility model, further, the cleaning box is fixedly connected to a filter plate, and a plurality of throttle valves are arranged on the cleaning box. Through the above arrangement, fine particles in the cleaning box can be discharged to the filter assembly through the throttle valve after settling to the bottom, so as to further purify the cleaning liquid.

[0012] In order to better realize the utility model, further, the filter plate is fixedly connected to an inclined plate in the direction away from the chip placement rack, the inclined plate has a triangular cross section, and the side of the inclined plate close to the throttle valve is lower than the side of the inclined plate away from the throttle valve. Through the above arrangement, the precipitated fine particles can be moved to the throttle valve faster to prevent some particles from being unable to be discharged.

[0013] In order to better realize the utility model, further, the inclined plate is fixedly connected to a guide plate, the side of the guide plate away from the throttle valve is wavy, and the throttle valve is arranged at the trough. Through the above arrangement, the precipitated fine particles can be further accelerated to move to the throttle valve, thereby accelerating the purification rate.

[0014] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0015] (1) The utility model solves the problem that the prior art requires the entire cleaning box to move when cleaning the oil film, which results in increased power consumption, complex structure and low stability. The oil film is cleaned through a simple structure, thereby reducing power consumption.

[0016] (2) The utility model uses a cylinder to lift the chip placement rack, and then the motor controls the chip placement rack to rotate, so that the first nozzle and the second nozzle can better rinse the chip in all directions, reducing the labor intensity of personnel and improving the chip cleaning quality;

[0017] (3) The utility model can separate the oil film from the floating impurities by providing a filter component, which is convenient for later cleaning of the filter component and improves work efficiency; it can filter small particles such as fine dust in the cleaning liquid and purify the cleaning liquid so that the cleaning liquid can be reused, thereby achieving the goals of reducing costs and protecting the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model from a front view angle.

[0020] Figure 3 It is a schematic diagram of the overall structure of the utility model from a top view.

[0021] Figure 4 It is a right side sectional view of the overall structure of the utility model.

[0022] Figure 5 This is a schematic diagram of the cleaning box structure.

[0023] Figure 6 Schematic diagram of the guide plate structure.

[0024] Figure 7 It is a cross-sectional view of the filter component structure.

[0025] Figure 8 This is a schematic diagram of the chip placement rack structure.

[0026] Among them: 101-cleaning box; 102-liquid storage tank; 103-baffle; 104-filter box; 105-bracket; 106-motor; 107-cylinder; 108-first water pipe; 109-throttle valve; 110-chip placement rack; 111-filter plate; 112-first filter layer; 113-second water pipe; 114-inclined plate; 115-guide plate; 116-first electric water pump; 117-first nozzle; 118-second nozzle; 119-third nozzle; 120-second electric water pump; 121-third filter layer; 122-second filter layer; 123-limiting plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment 1:

[0029] like Figure 1-Figure 4 As shown, a chip cleaning device for chip production comprises a cleaning box 101, on which an ultrasonic generator is arranged, the cleaning box 101 is fixedly mounted on a liquid storage tank 102, a chip placement rack 110 is placed on the cleaning box 101, a plurality of limit plates 123 are fixedly connected to the chip placement rack 110, the chip placement rack 110 is used to load chips, a baffle 103 is fixedly connected to the cleaning box 101, a vertical surface height of the cleaning box 101 is lower than the other vertical surfaces, a filter assembly is arranged on the liquid storage tank 102, the filter assembly is used to receive the cleaning liquid overflowed from the vertical surface, a second electric water pump 120 is arranged on the liquid storage tank 102, a second water pipe 113 is fixedly connected to the second electric water pump 120, a third nozzle 119 is fixedly connected to the second water pipe 113, the third nozzle 119 is fixedly connected to the cleaning box 101, and the water spraying direction of the third nozzle 119 is toward the overflow direction of the cleaning box 101.

[0030] By starting the second electric water pump 120, the second electric water pump 120 transports the cleaning liquid in the liquid storage tank 102 to the third nozzle 119 through the second water pipe 113, and then sprays it out from the third nozzle 119. Since the third nozzle 119 is higher than the liquid level in the cleaning tank 101, the cleaning liquid sprayed by the third nozzle 119 is sprayed on the liquid surface of the cleaning liquid in the cleaning tank 101. At this time, the oil film and floating impurities on the liquid surface of the cleaning liquid will overflow from the side with a lower height, and then flow to the filter component. After being filtered by the filter component, the clean cleaning liquid flows back to the liquid storage tank 102 and continues to circulate through the second electric water pump 120.

