Discharging and cutting device for color steel tiles

Abstract

The utility model discloses a color steel tile discharging and cutting device which comprises a base, a die base matched with a color steel tile in shape is arranged on the upper end face of the base, a guide frame is arranged on the upper end face of the base, an air cylinder is arranged on the inner side of the guide frame, and a movable frame is arranged at the output end of the air cylinder. The movable frame is slidably connected with the guide frame, an adjustable cutter mechanism is arranged on the side face of the movable frame, and an adjusting and controlling mechanism for auxiliary adjustment is arranged on the upper end face of the cutter mechanism. The color steel tile cutting device is simple in structure and reasonable in design, the defects of the cut edge of a color steel tile are reduced through the synergistic effect of the transverse cutter and the corrugated cutter, the exposed length of the corrugated cutter can be adjusted through the cooperation of the threaded rod and the sliding part, and the capacity of the device for coping with different color steel tile specifications is enhanced; an operator can accurately control the movement of the screw rod, the separation of the cross-shaped part and the rod screwing tool bit in a non-adjusting state is ensured through the spring, misoperation is avoided, and the cutting accuracy is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of color steel tile production equipment, in particular to a color steel tile discharging and cutting device. Background Art

[0002] As a modern building material, color steel tiles have been widely used in various construction projects. It is usually made of steel plates treated with color coatings, which not only has good aesthetics, but also has excellent corrosion resistance and a long service life. There are various types of color steel tiles, including corrugated tiles, trapezoidal tiles and three-dimensional tiles, each of which has its specific application scenarios and aesthetic requirements. During the manufacturing process, these tiles are usually made through a continuous cold rolling forming process and then surface coated to improve their weather resistance and decorative effects. This process involves complex material science and engineering technology to ensure that the final product can meet strict structural and aesthetic standards. It is particularly worth mentioning that with the diversification of architectural design, the demand for the shape and size of color steel tiles is increasing, which puts higher requirements on its production process.

[0003] In the process of cutting color steel tiles, especially when dealing with diverse customer needs, there is a significant technical challenge: the problem of cutter adaptation. Due to the variety of size and shape requirements of color steel tiles, the cutters must have corresponding diversity to adapt to these different cutting requirements. Therefore, the production line needs to be equipped with a variety of cutters of different sizes and shapes to ensure that color steel tiles of various specifications can be accurately cut. This wide demand for cutters not only increases the complexity of the equipment, but also greatly increases the production cost. The process of changing the cutter is usually manual, which is not only time-consuming but also may lead to a decrease in production efficiency. These factors together constitute a major bottleneck in the process of cutting color steel tiles, limiting the flexibility and efficiency of production. Utility Model Content

[0004] The utility model aims to provide a color steel tile discharging and cutting device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a color steel tile discharging and cutting device, comprising a base, the upper end surface of the base is provided with a mold seat adapted to the shape of the color steel tile, the upper end surface of the base is provided with a guide frame, the inner side of the guide frame is provided with a cylinder, the output end of the cylinder is provided with a movable frame, and the movable frame is slidably connected to the guide frame, the side of the movable frame is provided with an adjustable cutting mechanism, and the upper end surface of the cutting mechanism is provided with a regulating mechanism for auxiliary adjustment;

[0006] The cutting mechanism comprises:

[0007] A transverse cutter, the transverse cutter is arranged on the side of the movable frame, a fixing plate and a screw are arranged inside the transverse cutter, and the screw is rotatably restricted inside the fixing plate;

[0008] The corrugated cutter, the two sides of the transverse cutter are slidably connected with the corrugated cutter by providing a sliding groove, and the side of the corrugated cutter is provided with a sliding part, and the sliding part is movably connected with the screw.

