Three-dimensional size detection equipment for large component
By using AGV trolleys and six-axis joint robotic arms combined with 3D cameras in large workpiece processing factories, the labor consumption and safety hazards of traditional manual inspection and handling methods are solved, and efficient and safe inspection and handling are achieved. process.
Patent Information
- Application Number
- CN202420903074.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In large workpiece processing factories, traditional manual inspection and handling methods have large labor consumption and unstable speed, which can easily lead to detection errors and production accidents.
A large-scale component three-dimensional dimension detection equipment is designed, using AGV trolley and six-axis joint robot arm combined with a 3D camera to realize automated detection and handling. The robot arm can move in any direction, and the 3D camera is used for surface defect detection.
It improves the detection speed and accuracy, avoids manual detection errors and production safety accidents, and is safer in the transportation process, has higher detection efficiency and higher accuracy.
Smart Images

Figure CN222135020U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of visual automatic detection, in particular to three-dimensional size detection equipment for large components. Background Art
[0002] In large workpiece processing factories, it is necessary to detect the surface defects or workpiece dimensions of large workpieces. When inspecting products, the traditional method requires manual handling and inspection of large workpieces. Since manual transportation requires a lot of labor and the inspection / handling speed varies due to the different states of operators, if there are handling or inspection errors, it is easy to cause production accidents or damage the surface of the inspected product. Summary of the invention
[0003] The purpose of the utility model is to solve the above problems in the existing technology and to propose a large-scale component three-dimensional size detection device, which has the advantages of good detection effect and safer transportation.
[0004] The purpose of the utility model can be achieved through the following technical solutions: a large-scale component three-dimensional size detection device, including a device body, the device body includes a first support frame, a second support frame, a mechanical arm mechanism fixed between the first support frame and the second support frame, and an AGV trolley for carrying workpieces; the mechanical arm mechanism includes a connecting beam and a mechanical arm, one side of the connecting beam is fixedly connected to the first support frame, the other side of the connecting beam is fixedly connected to the second support frame, the bottom of the connecting beam is hoisted and fixed with a mechanical arm, and the mechanical arm has a 3D camera;
[0005] The AGV trolley is located below the connecting beam, and the AGV trolley is provided with a workpiece placement platform, and the 3D camera can always illuminate and detect the workpiece placement platform.
[0006] Preferably, the robotic arm is a six-axis articulated robotic arm.
[0007] Preferably, the first support frame has two first columns and a first crossbeam fixed on the top of the two first columns, one end of the first crossbeam is fixedly connected to one of the first columns, and the other end of the first crossbeam is fixedly connected to the other first column.
[0008] Preferably, the second support frame has two second columns and a second crossbeam fixed on the top of the two second columns, one end of the second crossbeam is fixedly connected to one of the second columns, and the other end of the second crossbeam is fixedly connected to the other second column.
[0009] Preferably, a display is mounted on one of the columns of the first support frame for controlling the operation of the device.
[0010] Preferably, the bottom of the AGV trolley also has a plurality of casters.
[0011] Preferably, the robotic arm mechanism has an outer sheet metal casing.
[0012] Compared with the prior art, the advantages of the utility model are: it effectively replaces traditional manual inspection and handling actions, adopts an AGV trolley to drive large workpieces into the equipment, and completes the surface defect inspection and handling of the workpieces by combining a manipulator that can move in any direction and a 3D camera. The 3D camera, the manipulator and the AGV trolley cooperate, the inspection speed is fast, the inspection accuracy is high, and the inspection errors and production safety accidents that may occur in traditional manual inspection methods can be effectively avoided, making transportation safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a stereogram of the utility model.
[0014] Figure 2 It is a front view of the utility model.
[0015] Figure 3 It is a side view of the utility model.
[0016] Figure 4 It is a three-dimensional diagram from the rear in the utility model.
[0017] In the figure, 2, first support frame; 21, first column; 22, first crossbeam; 3, second support frame; 31, second column; 32, second crossbeam; 41, connecting beam; 42, robotic arm; 43, 3D camera; 5, AGV trolley; 51, workpiece placement table; 6, display; 7, casters. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] like Figures 1 to 4As shown, a large-scale component three-dimensional size detection device includes a device body, which includes a first support frame 2, a second support frame 3, a mechanical arm 42 mechanism fixed between the first support frame 2 and the second support frame 3, and an AGV trolley 5 for transporting workpieces; the mechanical arm 42 mechanism includes a connecting beam 41 and a mechanical arm 42, one side of the connecting beam 41 is fixedly connected to the first support frame 2, and the other side of the connecting beam 41 is fixedly connected to the second support frame 3, and the bottom of the connecting beam 41 is hoisted and fixed with a mechanical arm 42, and the mechanical arm 42 has a 3D camera 43;
[0020] The AGV trolley 5 is located below the connecting beam 41. The AGV trolley 5 has a workpiece placement platform 51. The 3D camera 43 can always illuminate and detect the workpiece placement platform 51. The mechanical arm 42 is a six-axis articulated mechanical arm 42.
