Battery diaphragm slitting equipment

By designing a system of rotating mounting rods and movable card blocks in the battery diaphragm slitting equipment, the rapid replacement of tools is achieved, and the problem of inconvenient tool replacement in the prior art is solved. The diaphragm is protected by servo control, which improves the operation of the equipment Efficiency and slitting quality.

CN222135217UActive Publication Date: 2024-12-10JIANGXI KANGMO NEW ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202420900453.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the existing battery diaphragm slitting device, the tool accuracy requirements are high and the wear frequency is high after use, which leads to inconvenient replacement and time-consuming, affecting the normal operation of the equipment.

Method used

A motor system including base, discharge roller, feed roller, power roller, mounting rod, clamp block and servo control is designed. The tool can be quickly replaced by rotating the mounting rod and movable clamp block, reducing replacement time, and servo Controlled motors to avoid damage to the diaphragm.

Benefits of technology

It realizes rapid tool replacement, reduces replacement time, improves equipment efficiency, and protects the diaphragm through intermittent winding to ensure slitting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to slitting equipment, in particular to battery diaphragm slitting equipment. The battery diaphragm slitting equipment comprises a base, a discharging roller, a feeding roller, a power roller and the like. The discharging roller is rotationally installed on the rear side of the left portion of the base, the feeding rollers are rotationally arranged on the left side and the right side in the base, and the power roller is rotationally arranged at the position, close to the feeding roller on the right side, of the right portion in the base. A cutter used for slitting is installed through the rotary installation rod, when the cutter is replaced, the cutter is rotated into a space facilitating replacement construction, the situation that the space is too small and operation is inconvenient during replacement is avoided, the second movable clamping block is arranged, the cutter is rapidly replaced, the replacement time is shortened, and efficiency is improved; according to the utility model, by arranging the servo-controlled motor II, when the winding roller winds, the motor II can control the winding roller to intermittently wind according to the length of the diaphragm conveyed from the right side of the power roller, so that the diaphragm is prevented from being damaged by pulling due to too fast winding.
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Description

Technical Field

[0001] The utility model relates to a slitting device, in particular to a battery diaphragm slitting device. Background Art

[0002] In the structure of lithium batteries, the diaphragm is one of the key internal components. The performance of the diaphragm determines the interface structure and internal resistance of the battery, which directly affects the battery's capacity, cycle and safety performance, so the quality requirements for the slitting knife are quite stringent.

[0003] A Chinese patent with publication number discloses a diaphragm slitting device, including a frame, a first rotating shaft and a second rotating shaft are respectively fixed at the front and rear ends of the frame side, the diaphragm is wound on the second rotating shaft, through holes and rotating shafts are respectively arranged at both ends of the side of the rotating frame opposite to the frame, the through holes pass through the first rotating shaft, cylinders are respectively fixed on the two side surfaces of the frame located between the first rotating shaft and the second rotating shaft, the two side surfaces of the rotating frame are respectively fixedly connected to the cylinder piston rods, a vertical guide rail is arranged on the side of the frame located between the cylinder and the second rotating shaft, a cylindrical flange on the rotating frame passes through the vertical guide rail, both ends of the rotating shaft pass through the rotating frame, a slider is sleeved on the rotating shaft, and a blade is arranged on the side of the slider facing the second rotating shaft. The cylinder fixed on the frame drives the rotating frame to move up and down along the vertical guide rail, thereby realizing the slitting of the diaphragm wrapped on the second rotating shaft. The above-mentioned device can completely cut according to the thickness of the diaphragm, and further the blade is rotatably connected to the slider, so that the diaphragm can be cut horizontally or vertically. When cutting, the cutting method can be changed according to the form of the diaphragm to facilitate the slitting work. However, the device installs the tool in a fastening manner. Due to the high precision requirements of the tool during slitting, the tool is replaced frequently when it is worn after use. The tool that is inconvenient to disassemble is more troublesome to replace and takes a long time.

[0004] In view of this, the utility model provides a battery diaphragm slitting device which is convenient for quick replacement of slitting cutters during slitting to reduce replacement time. Utility Model Content

[0005] In order to overcome the shortcomings that the tool precision requirement is high during slitting, the tool has to be replaced frequently due to wear after use, the tool of the existing device is inconvenient to disassemble, it is troublesome to replace, the replacement takes a long time, and the normal operation of the equipment is affected, the purpose of the utility model is to provide a battery diaphragm slitting device which is convenient for quick replacement of slitting tools and reduces replacement time during slitting.