[0031] Through the above arrangement, the problem of the prior art that the entire cleaning box 101 needs to be moved when cleaning the oil film, which results in increased power consumption, complex structure and low stability is solved. The oil film is cleaned through a simple structure and the purpose of reducing power consumption is achieved.

[0032] Embodiment 2:

[0033] like Figure 7 As shown, the filter assembly includes a filter box 104, the filter box 104 is fixedly connected to the liquid storage tank 102, and a second filter layer 122 is arranged on the filter box 104. The second filter layer 122 is arranged in the filter box 104, so that the oil film can be continuously filtered, and then the collected oil film can be cleaned regularly. Through the above arrangement, the problem of frequent operation when cleaning the oil film is solved, and the work efficiency is improved.

[0034] like Figure 7 As shown, the filter box 104 is provided with a first filter layer 112, and the first filter layer 112 is provided at the front end of the second filter layer 122. Through the above arrangement, the oil film can be separated from the floating impurities, which is convenient for later cleaning of the filter assembly and improves work efficiency.

[0035] like Figure 7 As shown, the filter box 104 is provided with a third filter layer 121, and the third filter layer 121 is provided at the rear end of the second filter layer 122. Through the above arrangement, small particles such as fine dust in the cleaning liquid can be filtered, the cleaning liquid can be purified, and the cleaning liquid can be reused, thereby achieving the purposes of reducing costs and protecting the environment.

[0036] like Figure 5As shown, the liquid storage tank 102 is provided with a plurality of first electric water pumps 116, the first electric water pump 116 is fixedly connected to the first water pipe 108, the first water pipe 108 is fixedly connected to the first nozzle 117, the first nozzle 117 is fixedly connected to the cleaning tank 101, and the second water pipe 113 is fixedly connected to the second nozzle 118. Through the above arrangement, when the chip placement rack 110 is lifted, the second nozzle 118 and the first nozzle 117 can be used to further rinse the chip, clean a small amount of oil film that may be attached to the chip surface, and improve the chip cleaning quality.

[0037] like Figure 8 As shown, the cleaning box 101 is fixedly connected to a bracket 105, the bracket 105 is fixedly connected to a motor 106, the motor 106 is fixedly connected to a cylinder 107, and the cylinder 107 is fixedly connected to the chip placement rack 110. The extension and retraction of the cylinder 107 controls the lifting and lowering of the chip placement rack 110, and the rotation of the motor 106 controls the rotation of the chip placement rack 110. Through the above arrangement, the chip placement rack 110 is lifted by the cylinder 107, and then the motor 106 controls the rotation of the chip placement rack 110, so that the first nozzle 117 and the second nozzle 118 can better rinse the chip in all directions, reduce the labor intensity of personnel, and improve the chip cleaning quality.

[0038] like Figure 2 As shown, the cleaning box 101 is fixedly connected to the filter plate 111, and a plurality of throttle valves 109 are provided on the cleaning box 101. Through the above arrangement, the fine particles in the cleaning box 101 can be discharged to the filter assembly through the throttle valve 109 after settling to the bottom, so as to further purify the cleaning liquid.

[0039] like Figure 4 , Figure 6 As shown, the filter plate 111 is fixedly connected to an inclined plate 114 in a direction away from the chip placement rack 110. The cross section of the inclined plate 114 is triangular, and the side of the inclined plate 114 close to the throttle valve 109 is lower than the side of the inclined plate 114 away from the throttle valve 109. Through the above arrangement, the precipitated fine particles can be accelerated to move to the throttle valve 109 to prevent some particles from being unable to be discharged.

[0040] like Figure 6 As shown, the inclined plate 114 is fixedly connected to a guide plate 115, and the side of the guide plate 115 away from the throttle valve 109 is wavy, and the throttle valve 109 is arranged at the trough. Through the above arrangement, the precipitated fine particles can be further accelerated to move to the throttle valve 109, thereby accelerating the purification rate.

