Movable photovoltaic module recovery device
By designing a movable photovoltaic module recycling device, the photovoltaic modules are directly dismantled and recovered on site, solving the problems of long transportation routes and complicated recycling processes in the prior art, improving recycling efficiency and reducing costs.
Patent Information
- Application Number
- CN202420692190.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing photovoltaic module recycling model has a long transportation route, complex recycling process, low efficiency and high cost.
A movable photovoltaic module recycling device is designed, integrating feeding device, discharge device, mobile device and component recycling device, including a large frame, feeding robot arm, aluminum frame disassembly and recycling device, glass peeling device, The slitting device, lifting transportation device, crushing device, screening device and dust removal device can directly dismantle and recover photovoltaic modules on site.
It improves the recycling efficiency of photovoltaic modules, reduces transportation costs and recycling costs, and simplifies the recycling process.
Smart Images

Figure CN222132973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component disassembly and recycling, in particular to a movable photovoltaic component recycling device. Background Art
[0002] The existing recycling model of photovoltaic modules is to first remove the aluminum frame of the photovoltaic module and then pack the remaining photovoltaic panels, or to pack the photovoltaic modules directly and then transport them to the recycling factory for disassembly. During the entire recycling process, the transportation route of photovoltaic modules is long, the recycling process is complicated, the recycling efficiency is low, and the transportation cost is high. Utility Model Content
[0003] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: the utility model provides a movable photovoltaic component recovery device, including a loading device, a discharging device, a moving device and a component recovery device, the moving device including a vehicle frame, a vehicle frame driving mechanism, a leg mechanism, an openable and closable box-type car, a power unit, a compressed air device and a lighting device, the vehicle frame driving mechanism is arranged at the bottom of the vehicle frame, the leg mechanism is arranged on the vehicle frame, the openable and closable box-type car is arranged on the vehicle frame, the power unit and the compressed air device are arranged on the openable and closable box-type car, the lighting device is arranged inside the openable and closable box-type car, the loading device and the component recovery device are both arranged in the openable and closable box-type car, and the discharging device is arranged at the bottom of the vehicle frame.
[0004] As a further technical solution, the feeding device includes a feeding robot arm and a grabbing fixture. The feeding robot arm is arranged at the rear end of the openable and closable box-type carriage, and the grabbing fixture is arranged at the output end of the feeding robot arm.
[0005] As a further technical solution, the component recovery device includes a conveying device, an aluminum frame disassembly and recovery device, a glass stripping device, a slitting device, a lifting and transportation device, a crushing device, a screening device and a dust removal device. The conveying device is arranged inside the openable box-type car and below the loading robot arm, the aluminum frame disassembly and recovery device is arranged inside the openable box-type car and on one side of the conveying device, the glass stripping device is arranged inside the openable box-type car and on one side of the aluminum frame disassembly and recovery device, the slitting device is arranged inside the openable box-type car and on one side of the glass stripping device, the lifting and transportation device is arranged inside the openable box-type car and on one side of the lifting and transportation device, the crushing device is arranged inside the openable box-type car and on one side of the slitting device, the screening device is arranged inside the openable box-type car and on one side of the crushing device, and the dust removal device is arranged outside the screening device.
[0006] As a further technical solution, the leg mechanism is located on both sides of the discharging device.
[0007] As a further technical solution, the screening device is composed of a linear vibrating screen, a circular vibrating screen, an elevator, a specific gravity screen and a vertical air separator device.
[0008] As a further technical solution, the dust removal device covers the outside of the screening device.
[0009] Compared with the prior art, the advantages and positive effects of the utility model are that the utility model provides a movable photovoltaic module recycling device. By integrating the module recycling device into the vehicle frame of the mobile device, the mobile device can carry the module recycling device to the site to directly recycle the photovoltaic modules, without the need to pack the waste photovoltaic modules and transport them to the recycling factory. This greatly improves the recycling efficiency of the photovoltaic modules and can also greatly reduce transportation costs and recycling costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0011] Figure 1 A schematic diagram of the structure of a movable photovoltaic module recycling device provided in this embodiment;
[0012] Figure 2An internal structure diagram of a mobile photovoltaic module recycling device provided in this embodiment;
[0013] Figure 3 A diagram showing the internal structure of a mobile photovoltaic module recycling device provided in this embodiment from another perspective;
[0014] As shown in the figure: 1. Loading device; 2. Discharging device; 3. Vehicle-mounted moving device; 31. Vehicle frame; 32. Vehicle frame driving mechanism; 33. Leg mechanism; 34. Openable and closable box-type compartment; 35. Power unit; 36. Compressed air device; 37. Lighting device; 4. Component recovery device; 41. Conveying device; 42. Aluminum frame disassembly and recovery device; 43. Glass stripping device; 44. Cutting device; 45. Lifting and transportation device; 46. Crushing device; 47. Screening device; 48. Dust removal device. DETAILED DESCRIPTION
[0015] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0017] Embodiment, attached by the specification Figure 1-3 It can be seen that the present scheme is a movable photovoltaic module recovery device, comprising a loading device 1, a discharging device 2, a moving device 3 and a module recovery device 4, wherein the moving device 3 comprises a vehicle frame 31, a vehicle frame 31 driving mechanism, a leg mechanism 33, an openable and closable box-type car 34, a power unit 35, a compressed air device 36 and a lighting device 37, wherein the vehicle frame 31 driving mechanism is arranged at the bottom of the vehicle frame 31, the leg mechanism 33 is arranged on the vehicle frame 31, the openable and closable box-type car 34 is arranged on the vehicle frame 31, the power unit 35 and the compressed air device 36 are arranged on the openable and closable box-type car 34, the lighting device 37 is arranged inside the openable and closable box-type car 34, the loading device 1 and the module recovery device 4 are both arranged in the openable and closable box-type car 34, and the discharging device 2 is arranged at the bottom of the vehicle frame 31.