[0009] Preferably, the regulatory mechanism comprises:

[0010] A shell, the shell being arranged at the upper end of the transverse cutter, and a spring being arranged inside the shell;

[0011] A cross portion, which is arranged at the end of the screw and located inside the housing;

[0012] A cross groove screw rod, the end of which is restricted between the spring and the housing, and the other end of which is provided with a cross cutter head matching the cross portion;

[0013] The locking mechanism is arranged inside the shell and located outside the cross portion.

[0014] Preferably, the locking mechanism comprises:

[0015] A wear-resistant clamping piece is arranged on the periphery of the cross portion, and two ends of the wear-resistant clamping piece are provided with engaging portions.

[0016] Preferably, the transverse cutter and the corrugated cutter are both made of alloy steel.

[0017] Preferably, a guide ring for providing movement guidance for the cross groove screw rod is arranged inside the housing.

[0018] Preferably, a cover sleeve is provided at the upper end of the shell for preventing dust from entering the interior of the shell.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The color steel tile discharging and cutting device is provided with a cutting knife mechanism, which includes a transverse cutting knife, a fixed plate, a screw, a corrugated cutting knife, and a sliding part. The cooperation between the transverse cutting knife and the corrugated cutting knife can improve the cutting accuracy during the cutting process, reduce the defects of the cutting edge of the color steel tile, and the exposed length of the corrugated cutting knife can be adjusted through the cooperation between the screw and the sliding part, thereby improving the applicability and flexibility of the device.

[0021] The color steel tile discharging and cutting device is provided with a regulating mechanism, which includes a shell, a spring, a cross portion, a cross groove screw rod, a cross cutter head, and a locking mechanism. The cooperation between the cross portion and the cross groove screw rod allows an operator to control the movement of the screw rod. The spring is provided to separate the cross portion from the cutter head of the lion screw rod during adjustment to avoid accidental touch causing the screw rod to rotate. The locking mechanism can further lock the screw rod to prevent the corrugated cutter from shifting during the cutting process, thereby ensuring the accuracy of the cutting work. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is the front view of the utility model;

[0023] Figure 2 It is a side view of the cutter part of the utility model;

[0024] Figure 3 This is a schematic diagram of the sliding structure of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the regulating mechanism part of the utility model;

[0026] Figure 5 It is a structural schematic diagram of the wear-resistant clamping piece and the cross part of the utility model.

[0027] In the figure: 1. base; 2. mold base; 3. guide frame; 4. cylinder; 5. movable frame; 6. cutter mechanism; 601. transverse cutter; 602. fixed plate; 603. screw; 604. corrugated cutter; 605. sliding part; 7. regulating mechanism; 701. housing; 702. spring; 703. cross part; 704. cross groove screw rod; 705. cross cutter head; 706. locking mechanism; 7061. wear-resistant clamping plate; 7062. joint part; 8. guide ring; 9. cover sleeve. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined. Example

[0032] See also Figure 1-5 As shown, the utility model provides a technical solution for a color steel tile discharging and cutting device: a color steel tile discharging and cutting device, comprising a base 1, a mold seat 2 adapted to the shape of the color steel tile is installed on the upper end surface of the base 1, a guide frame 3 is fixed to the upper end surface of the base 1, a cylinder 4 is installed inside the guide frame 3, a movable frame 5 is connected to the output end of the cylinder 4, the movable frame 5 is slidably connected to the guide frame 3, an adjustable cutting mechanism 6 is installed on the side of the movable frame 5, and an auxiliary adjustment control mechanism 7 is connected to the upper end surface of the cutting mechanism 6;

[0033] The cutting mechanism 6 includes a transverse cutting knife 601 and a corrugated cutting knife 604. The transverse cutting knife 601 is installed on the side of the movable frame 5. A fixed plate 602 and a screw 603 are respectively installed on the inner side of the transverse cutting knife 601. The screw 603 is rotatably restricted inside the fixed plate 602. The two sides of the transverse cutting knife 601 are slidably connected with the corrugated cutting knife 604 by opening a sliding groove. A sliding part 605 is provided on the side of the corrugated cutting knife 604. The sliding part 605 is movably connected with the screw 603. When it is necessary to cut color steel tiles of different sizes, it is necessary to install a mold base 2 that is compatible with the shape of the color steel tiles, and then the screw 603 is rotated and moved up and down by the regulating mechanism 7. At this time, the distance between the end of the transverse cutting knife 601 and the end of the corrugated cutting knife 604 changes to adapt to the cutting of color steel tiles of different sizes.