[0006] A battery diaphragm slitting device comprises a base, a discharge roller, a feed roller, a power roller, a motor 1, a mounting rod, a slitting roller, a mounting frame, a clamp block 1, a clamp block 2, a cutter, a spring, a rotating frame, a winding roller and a motor 2. A discharge roller is rotatably mounted on the left rear side of the base, feed rollers are rotatably arranged on both the left and right sides of the base, a power roller is rotatably arranged on the right side of the base near the right feed roller, a motor 1 is fixedly mounted on the right rear side of the base, an output shaft of the motor 1 is fixedly connected to the power roller, a mounting rod is rotatably mounted on the upper part of the base, four mounting frames are evenly and fixedly mounted on the mounting rod, a clamp block 1 is fixedly connected to the lower part of the mounting frame, and the clamp block 1 is fixedly connected to the lower part of the mounting frame. A tool is slidably arranged in block one, and a block two is slidably arranged on block one. Two slots are opened on the left and right sides of the upper part of the tool, and the tool is clamped by the right part of block one and the left part of block two, and is fixedly connected to block one. A spring is wound around the outer side of the right part of block two, and the two ends of the spring are respectively connected to block one and block two. A slitting roller is fixedly installed on the inner side of the base, and the slitting roller is located directly below the mounting rod, and four grooves that match the upper tool are evenly spaced on the slitting roller. A rotating frame is rotatably connected to the front side of the right part of the base, and a winding roller is rotatably connected to the front of the rotating frame. Motor two is installed inside the rotating frame, and the output shaft of motor two is fixedly connected to the winding roller.

[0007] Optionally, it also includes a fixed plate, a connecting plate and a roll-dividing sheet. A fixed plate is fixedly welded to the lower right inner side of the base, four roll-dividing sheets are slidably connected inside the fixed plate, and a connecting plate is connected between the lower parts of the roll-dividing sheets.

[0008] Optionally, a sliding rod is also included. The sliding rod is slidably and rotatably provided on the front upper side of the base. A hole groove with the same diameter as the sliding rod is opened on the front of the mounting rod, and the rear of the sliding rod is in sliding contact with the mounting rod.

[0009] Optionally, a support block is also included, and the support block is fixedly connected to the upper rear portion of the inner side of the base, and the coiling roller is in rotational contact with the support block.

[0010] Optionally, a docking plate is also included, and the docking plate is fixedly connected to the lower left part of the inner side of the base. The left and right sides of the docking plate are protrusions with long strip-shaped grooves, and the edges of the grooves are relatively smooth.

[0011] The beneficial effects of the utility model are as follows: the utility model installs the tool used for slitting by setting a rotating installation rod. When the tool is replaced, the tool is rotated to a space that is convenient for replacement construction, avoiding too small space and inconvenient operation during replacement. The movable clamping block 2 is set to complete the quick tool change work, reduce the replacement time and improve efficiency.

[0012] The utility model is provided with a servo-controlled motor 2. When the winding roller is wound, the motor 2 controls the winding roller to intermittently wind according to the length of the diaphragm delivered from the right side of the power roller, so as to avoid pulling and damaging the diaphragm when winding too fast.

[0013] When the utility model connects the diaphragms that need to be unrolled, a flat surface is arranged on the connecting plate, so that the two diaphragm rolls can be connected neatly, thereby ensuring neat connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a cross-sectional view of the utility model.

[0016] Figure 3 This is a disassembly diagram of the cutting components of the utility model.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the winding mechanism and the winding assembly of the utility model.

[0018] Figure 5 It is a three-dimensional structural schematic diagram of the feed roller, power roller, motor and other components of the utility model.