[0021] In the present invention, the robot arm 42 is a six-axis articulated robot arm 42 in the prior art, and the angle and position of the 3D camera 43 on the robot arm 42 can be flexibly adjusted from the first axis to the sixth axis, from the horizontal plane to the three-dimensional space. The AGV trolley 5 and the 3D camera are also prior art.
[0022] With the above structure, the operator places the large workpiece from the machine onto the AGV trolley 5, and then controls the AGV trolley 5 to carry the large workpiece to the bottom of the mechanical arm 42 of the connecting beam 41, and then controls the mechanical arm 42 that can move in any horizontal and vertical directions to adjust, and adjusts the 3D camera 43 installed on the mechanical arm 42 to a precise detection position. The 3D camera 43 shoots the surface of the object, reconstructs the three-dimensional information of the surface of the large workpiece, and then automatically measures the key dimensions of the large workpiece. Subsequently, the large workpiece is transported out of the equipment by the AGV trolley 5, which is conducive to avoiding detection errors and production safety accidents that may occur in traditional manual detection methods, and is safer during transportation. At the same time, during detection, the large workpiece is detected by combining the mechanical arm 42 and the 3D camera 43 in an installed manner, with high detection efficiency, precise detection, and higher detection accuracy. There is no need to manually flip the detection surface of the workpiece, which is more convenient for detection.
[0023] like Figures 1 to 4 As shown, the first support frame 2 has two first columns 21 and a first beam 22 fixed on the top of the two first columns 21 , one end of the first beam 22 is fixedly connected to one of the first columns 21 , and the other end of the first beam 22 is fixedly connected to the other first column 21 .
[0024] The second support frame 3 has two second columns 31 and a second beam 32 fixed on the top of the two second columns 31, one end of the second beam 32 is fixedly connected to one of the second columns 31, and the other end of the second beam 32 is fixedly connected to the other second column 31. The fixation between the two first columns 21 and the first beam 22 and the fixation between the two second columns 31 and the second beam 32 is conducive to the stability and firmness of the main structure of the device and the firm connection.
[0025] like Figures 1 to 4 As shown, a display 6 is mounted on one of the columns of the first support frame 2 for controlling the operation of the device.
[0026] In the present invention, the display 6 is the prior art.
[0027] By setting up a display screen, it is helpful to display the equipment status at all times, making it convenient for operators to control the main body of the device.
[0028] like Figures 1 to 4 As shown, the bottom of the AGV trolley 5 also has a plurality of casters 7.
[0029] In the utility model, the casters are prior art.
[0030] The AGV trolley 5 is conveniently moved by a plurality of casters 7 arranged at the bottom.
[0031] like Figures 1 to 4 As shown, the mechanical arm 42 has an outer sheet metal shell. By outer sheet metal shell, the appearance of the device body is both practical and aesthetic.
[0032] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0033] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the full text is that it includes three schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0034] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0035] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A large-scale component three-dimensional size detection device, comprising a device body, characterized in that: The device body comprises a first support frame (2), a second support frame (3), a mechanical arm (42) mechanism fixed between the first support frame (2) and the second support frame (3), and an AGV trolley (5) for transporting workpieces; the mechanical arm (42) mechanism comprises a connecting beam (41) and a mechanical arm (42); one side of the connecting beam (41) is fixedly connected to the first support frame (2), and the other side of the connecting beam (41) is fixedly connected to the second support frame (3); the bottom of the connecting beam (41) is hoisted and fixed with the mechanical arm (42), and the mechanical arm (42) is provided with a 3D camera (43); The AGV trolley (5) is located below the connecting beam (41), and a workpiece placement platform (51) is provided on the AGV trolley (5). The 3D camera (43) is always able to illuminate and detect the workpiece placement platform (51).
2. The large-scale component three-dimensional size detection device according to claim 1 is characterized in that: The mechanical arm (42) is a six-axis articulated mechanical arm (42).
3. The large-scale component three-dimensional size detection device according to claim 1 is characterized in that: The first support frame (2) has two first columns (21) and a first crossbeam (22) fixed on the top of the two first columns (21), one end of the first crossbeam (22) is fixedly connected to one of the first columns (21), and the other end of the first crossbeam (22) is fixedly connected to the other first column (21).
4. The large-scale component three-dimensional size detection device according to claim 1, characterized in that: The second support frame (3) has two second columns (31) and a second crossbeam (32) fixed on the top of the two second columns (31), one end of the second crossbeam (32) is fixedly connected to one of the second columns (31), and the other end of the second crossbeam (32) is fixedly connected to the other second column (31).
5. The large-scale component three-dimensional size detection device according to claim 1, characterized in that: A display (6) is mounted on one of the columns of the first support frame (2) for controlling the operation of the device.
6. The large-scale component three-dimensional size detection device according to claim 1, characterized in that: The bottom of the AGV trolley (5) is also provided with a plurality of casters (7).
7. The large-scale component three-dimensional size detection device according to claim 1, characterized in that: The mechanical arm mechanism has an outer sheet metal shell.