[0018] The feeding device 1 comprises a feeding robot arm and a grabbing fixture. The feeding robot arm is arranged at the rear end of the openable and closable box-type carriage 34 , and the grabbing fixture is arranged at the output end of the feeding robot arm.
[0019] From the above content, it can be seen that: the leg mechanism 33 can be raised and lowered, and is usually in a retracted state. When working, the legs can be extended until they touch the ground, providing a firm and stable support function for the entire device. The openable and closable box-type carriage 34 is used to accommodate other devices and provide a relatively closed box-type working space. The power unit 35 can generate electricity or has an electric power conversion device that can be connected to an external power supply to provide power for the entire device. The compressed air device 36 can generate compressed air to provide a compressed air source for the entire device. The lighting device 37 is arranged inside the openable and closable box-type carriage 34 to provide lighting. The loading robot arm can drive the grabbing fixture to move in the X, Y, Z, W and other axial directions to grab, transport, and place the photovoltaic panels to be processed on the conveying device 41 of the photovoltaic component recovery device 4.
[0020] The component recovery device 4 includes a conveying device 41, an aluminum frame disassembling and recovery device 42, a glass stripping device 43, a slitting device 44, a lifting and transportation device 45, a crushing device 46, a screening device 47 and a dust removal device 48. The conveying device 41 is arranged inside the openable and closable box car 34 and is located below the feeding robot arm. The aluminum frame disassembling and recovery device 42 is arranged inside the openable and closable box car 34 and is located on one side of the conveying device 41. The glass stripping device 43 is arranged inside the openable and closable box car 34 and is located on the aluminum frame. On one side of the disassembling and recycling device 42, the cutting device 44 is arranged inside the openable box car 34 and is located on one side of the glass stripping device 43, the lifting and transporting device 45 is arranged inside the openable box car 34 and is located on one side of the lifting and transporting device 45, the crushing device 46 is arranged inside the openable box car 34 and is located on one side of the cutting device 44, the screening device 47 is arranged inside the openable box car 34 and is located on one side of the crushing device 46, and the dust removal device 48 is arranged outside the screening device 47.
[0021] From the above content, it can be known that: the conveying device 41 can receive materials from the upstream machine and convey them out, the aluminum frame disassembly and recovery device 42 can disassemble the aluminum frame from the photovoltaic module, and then convey the photovoltaic panel after the aluminum frame is separated, and the separated aluminum frame is collected into the container through the discharging device 2, the glass stripping device 43 can strip the glass on the surface of the photovoltaic module from the surface of the module to obtain relatively clean glass blocks, and the stripped glass blocks are collected into the container through the discharging device 2, and the remaining photovoltaic panels are conveyed out, the cutting device 44 can cut the photovoltaic module into small pieces and convey them out, the lifting and transportation device 45 is used to transport materials from a low place to a high place, collect and receive materials output by the upstream machine at a low place, and output the materials to the downstream machine at a high place, and the crushing device 46 is used to crush the photovoltaic module The backboard in the photovoltaic module can be separated from the backboard and the battery cells, and then the materials are transported out. The screening device 47 can separate the crushed photovoltaic module mixture according to the size, type, density, color and other properties of its components, and output them through different discharge ports. The dust removal device 48 can collect the dust generated when the recovery device is working. The working order of each disassembly and recovery device in the component recovery device 4 is variable. For example, the junction box can be disassembled first, or the aluminum frame can be disassembled first. Secondly, each disassembly and recovery device can work at the same time, for example, the backboard disassembly and the glass disassembly can be carried out at the same time, etc. In addition, some disassembly and recovery devices can be selected. For example, the photovoltaic module glass stripping device 43 is sometimes not needed when dealing with different types of photovoltaic modules.
[0022] The leg mechanisms 33 are located on both sides of the discharging device 2 .
[0023] The screening device 47 is composed of a linear vibrating screen, a circular vibrating screen, an elevator, a specific gravity screen, a vertical air separator and other devices.
[0024] The dust removal device 48 covers the outside of the screening device 47 .