[0019] Markings in the accompanying drawings: 1: base, 2: unwinding roller, 3: feeding roller, 31: power roller, 32: motor 1, 4: mounting rod, 41: slitting roller, 5: mounting frame, 6: block 1, 61: block 2, 62: tool, 63: spring, 7: sliding rod, 8: rotating frame, 9: winding roller, 10: motor 2, 11: fixing plate, 12: connecting plate, 13: winding sheet, 14: supporting block, 15: docking plate. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0021] Embodiment 1: A battery separator cutting device, such as Figure 1-5As shown, it includes a base 1, a discharge roller 2, a feed roller 3, a power roller 31, a motor 1 32, a mounting rod 4, a slitting roller 41, a mounting frame 5, a clamp 1 6, a clamp 2 61, a cutter 62, a spring 63, a rotating frame 8, a winding roller 9 and a motor 2 10. The base 1 is a carrier of the entire device and is used to install and support various components on the device. An opening for inserting the diaphragm is provided at the lower left part of the base 1. A discharge roller 2 is rotatably installed on the rear left side of the base 1 for unwinding the diaphragm mother roll that needs to be slit. Feed rollers 3 for changing the diaphragm conveying direction and assisting the diaphragm conveying are rotatably provided on both left and right sides of the base 1. A power roller 31 for driving and providing power for conveying the diaphragm is rotatably arranged at the right side of the base 1 near the right side feed roller 3. A motor 32 is fixedly installed at the right rear part of the base 1. The output shaft of the motor 32 is fixedly connected to the power roller 31. The power roller 31 and the right side feed roller 3 are in rolling contact with each other. Under the rolling friction of the power roller 31, the right side feed roller 3 rotates in the opposite direction as the power roller 31 rotates. A mounting rod 4 is rotatably arranged at the upper part of the base 1. The friction between the mounting rod 4 and the base 1 is large, and it is not easy to rotate under force. Four mounting brackets 5 are evenly spaced and fixedly installed on the mounting rod 4. The lower parts of the mounting brackets 5 are fixedly connected to the mounting rod 4. A card block 6 is connected, and a tool 62 is slidably arranged in the card block 6 for cutting the diaphragm, and needs to be replaced in time after being worn. A card block 2 61 is slidably arranged on the card block 6. Two card grooves are opened on the left and right sides of the upper part of the tool 62, and are clamped by the right part of the card block 1 6 and the left part of the card block 2 61. The card block 1 6 and the card block 2 61 are clamped in the tool, so that the tool 62 is fixedly connected to the card block 1 6 when in use, and does not move the position and rotate in the opposite direction. A spring 63 is wound around the outer side of the right part of the card block 2 61, and the two ends of the spring 63 are respectively connected to the card block 1 6 and the card block 2 61, which are used to provide a force to maintain the card block 2 clamping the tool 62. A slitting roller 41 is fixedly installed on the inner side of the seat 1. The slitting roller 41 is located directly below the mounting rod 4, and four grooves that match the upper tool 62 are evenly spaced on the slitting roller 41. The lower parts of the four tools 62 respectively extend into the grooves on the same side of the slitting roller 41 below. The slitting roller 41 is used to provide support when the tool 62 slits the diaphragm. The front right side of the base 1 is rotatably connected to a rotating frame 8, and the front part of the rotating frame 8 is rotatably connected to a winding roller 9 for winding the slit diaphragm. A motor 10 for providing winding power is installed inside the rotating frame 8, and the output shaft of the motor 10 is fixedly connected to the winding roller 9.

