Double-sliding-block supporting edge cutting die
By designing a double slider support edge cutting die, the burrs and slag packets of die castings are automatically removed using buffering and positioning components, the problems of low manual removal efficiency and mechanical removal of damage in the prior art are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420861037.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-24
AI Technical Summary
There will be burrs and slag bags in part after forming existing die castings, which need to be removed manually, resulting in low production efficiency and high cost. It is easy to cause cracks or damage to die castings during mechanical removal, affecting product quality.
A double slider supporting edge cutting die is designed, including a lower pressure plate, an upper pressure plate, an upper stamping plate, a first and second cutter heads, a buffer assembly, a positioning assembly and a feeding barrel, through which the die casting burrs and The slag bags are automatically removed to reduce the risk of damage and improve processing efficiency.
Automatic removal of die-casting burrs and slag bags is achieved, reducing quality instability caused by manual operation and crack damage caused by mechanical removal, and improving production efficiency and waste collection effect.
Smart Images

Figure CN222133105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of molds, in particular to a double-slider support edge cutting mold. Background Art
[0002] Existing die-casting parts will have burrs and slag bags after molding, which need to be removed manually, resulting in low production efficiency and high processing costs. At the same time, manual removal may cause local defects in the die-casting parts due to the strength of the personnel's hands, resulting in unstable product quality and affecting subsequent production and processing.
[0003] In addition, the wall of the die-casting is thin, and mechanical removal of burrs and slag bags may cause cracks or damage to the die-casting due to external forces. Utility Model Content
[0004] In order to solve the above technical problems, the utility model proposes a double-slider support edge cutting die for removing burrs from die-castings, including: a lower pressure plate and an upper pressure plate, the upper pressure plate is fixedly connected to an upper punching plate, the upper punching plate is fixedly connected to a plurality of first cutter heads for cutting burrs on die-castings, a first buffer assembly is provided between the upper punching plate and the upper pressure plate, the buffer assembly extends to a support assembly provided on the lower surface of the upper punching plate, the lower pressure plate is connected to a lower punching plate directly above the lower pressure plate through a second buffer assembly, the upper surface of the lower punching plate is fixedly connected to a positioning table for placing die-castings, the lower punching plate is fixedly connected to a second cutter head cooperating with the first cutter head, the lower punching plate is fixedly connected to a plurality of positioning assemblies, and the lower pressure plate and the upper punching plate are both fixedly connected to a third cutter head cooperating with the positioning assembly.
[0005] Preferably, the first buffer assembly comprises: a displacement plate disposed between the upper pressure plate and the upper punching plate and a plurality of first guide pillars, and a plurality of first compression springs sleeved on the first guide pillars are disposed between the displacement plate and the upper pressure plate.
[0006] Preferably, the support assembly includes: a plurality of displacement columns fixedly connected to the displacement plate, the displacement columns passing through the upper stamping plate and fixedly connected to a positioning block cooperating with the die casting, the positioning block is provided with a buffer groove, and a buffer block is cooperated in the buffer groove via a buffer spring.
[0007] Preferably, the displacement plate and the lower punching plate are both fixedly connected with positioning columns that limit the downward distance of the positioning block.
[0008] Preferably, the second buffer assembly includes: a plurality of second guide pillars and a plurality of second compression springs arranged between the lower pressure plate and the lower punching plate, the lower pressure plate is equipped with a limit bolt, and the limit bolt passes through the lower pressure plate and is fixedly connected to the lower punching plate.
[0009] Preferably, the positioning assembly includes: two first drive cylinders and a second drive cylinder, the second drive cylinder is arranged between the two first drive cylinders, and the telescopic rods of the first drive cylinder and the second drive cylinder are fixedly connected to a slider, and the slider supports the die-casting scraps.
[0010] Preferably, the upper punching plate and the lower punching plate are both fixedly connected with a limiting column which limits the downward distance of the first cutting head.
[0011] Preferably, the lower punching plate is fixedly connected to a support plate, and the support plate is fixedly connected to an adjusting bolt.
[0012] Preferably, the lower punching plate is fixedly connected with a plurality of material receiving cylinders, the material receiving cylinders extend to the lower surface of the lower pressing plate, and the lower surface of the lower pressing plate is provided with a material receiving cavity.
