Welding device for container base machining
By designing a welding device for container base processing, using automatic clamping and rotation functions, the problem of inefficiency of existing welding equipment is solved, efficient double-sided welding of steel plates and paper steel plates is achieved, and the operation process is simplified.
Patent Information
- Application Number
- CN202323517051.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-22
AI Technical Summary
The existing container base welding equipment is inefficient during the welding process, and requires manual rotation of steel plates and paper steel plates. The operation is cumbersome and time-consuming, making it difficult to efficiently complete double-sided welding.
A welding device for processing container bases is designed, including support plates, welding equipment, material discharge mechanisms and electric sliding tables. Automatic clamping and rotation are achieved through conveyors, clamping plates and rotating cylinders to improve welding efficiency.
The combination and welding process of steel plate and paper steel plate is simplified, the welding efficiency is improved, and the operation complexity and time-consuming are reduced.
Smart Images
Figure CN222133860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding device for processing a container base. Background Art
[0002] The container base refers to the structural component that supports the container, usually made of steel. It is located at the bottom of the container and is the hub connecting the container and the means of transport. It bears the weight of the container itself and the cargo, as well as the vibration and pressure caused by external transportation. The design and structure of the container base can ensure that the container is stably and reliably fixed to the means of transport during transportation, protecting the safety and integrity of the cargo.
[0003] The container base is usually composed of strip steel plates and round steel plates. During the processing, the joints of the strip steel plates and the round steel plates need to be welded. However, the welding equipment currently used for the container base can only weld one side during the welding process. The strip steel plates and the round steel plates need to be manually rotated after being released to weld the other sides, resulting in low welding efficiency. Secondly, after the welding of the previous workpiece is completed, the strip steel plates and the round steel plates need to be combined and clamped for welding. The operation is cumbersome, time-consuming and labor-intensive.
[0004] Therefore, a welding device for processing a container base is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a welding device for processing a container base to solve the above-mentioned problem.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A welding device for processing a container base comprises a support plate and a welding device, wherein the welding device is arranged at the bottom of the support plate, a concave frame is arranged at the top of the support plate, a conveyor is arranged inside the concave frame, a material discharge mechanism is arranged on the right side of the top of the concave frame for placing raw materials on the conveyor, rectangular grooves are arranged on the front and rear sides of the left end of the top of the concave frame, electric slides are arranged on the front and rear sides of the top of the support plate, two moving ends of the electric slides are arranged with cylinder 1, two telescopic ends of the cylinder 1 are arranged with rotating cylinders corresponding to the rectangular grooves on the same side, and the rotating ends of the rotating cylinders are arranged with clamps.
[0008] Preferably, the discharging mechanism comprises an electric push rod, a second cylinder, a push plate one, a concave frame, a push plate two, a cylinder three, a box body, a partition, an outlet, and a cross plate. A box body with an opening at the upper end is provided on the right side of the top of the concave frame, and two partitions distributed front and back are provided inside the concave frame, and both ends of the partition are connected to the inner wall of the box body. Cylinders two are provided on the front and rear sides of the box body, and push plates one are provided on the front and rear sides of the inside of the box body. The two push plates one are respectively connected to the telescopic ends of the two cylinders two, and the bottom of the box body is provided with an outlet, a cross plate is fixedly connected between the two partitions, an electric push rod is provided at the bottom of the cross plate, a concave frame whose top is connected to the telescopic end of the electric push rod is provided on the lower side of the inside of the box body, and a notch whose bottom end is connected to the outlet is provided at the lower end of the right side of the box body, and cylinder three is provided on the right side of the concave frame, and push plate two whose right end is connected to the telescopic end of the cylinder three is provided on the right side of the inside of the concave frame.
[0009] Preferably, the front and rear inner walls of the box body are both provided with placement grooves, and the two push plates 1 are respectively located inside the two placement grooves. The push plate 1 is L-shaped with the upper part being the horizontal end and passing through the outside of the box body.
[0010] Preferably, an L-shaped plate is provided on the left side of the top of the support plate, the left end of the electric slide is connected to the right side of the L-shaped plate, and two support blocks are fixedly connected between the electric slide and the support plate.
[0011] Preferably, guide rails are provided between the right side walls of the two rectangular grooves and the L-shaped plate, and sliders are slidably connected to the two guide rails. The two sliders are respectively connected to the two cylinders one, and a T-shaped plate with a lower end extending to the inside of the concave frame is slidably connected between the two guide rails, and a connecting plate is fixedly connected between the T-shaped plate and the two cylinders one.
[0012] Preferably, a supporting leg is provided at the bottom of the support plate, and a discharge port is opened on the left side of the top of the support plate.