[0041] Working principle: put multiple chips into the chip placement rack 110, use the limit plate 123 to limit the chips, then start the cylinder 107 to extend, and the chip placement rack 110 begins to sink into the cleaning liquid in the cleaning box 101, then start the ultrasonic generator to start cleaning the chips, and at the same time start the second electric water pump 120, so that the cleaning liquid in the liquid storage tank 102 is sprayed on the surface of the cleaning liquid in the cleaning box 101 through the third nozzle 119. As the liquid in the cleaning box 101 increases, the impurities and oil film on the liquid surface begin to overflow the cleaning box 101 under the push of the cleaning liquid sprayed from the third nozzle 119, and flow into the filter box 104 under the restriction of the baffle 103; at the same time, the throttle valve 109 is opened, and the small particle impurities precipitated in the cleaning box 101 flow into the filter box 104 through the throttle valve 109. The cleaning liquid flowing into the filter box 104 is first filtered by the first filter layer 112 for large floating particles of impurities, and then filtered by the second filter layer 122 for oil film, and finally filtered by the third filter layer 121 for small particles. After filtration, the clean cleaning liquid flows back to the liquid storage tank 102 and continues to circulate through the second electric water pump 120, so as to purify the cleaning liquid; after the chip cleaning is completed, the control cylinder 107 lifts the chip placement rack 110 out of the liquid surface, and at the same time the motor 106 starts to make the chip placement rack 110 rotate, at this time the first electric water pump 116 is also started, and the cleaning liquid in the liquid storage tank 102 begins to flow out of the liquid storage tank 102 The second nozzle 118 and the first nozzle 117 spray out, and the first nozzle 117 and the second nozzle 118 are higher than the liquid level in the cleaning tank 101. Therefore, when the chip placement rack 110 is lifted out of the water, the first nozzle 117 and the second nozzle 118 can perform the final flushing of the chip to prevent part of the oil film from sticking to the chip. Then the chip placement rack 110 is completely lifted out, the first electric water pump 116, the second electric water pump 120, and the ultrasonic generator stop working, the throttle valve 109 is closed, the amount of cleaning liquid in the cleaning tank 101 is stable and no longer overflows, and fine particles begin to settle quickly, and the personnel can take out the chips in the chip placement rack 110.

[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A chip cleaning device for chip production, comprising a cleaning box (101), wherein an ultrasonic generator is arranged on the cleaning box (101), wherein: The cleaning box (101) is fixedly mounted on a liquid storage box (102); a chip placement rack (110) is placed on the cleaning box (101); a plurality of limit plates (123) are fixedly connected to the chip placement rack (110); the chip placement rack (110) is used to load chips; a baffle (103) is fixedly connected to the cleaning box (101); a vertical surface on the cleaning box (101) is lower than the other vertical surfaces; a filter assembly is provided on the liquid storage box (102); the filter assembly is used to receive cleaning liquid overflowing from the vertical surface; a second electric water pump (120) is provided on the liquid storage box (102); a second water pipe (113) is fixedly connected to the second electric water pump (120); a third nozzle (119) is fixedly connected to the second water pipe (113); the third nozzle (119) is fixedly connected to the cleaning box (101); and a water spraying direction of the third nozzle (119) is toward the overflow direction of the cleaning box (101).

2. The chip cleaning device for chip production according to claim 1, characterized in that: The filter assembly comprises a filter box (104), the filter box (104) being fixedly connected to the liquid storage tank (102), and a second filter layer (122) being provided on the filter box (104).

3. The chip cleaning device for chip production according to claim 2, characterized in that: The filter box (104) is provided with a first filter layer (112), and the first filter layer (112) is arranged at the front end of the second filter layer (122).

4. The chip cleaning device for chip production according to claim 3, characterized in that: The filter box (104) is provided with a third filter layer (121), and the third filter layer (121) is arranged at the rear end of the second filter layer (122).

5. The chip cleaning device for chip production according to claim 1, characterized in that: A plurality of first electric water pumps (116) are provided on the liquid storage tank (102); the first electric water pump (116) is fixedly connected to a first water pipe (108); the first water pipe (108) is fixedly connected to a first spray head (117); the first spray head (117) is fixedly connected to the cleaning tank (101); and the second water pipe (113) is fixedly connected to a second spray head (118).

6. The chip cleaning device for chip production according to claim 5, characterized in that: The cleaning box (101) is fixedly connected to a bracket (105), the bracket (105) is fixedly connected to a motor (106), the motor (106) is fixedly connected to a cylinder (107), and the cylinder (107) is fixedly connected to the chip placement rack (110).

7. The chip cleaning device for chip production according to claim 4, characterized in that: A filter plate (111) is fixedly connected to the cleaning box (101), and a plurality of throttle valves (109) are provided on the cleaning box (101).

8. The chip cleaning device for chip production according to claim 7, characterized in that: An inclined plate (114) is fixedly connected to the filter plate (111) in a direction away from the chip placement rack (110); the inclined plate (114) has a triangular cross-section, and a side of the inclined plate (114) close to the throttle valve (109) is lower than a side of the inclined plate (114) away from the throttle valve (109).

9. The chip cleaning device for chip production according to claim 8, characterized in that: The inclined plate (114) is fixedly connected to a guide plate (115), a surface of the guide plate (115) away from the throttle valve (109) being in a wave shape, and the throttle valve (109) is arranged at a wave trough.