[0013] The utility model has the following advantages:
[0014] 1. Support the die castings through the support assembly to reduce the cracks or damage during die casting processing. The lower punch plate and the upper punch plate cooperate to drive the first cutter head and the second cutter head to remove the local burrs and slag bags of the die castings. At the same time, the positioning assembly cooperates with the third cutter head to clean the remaining burrs and slag bags.
[0015] 2. The limit column limits the downward distance of the first cutter head, reducing the phenomenon of damage to the die casting caused by excessive downward movement of the first cutter head, while improving processing efficiency.
[0016] 3. The cut burrs and slag bags are collected through multiple collecting barrels to improve the waste collection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0018] Figure 1 The overall structure of the double slider supporting the cutting die in the embodiment of the utility model is shown in FIG. Figure 1 ;
[0019] Figure 2 The overall structure of the double slider supporting the cutting die in the embodiment of the utility model is shown in FIG. Figure 2 ;
[0020] Figure 3 The overall structure of the double slider supporting the cutting die in the embodiment of the utility model is shown in FIG. Figure 3 ;
[0021] Figure 4 This is a cross-sectional view of the overall structure of the double-slider support edge cutting die in the embodiment of the utility model;
[0022] Figure 5 It is an enlarged view of the local structure of the double-slider support side cutting die in the embodiment of the utility model;
[0023] Figure 6 It is a schematic diagram of the partial structure of the double-slider support edge cutting die in the embodiment of the utility model;
[0024] In the figure: 1, lower pressure plate 2, upper pressure plate 3, upper punching plate 4, first cutter head 5, lower punching plate 6, positioning platform 7, second cutter head 8, third cutter head 9, first guide column 10, displacement plate 11, first compression spring 12, displacement column 13, positioning block 14, buffer block 15, second guide column 16, second compression spring 17, limit bolt 18, first drive cylinder 19, second drive cylinder 20, slider 21, limit column 22, support plate 23, adjusting bolt 24, and receiving barrel. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0026] The present invention is further described in detail below in conjunction with embodiments and specific implementation methods.
[0027] Example:
[0028] like Figure 1 As shown, a double slider supporting edge cutting die is used to remove burrs from die castings. Generally, die castings will have local burrs and slag bags after molding. The double slider 20 supports the edge cutting die to cut the burrs of the die castings.
[0029] The double-slider support edge cutting die includes: a lower pressing plate 1 and an upper pressing plate 2, the upper pressing plate 2 is fixedly connected to an upper punching plate 3, and the upper punching plate 3 is fixedly connected to a plurality of first cutter heads 4 for cutting burrs of die castings. The first cutter heads 4 include two types of cutting the outside of the die castings and cutting the inside of the die castings. The first cutter heads 4 are all profiling cutter heads, and the profiling structure drives the cutter heads to cut off the burrs and slag bags of the die castings. The first cutter heads 4 are detachably connected to the upper punching plate 3.
[0030] A first buffer component is provided between the upper punching plate 3 and the upper pressing plate 2 , and a supporting component is provided on the lower surface of the upper punching plate 3 extending from the buffer component.
[0031] like Figure 1 , Figure 3As shown, the first buffer assembly includes: a displacement plate 10 and a plurality of first guide pillars 9 arranged between the upper pressure plate 2 and the upper punching plate 3, and a plurality of first compression springs 11 sleeved on the first guide pillars 9 are arranged between the displacement plate 10 and the upper pressure plate 2. The first guide pillars 9 guide the displacement plate 10, and the first compression springs 11 drive the displacement plate 10 to fit with the upper punching plate 3.
[0032] like Figures 1 to 5 As shown, the support assembly includes: a plurality of displacement columns 12 fixedly connected to the displacement plate 10, the displacement columns 12 pass through the upper stamping plate 3 and are fixedly connected to a positioning block 13 that cooperates with the die casting, the positioning block 13 is provided with a buffer groove, and a buffer block 14 is matched in the buffer groove through a buffer spring.