[0013] Compared with the prior art, the beneficial effect of the utility model is that the strip steel plates and the round-shaped steel plates can be combined together and placed on the conveyor through the discharge mechanism, and the strip steel plates and the round-shaped steel plates are transported between the two clamping plates and then the transportation is stopped, and the cylinder 1 drives the rotating cylinder and the clamping plate to clamp the combined strip steel plates and the round-shaped steel plates for subsequent welding processing, making the processing process simpler and improving the processing efficiency, and the electric slide drives the cylinder 1, the rotating cylinder, the clamping plate and the clamped strip steel plates and the round-shaped steel plates to move to the left, and the welding equipment is used to weld one side of the strip steel plates and the round-shaped steel plates, and the rotating cylinder is started to drive the clamping plate and the strip steel plates and the round-shaped steel plates to rotate ° to weld the other sides, thereby improving the welding efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0015] Figure 1 It is a front view of the utility model;
[0016] Figure 2 It is a top sectional view of the utility model;
[0017] Figure 3 It is a left side sectional view of the box body of the utility model.
[0018] In the attached drawings: 1. support plate; 2. welding equipment; 31. concave frame; 32. conveyor; 40. electric push rod; 41. cylinder two; 42. push plate one; 43. concave frame; 44. push plate two; 45. cylinder three; 46. box body; 47. partition; 48. outlet; 49. cross plate; 5. rectangular groove; 6. electric slide; 71. cylinder one; 72. rotating cylinder; 8. splint; 9. guide rail; 10. T-shaped plate; 11. connecting plate; 12. L-shaped plate; 13. discharge port; 14. support block; 15. support leg. DETAILED DESCRIPTION
[0019] The following describes the embodiments of the utility model in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0022] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0023] In this embodiment, Figure 1-3 A welding device for processing a container base is provided. The utility model comprises a support plate 1 and a welding device 2. The welding device 2 is arranged at the bottom of the support plate 1. A concave frame 31 is arranged on the top of the support plate 1. A conveyor 32 is arranged inside the concave frame 31. A material discharge mechanism is arranged on the right side of the top of the concave frame 31 for placing the raw materials on the conveyor 32. Rectangular grooves 5 are provided on the front and rear sides of the left end of the top of the concave frame 31. Electric slides 6 are provided on the front and rear sides of the top of the support plate 1. Cylinders 71 are provided at the moving ends of the two electric slides 6. Rotating cylinders 72 corresponding to the rectangular grooves 5 on the same side are provided at the telescopic ends of the two cylinders 71. A clamping plate 8 is provided at the rotating end of the rotating cylinder 72.
[0024] In this embodiment, the strip steel plates and the round-shaped steel plates can be combined together through the discharge mechanism and then placed on the conveyor 32. The strip steel plates and the round-shaped steel plates are transported between the two clamps 8 and then the transportation is stopped. At this time, the cylinder 71 drives the rotating cylinder 72 and the clamp 8 to clamp the combined strip steel plates and the round-shaped steel plates for subsequent welding processing, making the processing process simpler and improving the processing efficiency. At the same time, the electric slide 6 will drive the cylinder 71, the rotating cylinder 72, the clamp 8 and the clamped strip steel plates and the round-shaped steel plates to move to the left. Then, the welding equipment 2 can be used to weld one side of the strip steel plates and the round-shaped steel plates. After the welding is completed, the rotating cylinder 72 is started to drive the clamp 8 and the strip steel plates and the round-shaped steel plates to rotate 90° to weld the other surfaces, thereby improving the welding efficiency.
[0025] Preferably, as another embodiment of the utility model, the discharge mechanism includes an electric push rod 40, a cylinder 2 41, a push plate 1 42, a concave frame 43, a push plate 2 44, a cylinder 3 45, a box 46, a partition 47, an outlet 48, and a cross plate 49. The right side of the top of the concave frame 31 is provided with a box 46 with an opening at the upper end, and the interior of the concave frame 31 is provided with two partitions 47 distributed front and back, and both ends of the partition 47 are connected to the inner side wall of the box 46, and the front and rear sides of the box 46 are provided with cylinders 2 41, and the front and rear sides of the box 46 are provided with push plates 1 4 2. The two push plates 1 42 are respectively connected to the telescopic ends of the two cylinders 2 41. An outlet 48 is provided at the bottom of the box body 46. A horizontal plate 49 is fixedly connected between the two partitions 47. An electric push rod 40 is provided at the bottom of the horizontal plate 49. A concave frame 43 whose top is connected to the telescopic end of the electric push rod 40 is provided at the lower side of the box body 46. A notch whose bottom is connected to the outlet 48 is provided at the lower end of the right side of the box body 46. A cylinder 3 45 is provided on the right side of the concave frame 43. A push plate 2 44 whose right end is connected to the telescopic end of the cylinder 3 45 is provided on the right side of the concave frame 43.