[0022] Initially, the mounting rod 4 is rotated 180 degrees upward, and the parts mounted on the mounting rod 4 are rotated 180 degrees upward along with the mounting rod 4. The cutter 62 and the groove on the slitting roller 41 are moved away from each other. The mother roll of the diaphragm to be slit is centrally mounted on the unwinding roller 2, and one end of the diaphragm is pulled out and inserted into the equipment from the lower left part of the base 1. At this time, the diaphragm surface is parallel to the ground. The diaphragm is passed through the lower part of the left feed roller 3, and then one end of the diaphragm is passed along the upper part of the slitting roller 41 to between the power roller 31 and the feed roller 3 on the right. The power roller 31 and the feed roller 3 on the right will clamp the passed diaphragm. When the power roller 31 rotates, under the friction between the power roller 31 and the surface of the feed roller 3 on the right, the feed roller 3 on the right moves along with the power The roller 31 rotates and reverses, and finally one end of the diaphragm is wound around the winding roller 9 and fixed on the winding roller 9. When the winding roller 9 rotates, the diaphragm will be rolled up. After one end of the diaphragm is fixed on the winding roller 9, the mounting rod 4 is rotated and reset. When the mounting rod 4 is reset, the lower parts of the four cutters 62 will cut the diaphragm and extend into the groove on the slitting roller 41 below. When the diaphragm is transported to the right, the cutter 62 will cut the diaphragm into strips. At this time, the motor 1 32 connected to the power roller 31 is started, and the motor 1 32 rotates clockwise. In cooperation with the right feeding roller 3, the diaphragm is pulled to be transported to the right. The unwinding roller 2 rotates to unwind the parent roll, and the cutter cuts the diaphragm transported to the right, and then the motor 2 10 is started. Control motor 2 10 to rotate and rewind the material. It should be noted that motor 2 10 is servo controlled. When the coiling roller 9 is rewinding, it will intermittently rewind according to the length of the diaphragm conveyed on the right side of the power roller 31 to avoid rewinding too quickly and pulling and damaging the diaphragm. The rotation of motor 2 10 drives the coiling roller 9 to rotate for rewinding. People place the slit diaphragms on the coiling roller 9 separately, not close to each other, so as to facilitate the separate placement when unloading. When the mother roll is unrolled, control motor 1 32 to turn off. After the rewinding is completed, turn off motor 2 10, then rotate the rotating frame 8 upward 90 degrees, and the coiling roller 9 is rotated and lifted. People take down the multiple diaphragm rolls that have been rewound after slitting to complete the slitting work. When the cutter 62 is unfavorably worn, burrs will be generated or the film surface will be torn during slitting, which is harmful to the material. The quality of cutting is affected. At this time, the fixed rod can be rotated 180 degrees upwards, and then the block 2 61 can be pulled apart, so that the block 1 6 and the block 2 61 are out of the stuck state with the slot of the tool 62, and the spring 63 is compressed. The tool 62 to be replaced is removed, and a new tool 62 is replaced, and the slot on one side is inserted into the block 1 6, and then the block 2 61 is released. Under the action of the spring 63, the block 2 61 slides back and is inserted into the slot on the other side of the tool 62 on the block 1 6 to complete the tool change. By setting a rotating mounting rod 4, when the tool 62 is replaced, the tool 62 is rotated to a space convenient for the replacement operation, and a movable block 2 61 is set to complete the quick tool change work, reduce the replacement time, and improve the efficiency.

[0023] Embodiment 2: Based on embodiment 1, Figure 1 , Figure 2 and Figure 4 As shown, it also includes a fixed plate 11, a connecting plate 12 and a roll-dividing sheet 13. The fixed plate 11 is fixedly welded on the lower right inner side of the base 1. Four roll-dividing sheets 13 are slidably connected inside the fixed plate 11. The roll-dividing sheets 13 are used to guide and limit the multiple diaphragm rolls that are rolled up during rolling, so that the diaphragm rolls are neatly arranged when the film is rolled. A connecting plate 12 is connected between the lower parts of the roll-dividing sheets 13 for shifting all the roll-dividing sheets at one time.

[0024] like Figure 1 and Figure 4 As shown, it also includes a sliding rod 7. The sliding rod 7 is slidably and rotatably provided on the front upper side of the base 1. A hole groove with the same diameter as the sliding rod 7 is opened on the front of the mounting rod 4. The rear part of the sliding rod 7 is in sliding contact with the mounting rod 4. The front part of the sliding rod 7 is inserted into the slot on the mounting rod 4, which can fix the mounting rod 4 to prevent it from being displaced by force.

[0025] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a support block 14 is also included. The support block 14 is fixedly connected to the upper rear portion of the inner side of the base 1. The winding roller 9 is in rotational contact with the support block 14 to share the weight of the rotating winding roller 9 with the material.

[0026] like Figure 2 and Figure 5 As shown, a docking plate 15 is also included. The docking plate 15 is fixedly connected to the lower left inner side of the base 1. The left and right sides of the docking plate 15 are strip-shaped protrusions with long strip-shaped grooves, and the edges of the grooves are relatively smooth.