[0033] The buffer block 14 first abuts against the inside of the die-casting, and then moves downward through the positioning block 13 to fit the inner wall of the die-casting. After the positioning block 13 abuts against the inner wall of the die-casting, the upper punch plate 3 will continue to move downward, and the displacement plate 10 compresses the spring. During the downward movement of the upper punch plate 3, the cutter head is driven to remove burrs and slag bags on the inner side and partial outer side of the die-casting.
[0034] A lower punch plate 5 is connected directly above the lower pressure plate 1 through a second buffer assembly. A positioning platform 6 for placing the die-casting is fixedly connected to the upper surface of the lower punch plate 5. The positioning platform 6 is provided with a groove for placing the die-casting. When the die-casting is placed on the positioning platform 6, the groove fits with the die-casting, driving the die-casting to be precisely positioned, thereby reducing the phenomenon of damage to the die-casting when removing burrs.
[0035] The upper punching plate 3 and the lower punching plate 1 are both fixedly connected with a limit column 21 for limiting the downward distance of the first cutter head 4. The limit column 21 can control the cutting distance of the first cutter head 4 and reduce the damage to the die casting when cutting.
[0036] The second buffer assembly includes: a plurality of second guide posts 15 and a plurality of second compression springs 16 arranged between the lower pressing plate 1 and the lower punching plate 5 . The lower pressing plate 1 is equipped with a limit bolt 17 , which passes through the lower pressing plate 1 and is fixedly connected to the lower punching plate 5 .
[0037] The second compression spring 16 drives the lower punching plate 5 to move upward, and the limit bolt 17 controls the upward distance of the lower punching plate 5. The lower punching plate 5 is fixedly connected with a plurality of receiving barrels 24 (such as Figure 6 As shown in the figure, the receiving barrel 24 extends to the lower surface of the lower pressing plate 1, and a receiving cavity is provided on the lower surface of the lower pressing plate 1. The burrs and slag bags after cutting flow down from the receiving barrel 24 to the receiving cavity, and a storage cabinet can also be generally provided in the receiving cavity to collect the waste.
[0038] The upper punch plate 3 and the lower punch plate 1 are both fixedly connected with a limit column 21 for limiting the downward distance of the first cutter head 4. The limit column 21 can well limit the downward distance of the positioning block 13, reduce the phenomenon that the positioning block 13 damages the die casting due to excessive downward movement, and improve the processing accuracy.
[0039] The lower punching plate 5 is fixedly connected with a plurality of positioning components, and the lower punching plate 1 and the upper punching plate 3 are both fixedly connected with a third cutter head 8 that cooperates with the positioning components.
[0040] The positioning assembly is mainly used to support the outer side of the die casting, and cooperate with the third cutter head 8 to clean the burrs and slag bags of the die casting.
[0041] The positioning assembly includes: two first drive cylinders 18 and a second drive cylinder 19, the second drive cylinder 19 is arranged between the two first drive cylinders 18, and the telescopic rods of the first drive cylinder 18 and the second drive cylinder 19 are fixedly connected with a slider 20, and the slider 20 supports the outer side of the die casting.
[0042] The slider 20 is driven by the first drive cylinder 18 and the second drive cylinder 19 to abut and fit against the outer wall of the die-casting. When the third cutter head 8 cooperates in cutting, the slider 20 supports the outer wall of the die-casting to improve the cutting effect and reduce deformation or damage of the die-casting during cutting.
[0043] The lower punching plate 5 is fixedly connected to a support plate 22 , and the support plate 22 is fixedly connected to an adjusting bolt 23 .
[0044] For better adjustment, an adjusting bolt 23 is provided on the supporting plate 22, so as to facilitate the adaptation of die castings of different heights (mainly the waste height of the die castings) and improve the overall adaptation effect.
[0045] The lower punch plate 5 is fixedly connected with a second cutter head 7 cooperating with the first cutter head 4. When the upper punch plate 3 is in the downward process, the first cutter head 4 cooperates with the second cutter head 7 to remove burrs and slag bags of the die castings well, thereby improving the removal effect.
[0046] like Figures 1 to 6 As shown, during operation, the technician places the die-casting on the positioning table 6, positions the die-casting under the action of the groove, and drives the slider 20 to abut and fit against the outer wall of the die-casting through the first driving cylinder 18 and the second driving cylinder 19.