[0025] Among them, it is important to point out that in the specific implementation process, when it is necessary to recycle waste photovoltaic components, the movable photovoltaic component disassembly and recycling device can be first moved to the site where the waste photovoltaic components are located, and then the mechanical arm of the loading device 1 can be pulled out and fixed, and the waste photovoltaic components are sent to the component recycling device 4 through the loading device 1, and the various disassembly and recycling devices in the component recycling device 4 are used to disassemble and recycle the waste photovoltaic components, and the materials obtained by disassembly and recycling are placed in designated containers. Finally, the materials obtained by disassembly and recycling can be directly transported to the raw material plant or processing plant by transportation equipment for further reuse, or after the movable photovoltaic component recycling device is moved to the site where the waste photovoltaic components are located, the component recycling device 4 can be placed on the ground to start working, and then placed back in the mobile device 3 after the recycling work is completed.
[0026] The discharging device 2 is used to transport the disassembled and recycled materials to corresponding storage containers, for example, recycling boxes corresponding to each material. The structure of the discharging device 2 can use an inclined surface to allow the material to slide along the inclined surface, or it can use a transmission method for transportation.
[0027] It can be understood that the above-mentioned "storage container" can be either a box-like structure or a plate-like structure that can carry various recycled materials. The conveying device 41 of the photovoltaic module is not limited to belts, rollers, mechanical pushes, etc. The aluminum frame disassembly and recovery device 42 can separate the aluminum frame from the photovoltaic module, and the aluminum frame separation method is not limited to cutting, punching, suction, extrusion, push-pull, etc. to disassemble the aluminum frame. The glass stripping device 43 can strip the glass on the surface of the photovoltaic module from the surface of the module, and the method adopted is not limited to blade striking, brushing, extrusion, etc., nor is it limited to auxiliary methods such as heating and aging. The slitting device 44 is used to cut the photovoltaic modules into small pieces, and the methods adopted are not limited to punching, rotary cutting, extrusion, and tearing. The lifting and transportation device 45 is used to transport materials from low places to high places, and the methods adopted are not limited to belt conveying, bucket lifting, spiral conveying, etc. The crushing device 46 is used to crush the backboard in the photovoltaic module, and the methods adopted are not limited to high-speed striking, friction, hammering, and tearing. The screening device 47 is used to separate the crushed photovoltaic module mixed material components into materials with less impurities according to their types, and the methods adopted are not limited to linear vibration, circular vibration, three-dimensional vibration, gravity selection, air sorting, flotation, color sorting and other screening methods.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A movable photovoltaic module recycling device, comprising a loading device (1), a discharging device (2), a moving device (3) and a module recycling device (4), characterized in that: The mobile device (3) comprises a vehicle frame (31), a vehicle frame (31) driving mechanism, a leg mechanism (33), an openable and closable box-type car (34), a power unit (35), a compressed air device (36) and a lighting device (37); the vehicle frame (31) driving mechanism is arranged at the bottom of the vehicle frame (31); the leg mechanism (33) is arranged on the vehicle frame (31); the openable and closable box-type car (34) is arranged on the vehicle frame (31); the power unit (35) and the compressed air device (36) are arranged on the openable and closable box-type car (34); the lighting device (37) is arranged inside the openable and closable box-type car (34); the loading device (1) and the component recovery device (4) are both arranged in the openable and closable box-type car (34); and the discharging device (2) is arranged at the rear end of the vehicle frame (31).
2. A mobile photovoltaic module recycling device according to claim 1, characterized in that: The loading device (1) comprises a loading robot arm and a grabbing fixture. The loading robot arm is arranged at the rear end of the openable and closable box-type carriage (34), and the grabbing fixture is arranged at the output end of the loading robot arm.
3. A movable photovoltaic module recycling device according to claim 2, characterized in that: The component recovery device (4) comprises a conveying device (41), an aluminum frame disassembling and recovery device (42), a glass stripping device (43), a slitting device (44), a lifting and transporting device (45), a crushing device (46), a screening device (47) and a dust removal device (48); the conveying device (41) is arranged inside the closable box-type carriage (34) and below the loading robot arm; the aluminum frame disassembling and recovery device (42) is arranged inside the closable box-type carriage (34) and on one side of the conveying device (41); the glass stripping device (43) is arranged inside the closable box-type carriage (34) and on the side of the aluminum frame The glass stripping device (43) is provided on one side of the disassembling and recycling device (42); the slitting device (44) is arranged inside the closable box-type carriage (34) and located on one side of the glass stripping device (43); the lifting and transporting device (45) is arranged inside the closable box-type carriage (34) and located on one side of the lifting and transporting device (45); the crushing device (46) is arranged inside the closable box-type carriage (34) and located on one side of the slitting device (44); the screening device (47) is arranged inside the closable box-type carriage (34) and located on one side of the crushing device (46); and the dust removal device (48) is arranged outside the screening device (47).
4. The mobile photovoltaic module recycling device according to claim 1, characterized in that: The leg mechanism (33) is located on both sides of the discharging device (2).
5. The movable photovoltaic module recycling device according to claim 3, characterized in that: The screening device (47) is composed of a linear vibrating screen, a circular vibrating screen, an elevator, a specific gravity screen and a vertical air separator.
6. The movable photovoltaic module recycling device according to claim 3, characterized in that: The dust removal device (48) covers the outside of the screening device (47).