[0027] When arranging the mother roll film before slitting, first insert one end of the diaphragm into the slot on the left side of the docking plate 15, and then pass it out from the slot on the right side of the docking plate 15, and then carry out the subsequent cloth rolling work. When slitting, the mother roll needs to be replaced with a new mother roll after unwinding, and one end of the previous mother roll needs to be docked with one end of the new mother roll to continue the slitting work, one end of the new mother roll is inserted into the left side of the docking plate 15, and one end of the previous diaphragm is inserted into the other slot of the docking plate 15. On the plane of the docking plate 15, the two diaphragm rolls are neatly docked and adhered with a wide-surface tape to ensure neat docking. Before the coil roller 9 rewinds the slit diaphragm, the dividing roll sheet 13 is pushed upward through the connecting plate 12. The winding sheet 13 is made to slide to the winding roller 9. At this time, the winding roller 9 is located in the groove of the winding sheet 13. When the diaphragm that has been cut and needs to be wound up is on the winding roller 9, the rear parts of the cut multiple diaphragms are successively pressed against the front side of the winding sheet 13 on the same side, and the multiple diaphragm rolls that are rolled and wound are guided and arranged neatly through the winding sheet 13. The front part of the winding roller 9 is supported by the support block 14 to share the weight of the rotating winding roller 9 with material to avoid deformation of the rotating frame 8 under long-term work. When it is necessary to rotate the mounting rod 4, the sliding rod 7 is slid upward and rotated to one side. When cutting, the front part of the sliding rod 7 is inserted into the slot on the mounting rod 4 to fix it and avoid displacement due to force.

[0028] It should be understood that the above description is only for exemplary purposes and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A battery diaphragm slitting device, comprising a base (1), a discharge roller (2), a feed roller (3), a power roller (31) and a motor (32), wherein the discharge roller (2) is rotatably mounted on the left rear side of the base (1), the feed rollers (3) are rotatably mounted on both left and right sides of the base (1), the power roller (31) is rotatably mounted on the right side of the base (1) near the right feed roller (3), the motor (32) is fixedly mounted on the right rear side of the base (1), and the output shaft of the motor (32) is fixedly connected to the power roller (31); Its characteristics are: The invention also comprises a mounting rod (4), a slitting roller (41), a mounting frame (5), a first clamping block (6), a second clamping block (61), a cutter (62), a spring (63), a rotating frame (8), a coiling roller (9) and a second motor (10). The mounting rod (4) is rotatably arranged on the upper part of the base (1), four mounting frames (5) are evenly and fixedly arranged on the mounting rod (4), the lower part of the mounting frame (5) is fixedly connected with a first clamping block (6), the inside of the first clamping block (6) is slidably provided with a cutter (62), the first clamping block (6) is slidably provided with a second clamping block (61), the upper part of the cutter (62) is provided with two clamping grooves on both sides, and the right part of the first clamping block (6) and the second clamping block (61) are fixedly arranged on the upper part of the cutter (62). The left part is stuck and fixedly connected with the first clamping block (6); a spring (63) is wound around the outer side of the right part of the second clamping block (61); the two ends of the spring (63) are respectively connected with the first clamping block (6) and the second clamping block (61); a slitting roller (41) is fixedly installed on the inner side of the base (1); the slitting roller (41) is located directly below the mounting rod (4); and four grooves that match the upper cutter (62) are evenly spaced on the slitting roller (41); a rotating frame (8) is rotatably connected to the front side of the right part of the base (1); a winding roller (9) is rotatably connected to the front part of the rotating frame (8); a second motor (10) is installed inside the rotating frame (8); and the output shaft of the second motor (10) is fixedly connected to the winding roller (9).

2. A battery separator cutting device according to claim 1, characterized in that: It also comprises a fixed plate (11), a connecting plate (12) and a roll-dividing sheet (13); the fixed plate (11) is fixedly welded to the lower right portion of the inner side of the base (1); four roll-dividing sheets (13) are slidably connected inside the fixed plate (11); and the connecting plate (12) is connected between the lower portions of the roll-dividing sheets (13).

3. A battery separator cutting device according to claim 2, characterized in that: The invention also comprises a sliding rod (7), wherein the sliding rod (7) is slidably and rotatably provided on the front portion of the upper side of the base (1), a hole groove having the same diameter as the sliding rod (7) is opened on the front portion of the mounting rod (4), and the rear portion of the sliding rod (7) is in sliding contact with the mounting rod (4).

4. A battery separator cutting device according to claim 3, characterized in that: It also includes a support block (14), the support block (14) is fixedly connected to the upper rear portion of the inner side of the base (1), and the coiling roller (9) is in rotational contact with the support block (14).

5. A battery separator slitting device according to claim 4, characterized in that: It also includes a docking plate (15), which is fixedly connected to the lower left portion of the inner side of the base (1), and the left and right sides of the docking plate (15) are protrusions with long strip-shaped slots, and the edges of the slots are relatively smooth.