[0047] The upper pressing plate 2 drives the upper punching plate 3 downward, passes through the buffer block 14 and abuts against the inside of the die casting, and then passes through the positioning block 13 and moves downward to fit the inner wall of the die casting, and the positioning block 13 is used to position the inner side of the die casting.
[0048] After the positioning block 13 abuts against the inner wall of the die-casting, the upper stamping plate 3 will continue to move downward, and the displacement plate 10 compresses the spring. When the positioning column contacts, the upper stamping plate 3 continues to move downward, driving the lower stamping plate 5 downward, and the third cutter head 8 fixed on the lower pressing plate 1 will cooperate with the slider 20 to remove burrs on the die-casting.
[0049] During the downward movement of the upper punch plate 3 , the first cutter head 4 , the second cutter head 7 and the third cutter head 8 are driven to remove burrs and slag bags on the inner side and part of the outer side of the die casting.
[0050] Therefore, various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention.
Claims
1. A double-slider support edge cutting die for burr removal of die castings, characterized in that: include: A lower pressing plate and an upper pressing plate, the upper pressing plate is fixedly connected to an upper punching plate, the upper punching plate is fixedly connected to a plurality of first cutting bits for cutting burrs on die-castings, a first buffer assembly is arranged between the upper punching plate and the upper pressing plate, the buffer assembly extends to a supporting assembly arranged on the lower surface of the upper punching plate, the lower pressing plate is connected to a lower punching plate directly above the lower pressing plate through a second buffer assembly, a positioning table for placing die-castings is fixedly connected to the upper surface of the lower punching plate, the lower punching plate is fixedly connected to a second cutting bit cooperating with the first cutting bit, the lower punching plate is fixedly connected to a plurality of positioning assemblies, and the lower pressing plate and the upper punching plate are both fixedly connected to a third cutting bit cooperating with the positioning assembly.
2. The double-slider support edge cutting die according to claim 1, characterized in that: The first buffer assembly includes: a displacement plate disposed between the upper pressing plate and the upper punching plate and a plurality of first guide pillars. A plurality of first compression springs sleeved on the first guide pillars are disposed between the displacement plate and the upper pressing plate.
3. The double-slider support edge cutting die according to claim 2, characterized in that: The support assembly includes: a plurality of displacement columns fixedly connected to the displacement plate, the displacement columns pass through the upper stamping plate and are fixedly connected to a positioning block that cooperates with the die casting, the positioning block is provided with a buffer groove, and a buffer block is matched in the buffer groove through a buffer spring.
4. The double-slider support edge cutting die according to claim 2, characterized in that: The displacement plate and the lower punching plate are both fixedly connected with positioning columns which limit the downward distance of the positioning block.
5. The double-slider support edge cutting die according to claim 1, characterized in that: The second buffer assembly includes: a plurality of second guide posts and a plurality of second compression springs arranged between the lower pressing plate and the lower punching plate. The lower pressing plate is equipped with a limit bolt, and the limit bolt passes through the lower pressing plate and is fixedly connected to the lower punching plate.
6. The double-slider support edge cutting die according to claim 1, characterized in that: The positioning assembly includes: two first drive cylinders and a second drive cylinder, the second drive cylinder is arranged between the two first drive cylinders, and the telescopic rods of the first drive cylinder and the second drive cylinder are fixedly connected with a slider, and the slider supports the die-casting scraps.
7. The double-slider support edge cutting die according to claim 1, characterized in that: The upper punching plate and the lower punching plate are both fixedly connected with limiting columns for limiting the downward distance of the first cutter head.
8. The double-slider support edge cutting die according to claim 1, characterized in that: The lower punching plate is fixedly connected to a support plate, and the support plate is fixedly connected to an adjusting bolt.
9. The double-slider support edge cutting die according to claim 1, characterized in that: The lower punching plate is fixedly connected with a plurality of material receiving cylinders, and the material receiving cylinders extend to the lower surface of the lower pressing plate, and a material receiving cavity is provided on the lower surface of the lower pressing plate.