[0026] It should be noted that the distance between the bottom of the partition 47 and the bottom of the box body 46 is equal to the height of the workpiece, that is, the height of the strip steel plate and the round steel plate. When in use, a plurality of strip steel plates and the round steel plate are placed in the box body 46, the strip steel plate is located behind the rear partition 47, and the round steel plate is located in front of the front partition 47. When the strip steel plates and the round steel plates need to be combined, the cylinder 2 41 is started to drive the push plate 1 42 to move into the box body 46. In this process, the bottom strip steel plate and the round steel plate will be pushed into the concave frame 43 and combined together, and then restored. In the original position, the second bottom strip steel plate and the round steel plate fall down to wait for the next combination, then, the electric push rod 40 drives the concave frame 43 and the combined strip steel plate and the round steel plate to pass through the outlet 48 and contact with the conveyor 32, then, the cylinder three 45 drives the push plate two 44 to push the combined strip steel plate and the round steel plate onto the conveyor 32 for transportation, then, the other equipment returns to the original position to wait for the next transportation, and so on, thereby realizing the automatic combination of the strip steel plate and the round steel plate, and placing them on the conveyor 32, thereby improving the working efficiency of the equipment.
[0027] Preferably, as another embodiment of the utility model, the front and rear inner walls of the box body 46 are provided with placement grooves, and the two push plates 42 are respectively located inside the two placement grooves to prevent the falling workpiece from being obstructed and unable to fall, that is, a strip steel plate and a circular steel plate, and the push plate 42 is L-shaped and the upper part is a horizontal end and passes through the outside of the box body 46, so that when the push plate 42 pushes the workpiece into the concave frame 43, the upper workpiece is supported by the push plate 42 and cannot fall to the telescopic end of the cylinder 2 41, thereby avoiding the push plate 42 from getting stuck.
[0028] Preferably, as another embodiment of the utility model, an L-shaped plate 12 is provided on the left side of the top of the support plate 1, and the left end of the electric slide 6 is connected to the right side of the L-shaped plate 12, which plays a role of connection and fixing, so that the electric slide 6 is more stable during operation. Two support blocks 14 are fixedly connected between the electric slide 6 and the support plate 1, which can support the electric slide 6 and disperse the load, and also make the electric slide 6 correspond to the rectangular groove 5, so as to adjust the height.
[0029] Preferably, as another embodiment of the utility model, a guide rail 9 is provided between the right side wall of the two rectangular grooves 5 and the L-shaped plate 12, and sliders are slidably connected to the two guide rails 9, and the two sliders are respectively connected to the two cylinders 71, and a T-shaped plate 10 whose lower end extends to the inside of the concave frame 31 is slidably connected between the two guide rails 9, and a connecting plate 11 is fixedly connected between the T-shaped plate 10 and the two cylinders 71.
[0030] In this embodiment, when the cylinder 71 moves with the moving end of the electric slide 6, it will drive the T-shaped plate 10 and the connecting plate 11 to move horizontally on the guide rail 9. When the T-shaped plate 10 is located inside the concave frame 31 and on the left side of the conveyor 32, the strip steel plate and the round-shaped steel plate on the left side of the conveyor 32 can be limited so that the strip steel plate and the round-shaped steel plate are located between the two clamping plates 8 to avoid the strip steel plate and the round-shaped steel plate from being offset so that they can be clamped by the clamping plates 8. A support leg 15 is provided at the bottom of the support plate 1 to support and bear the weight of the equipment. A discharge port 13 is provided on the left side of the top of the support plate 1 to discharge waste during welding and to discharge the processed workpiece when the welding is completed.
