Positioning protection mechanism for filling barrier explosion-proof material and oil tank

By setting up a positioning protection mechanism at the bottom of the manhole of the oil tank, including the shaft frame and filter plate, the uneven filling and safety of explosion-proof materials in the oil tank are solved, and mechanized filling and standardized operations are realized, ensuring the normal use of the oil tank and safe.

CN222137650UActive Publication Date: 2024-12-10JIANGSU CORE SAFETY PROPULSION
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Patent Information

Application Number
CN202420047040.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2024-12-10
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

The existing technology has failed to effectively mechanize the explosion-proof materials in the oil tank, and it is difficult to avoid the problem of unfilling or incomplete filling of the oil tank corners during the filling process. At the same time, it is necessary to meet the strict standards and standardization requirements of gas stations and related departments. The oil inlet, oil outlet and temperature detection procedures of the original oil tank are not changed.

Method used

A positioning protection mechanism is designed, including a shaft frame, filter mesh or filter plate and support, for installation at the lower part of the manhole of the oil tank, ensuring the positioning and transportation of the material pipes that block explosion-proof materials, and preventing the material from entering the mechanism after filling. Inside, it is fixed by welding, threaded connection or riveting to ensure stability and safety.

Benefits of technology

It realizes stable filling of barrier and explosion-proof materials in the oil tank, avoids the impact on the normal use of the oil tank, ensures uniform filling of the materials, meets the requirements of mechanized filling, and complies with the standards and specifications of the gas station.

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Abstract

The utility model discloses a positioning protection mechanism used for filling barrier explosion-proof materials and an oil tank, the positioning protection mechanism used for filling barrier explosion-proof materials comprises a vertical shaft frame, a vertical shaft, a vertical shaft, a vertical shaft and a vertical shaft, the filter screen or the filter plate is fixedly connected to the periphery of the vertical shaft frame. The positioning protection mechanism disclosed by the utility model is stably arranged at the lower part of the manhole of the oil tank, a space for preventing the blocking explosion-proof material from entering is defined in the oil tank, the normal use of the oil tank is prevented from being influenced by the blocking explosion-proof material, and meanwhile, a material pipe for conveying can be supported and positioned in the process of filling the blocking explosion-proof material.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil tank explosion prevention, in particular to a positioning protection mechanism and an oil tank for filling barrier explosion-proof materials. Background Art

[0002] There is no record of using mechanical automation to fill barrier explosion-proof materials into oil tanks in the prior art. Mechanized operations need to meet the standards and strict requirements of gas stations and relevant departments. Personnel cannot enter the oil tank during the filling process. At the same time, it is also necessary to avoid or reduce adverse effects on the detection and sensing devices in the oil tank, and not change the procedures of the original oil tank's oil inlet, oil outlet, remaining oil detection, temperature detection, etc.

[0003] On the other hand, when filling the oil tank with barrier explosion-proof materials, the explosion-proof materials must be filled evenly and completely to avoid the problem of unfilled or incomplete filling in the corners of the oil tank. Utility Model Content

[0004] The embodiment of the utility model provides a positioning protection mechanism and an oil tank for filling an oil tank with a barrier and explosion-proof material, so as to at least partially meet various requirements for mechanized filling of the barrier and explosion-proof material into the oil tank.

[0005] According to one aspect of the embodiment of the utility model, there is provided a positioning protection mechanism for filling a barrier explosion-proof material, comprising:

[0006] A shaft frame, wherein a continuous vertical space is formed in the shaft frame;

[0007] A filter screen or filter plate fixedly connected to the outer periphery of the shaft frame;

[0008] The positioning and protection mechanism is used to position the material pipe for conveying the barrier and explosion-proof material during the process of filling the barrier and explosion-proof material into the oil tank, and is also used to prevent the barrier and explosion-proof material in the oil tank from entering the internal space of the positioning and protection mechanism after filling.

[0009] In some embodiments, the positioning protection mechanism is disposed at the lower part of the manhole in the oil tank, and the gap between the filter screen or filter plate and the manhole and the bottom of the oil tank is smaller than the diameter of the barrier explosion-proof material.

[0010] In some embodiments, an opening is provided on the upper portion of the filter screen or filter plate, and the opening is used for a material pipe for conveying the barrier explosion-proof material to pass through.

[0011] In some embodiments, the number of the openings is two, and they are symmetrically arranged on the positioning protection mechanism; and / or,

[0012] The opening is a square opening or a circular opening, and the side length of the square opening or the diameter of the circular opening is greater than the diameter of the material tube.

[0013] In some embodiments, the filter plate is an aluminum punching plate, and the diameter of the punching holes on the filter plate is smaller than the diameter of the barrier explosion-proof material.

[0014] In some embodiments, a filter screen is further provided at the bottom of the filter screen or filter plate.

[0015] In some embodiments, the shaft frame comprises:

[0016] Longitudinal support members, at least two of which are used to longitudinally support and fix the positioning protection mechanism;

[0017] The transverse support members are multiple in number, and each of the transverse support members is horizontally connected to the longitudinal support member.