[0034] The regulating mechanism 7 includes a housing 701, a cross portion 703, a cross-groove screw rod 704 and a locking mechanism 706. The housing 701 is fixed to the upper end of the transverse cutter 601. A spring 702 is arranged inside the housing 701. The cross portion 703 is arranged at the end of the screw rod 603 and is located inside the housing 701. The end of the cross-groove screw rod 704 is restricted between the spring 702 and the housing 701. The other end of the cross-groove screw rod 704 is provided with a cross cutter head 705 matching the cross portion 703. The locking mechanism 706 is arranged inside the housing 701 and is located outside the cross portion 703. In the specific implementation process, The end of the cross groove screw rod 704 can also be designed as a straight groove or an inner groove of other shapes, and cooperate with a straight shaft or other electric tools to drive the rotation. When the height of the corrugated cutter 604 needs to be adjusted, the cross screw shaft needs to be aligned with the top of the cross groove screw rod 704, and vertical force needs to be applied to make the cross cutter head 705 of the cross groove screw rod 704 coincide with the cross portion 703, and then the cross screw shaft is rotated. At this time, the screw rod 603 will be driven to rotate, and the corrugated cutter 604 will move up and down under the restriction of the slide grooves on both sides to achieve the effect of adjusting the height. After the height adjustment is completed, the screw 603 can be locked by the locking mechanism 706.

[0035] The locking mechanism 706 includes a wear-resistant clamping sheet 7061. In the specific implementation process, the wear-resistant clamping sheet 7061 can be a spring steel sheet with a certain friction force on the surface, such as anti-slip rubber is set on the surface, polymer coating, anti-slip powder, etc. are sprayed, and the peripheral part of the cross portion 703 can also be provided with the same friction-enhancing structure to achieve a better locking effect. The wear-resistant clamping sheet 7061 is fixedly set on the periphery of the cross portion 703, and joints 7062 are set at both ends of the wear-resistant clamping sheet 7061. When the corrugated cutter 604 is adjusted to a predetermined position, it needs to be further locked by the locking mechanism 706 to ensure that the position of the cutter is not changed during the cutting process. During the locking process, the joint 7062 needs to be attached and clamped, and then tightened by bolts. At this time, the cross portion 703 will be fixed and the corrugated cutter 604 will be unable to move.

[0036] The transverse cutter 601 and the corrugated cutter 604 are both made of alloy steel. By designing the transverse cutter 601 and the corrugated cutter 604 to be made of alloy steel, the wear resistance of the cutter can be guaranteed, so that it can still maintain good cutting performance after long-term use, reducing the frequency of replacing the cutter.

[0037] A guide ring 8 is provided inside the housing 701 . The guide ring 8 can provide a stable movement path for the cross groove screw rod 704 , thereby ensuring the accuracy of the screw rod during linear movement.

[0038] A cover sleeve 9 is provided at the upper end of the housing 701. The cover sleeve 9 can prevent dust, dirt and possible small particles from entering the interior of the housing 701, thereby helping to keep the interior of the housing 701 clean and ensure its stable and efficient operation.