[0031] Working principle: put a plurality of strip steel plates and round-shaped steel plates vertically side by side and put them into the box body 46. During this process, the strip steel plates are located behind the rear partition plate 47, and the round-shaped steel plates are located in front of the front partition plate 47. At this time, start the cylinder 2 41 to drive the push plate 1 42 to move, so as to push the lowest strip steel plate and round-shaped steel plate into the concave frame 43 and combine them together, and then restore them to their original position. The second to last strip steel plate and round-shaped steel plate will fall down to wait for the next combination. Then, the electric push rod 40 drives the concave frame 43 and the combined strip steel plates and round-shaped steel plates to move downward, and then, the cylinder 3 45 drives the push plate 2 44 to push the combined strip steel plates and round-shaped steel plates onto the conveyor 32 and transport them to the left. Then, other devices The strip steel plates and the round-shaped steel plates are restored to their original positions to be ready for the next transportation. In this way, multiple strip steel plates and round-shaped steel plates can be combined and placed on the conveyor 32, and the leftmost strip steel plate and the round-shaped steel plate will be blocked by the T-shaped plate 10. Then, the cylinder 71 is started to drive the rotating cylinder 72 and the clamping plate 8 to move, and the clamping plate 8 will clamp the leftmost strip steel plate and the round-shaped steel plate, and be driven by the electric slide 6 to the top of the discharge port 13, and then, one side of the strip steel plate and the round-shaped steel plate is welded by the welding equipment 2. After the welding of one side is completed, the rotating cylinder 72 is started to drive the combined strip steel plate and the round-shaped steel plate to rotate 90° to weld the other sides. In this way, multiple sides of the combined strip steel plates and the round-shaped steel plates can be quickly welded.
[0032] In the description of this specification, the description with reference to the terms "embodiment", "one embodiment", "certain embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0033] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementations of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A welding device for processing a container base, comprising a support plate (1) and a welding device (2), wherein the welding device (2) is arranged at the bottom of the support plate (1). Features: A concave frame (31) is provided on the top of the support plate (1), a conveyor (32) is provided inside the concave frame (31), a material discharge mechanism is provided on the right side of the top of the concave frame (31) for placing raw materials on the conveyor (32), rectangular grooves (5) are provided on both the front and rear sides of the left end of the top of the concave frame (31), electric slides (6) are provided on both the front and rear sides of the top of the support plate (1), the moving ends of the two electric slides (6) are provided with cylinders (71), the telescopic ends of the two cylinders (71) are provided with rotating cylinders (72) corresponding to the rectangular grooves (5) on the same side, and the rotating ends of the rotating cylinders (72) are provided with clamping plates (8).
2. A welding device for processing a container base according to claim 1, It is characterized in that The material discharge mechanism comprises an electric push rod (40), a second cylinder (41), a push plate (42), a concave frame (43), a second push plate (44), a third cylinder (45), a box (46), a partition (47), an outlet (48), and a horizontal plate (49). A box (46) with an open upper end is provided on the right side of the top of the concave frame (31). Two partitions (47) are provided in the interior of the concave frame (31) and are arranged front and rear. Both ends of the partitions (47) are connected to the inner side wall of the box (46). The box (46) is provided with a second cylinder (41) on both the front and rear sides. The box (46) is provided with a push plate (42) on both the front and rear sides. The two push plates (42) are provided on both the front and rear sides. ) are respectively connected to the telescopic ends of the two cylinders (41), an outlet (48) is provided at the bottom of the box body (46), a horizontal plate (49) is fixedly connected between the two partitions (47), an electric push rod (40) is provided at the bottom of the horizontal plate (49), a concave frame (43) is provided on the lower side of the box body (46) and the top is connected to the telescopic end of the electric push rod (40), a notch is provided at the lower end of the right side of the box body (46) and the bottom is connected to the outlet (48), a cylinder (45) is provided on the right side of the concave frame (43), and a push plate (44) is provided on the right side of the concave frame (43) and the right end is connected to the telescopic end of the cylinder (45).
3. A welding device for processing a container base according to claim 2, It is characterized in that The front and rear inner walls of the box body (46) are both provided with placement grooves, and the two push plates (42) are respectively located inside the two placement grooves. The push plate (42) is L-shaped and has an upper portion as a horizontal end and penetrates to the outside of the box body (46).
4. A welding device for processing a container base according to claim 1, It is characterized in that An L-shaped plate (12) is provided on the left side of the top of the support plate (1), the left end of the electric slide (6) is connected to the right side of the L-shaped plate (12), and two support blocks (14) are fixedly connected between the electric slide (6) and the support plate (1).
5. A welding device for processing a container base according to claim 4, It is characterized in that A guide rail (9) is provided between the right side walls of the two rectangular grooves (5) and the L-shaped plate (12); a slider is slidably connected to the two guide rails (9); the two sliders are respectively connected to the two cylinders (71); a T-shaped plate (10) is slidably connected between the two guide rails (9), the lower end of which extends into the interior of the concave frame (31); a connecting plate (11) is fixedly connected between the T-shaped plate (10) and the two cylinders (71).
6. A welding device for processing a container base according to claim 1, It is characterized in that A support leg (15) is provided at the bottom of the support plate (1), and a discharge port (13) is provided on the left side of the top of the support plate (1).