[0039] The working principle of the utility model is as follows:

[0040] When a color steel tile discharging and cutting device of the present embodiment needs to cut color steel tiles of different sizes, it is necessary to install a mold base 2 that is compatible with the shape of the color steel tile, and then align the cross screw shaft with the top of the cross groove screw rod 704, and apply vertical force to make the cross cutter head 705 of the cross groove screw rod 704 coincide with the cross portion 703, and then rotate the cross screw shaft. At this time, the screw rod 603 will be driven to rotate, and the corrugated cutter 604 will move up and down under the restriction of the slide grooves on both sides to achieve the effect of adjusting the height. After the height adjustment is completed, the wear-resistant clamping sheet 7061 is fastened by bolts to lock the screw rod 603; the color steel tile discharging and cutting device optimizes the cutting process through the synergistic effect of the transverse cutter 601 and the corrugated cutter 604, and effectively reduces the defects of the cutting edge of the color steel tile. In addition, through the cooperation of the screw 603 and the sliding part 605, the exposed length of the corrugated cutter 604 can be adjusted, which enhances the ability of the equipment to cope with different specifications of color steel tiles. Through the cross cutter head 705 and the locking mechanism 706, the convenience and safety of operation are further improved. The operator can accurately control the movement of the screw 603, and the setting of the spring 702 ensures the separation of the cross part 703 and the screw rod cutter head in the non-adjustment state, avoiding misoperation. Finally, the addition of the locking mechanism 706 ensures the stability of the position of the corrugated cutter 604 during the cutting process, ensuring the high accuracy of the cutting work.

[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A color steel tile discharging and cutting device, comprising a base (1), Features: The upper end surface of the base (1) is provided with a mold seat (2) adapted to the shape of the color steel tile, the upper end surface of the base (1) is provided with a guide frame (3), the inner side of the guide frame (3) is provided with a cylinder (4), the output end of the cylinder (4) is provided with a movable frame (5), and the movable frame (5) is slidably connected to the guide frame (3), the side of the movable frame (5) is provided with an adjustable cutting mechanism (6), and the upper end surface of the cutting mechanism (6) is provided with an auxiliary adjustment control mechanism (7); The cutting mechanism (6) comprises: A transverse cutter (601), the transverse cutter (601) being arranged on a side of the movable frame (5), a fixing plate (602) and a screw rod (603) being arranged inside the transverse cutter (601), the screw rod (603) being rotatably restricted inside the fixing plate (602); The corrugated cutter (604) is provided with a sliding groove on both sides of the transverse cutter (601) so as to be slidably connected to the corrugated cutter (604). A sliding part (605) is provided on the side of the corrugated cutter (604), and the sliding part (605) is movably connected to the screw rod (603).

2. A color steel tile discharging and cutting device according to claim 1, Features: The regulatory mechanism (7) comprises: A housing (701), the housing (701) being arranged at the upper end of the transverse cutter (601), and a spring (702) being arranged inside the housing (701); A cross portion (703), the cross portion (703) being arranged at the end of the screw rod (603) and located inside the housing (701); A cross-grooved screw rod (704), the end of which is restricted between the spring (702) and the housing (701), and the other end of which is provided with a cross cutter head (705) matching the cross portion (703); A locking mechanism (706), wherein the locking mechanism (706) is arranged inside the housing (701) and is located outside the cross portion (703).

3. A color steel tile discharging and cutting device according to claim 2, Features: The locking mechanism (706) comprises: A wear-resistant clamping piece (7061), wherein the wear-resistant clamping piece (7061) is arranged on the periphery of the cross portion (703), and joint portions (7062) are arranged at both ends of the wear-resistant clamping piece (7061).

4. A color steel tile discharging and cutting device according to claim 1, Features: The transverse cutter (601) and the corrugated cutter (604) are both made of alloy steel.

5. A color steel tile discharging and cutting device according to claim 2, Features: A guide ring (8) is arranged inside the housing (701) for providing movement guidance for the cross-groove screw rod (704).

6. A color steel tile discharging and cutting device according to claim 2, Features: The upper end of the outer shell (701) is provided with a cover sleeve (9) for preventing dust from entering the interior of the shell.

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