[0018] In some embodiments, the height of the longitudinal support member is smaller than the inner diameter of the oil tank, and the difference between the height and the inner diameter is greater than the diameter of the feed pipe; and / or,

[0019] The longitudinal support members and the transverse support members are made of metal materials resistant to oxidation and corrosion; and / or,

[0020] The cross-sections of the longitudinal support members and the transverse support members are square or circular; and / or,

[0021] The shaft frame is cylindrical, and the diameter of the shaft frame is smaller than the diameter of the manhole; and / or,

[0022] The height of the filter screen or filter plate is greater than the height of the shaft frame, and the top of the filter screen or filter plate is engaged with the bottom of the manhole.

[0023] In some embodiments, the connection between the longitudinal support members and the transverse support members and between the shaft frame and the filter screen or filter plate is any one of the following: welding, threaded connection or riveting.

[0024] Another aspect of the embodiment of the utility model provides an oil tank, in which a positioning protection mechanism according to any one of the above-mentioned embodiments is arranged.

[0025] Compared with the prior art, the utility model has the following advantages:

[0026] The positioning and protection mechanism for filling barrier explosion-proof materials provided in the embodiment of the utility model can be stably arranged at the lower part of the manhole of the oil tank, and defines a space in the oil tank to prevent the barrier explosion-proof materials from entering, thereby avoiding the barrier explosion-proof materials from affecting the normal use of the oil tank, and can also support and position the material pipe used for transportation during the process of filling barrier explosion-proof materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of a positioning protection mechanism for filling barrier explosion-proof materials provided by an embodiment of the utility model;

[0028] Figure 2 It is a structural schematic diagram of a shaft frame provided by an embodiment of the utility model;

[0029] Figure 3 It is a structural schematic diagram of a longitudinal support member provided by an embodiment of the utility model;

[0030] Figure 4 It is a structural schematic diagram of a transverse support member provided by an embodiment of the utility model;

[0031] Figure 5 It is a schematic diagram of the principle of the bottom design of the filter plate provided in one embodiment of the utility model;

[0032] Figure 6 It is a structural schematic diagram of arranging a positioning protection mechanism in an oil tank provided by an embodiment of the utility model.

[0033] Notes on the attached drawings:

[0034] 1. Filter plate; 2. Longitudinal support member; 3. Transverse support member; 4. Filter screen; 5. First connecting hole; 6. Second connecting hole; 7. Third connecting hole; 8. Opening; 9. Manhole; 10. Oil tank. DETAILED DESCRIPTION

[0035] Many specific details are described in the following description to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation disclosed below.

[0036] In the description of the present invention, it should be understood that the descriptions involving orientation, such as up, down, front, back, left, right, etc., the orientation or positional relationship indicated are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the positioning protection mechanism or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0038] In the description of the present invention, reference terms such as "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present invention.

[0039] In order to fill the oil tank with barrier explosion-proof materials, in line with the principle of safety first, combined with the standards and specifications of relevant companies and relevant departments, the barrier explosion-proof technical transformation project for confined spaces, the requirement that personnel do not enter the tank to implement mechanical filling, according to the characteristics and features of the oil tank structure and barrier explosion-proof materials, considering that the barrier explosion-proof materials are round, their specific gravity is slightly higher than that of water, and they are easy to squeeze into the leak after being squeezed. For example, if the normal oil tank is stacked at a height of 2.2 meters to 3 meters, the single extrusion pressure per square meter on the side is not more than 15 kilograms, but after the water injection type oil is filled, the extrusion pressure will be greatly reduced. In summary, in order to ensure that the original operating procedures and functions are not changed after the installation of the barrier explosion-proof materials, the positioning protection mechanism of the utility model is specially designed.

[0040] See also Figure 1 As shown, the embodiment of the utility model discloses a positioning protection mechanism for filling barrier explosion-proof materials, comprising:

[0041] A shaft frame, wherein a continuous vertical space is formed in the shaft frame;

[0042] The filter screen or filter plate 1 is fixedly connected to the outer periphery of the shaft frame.

[0043] The positioning and protection mechanism disclosed in this embodiment can be stably arranged at the lower part of the manhole of the oil tank, and define a space in the oil tank to prevent the barrier explosion-proof material from entering, thereby avoiding the barrier explosion-proof material from affecting the normal use of the oil tank. At the same time, it can also support and position the material pipe used for transportation during the filling process of the barrier explosion-proof material.

[0044] In a specific embodiment, the positioning and protection mechanism is arranged at the lower part of the manhole 9 in the oil tank 10, and is used to position the material pipe for conveying the barrier and explosion-proof material during the process of filling the barrier and explosion-proof material into the oil tank 10, and is also used to prevent the barrier and explosion-proof material in the oil tank from entering the internal space of the positioning and protection mechanism after filling. Therefore, the gap between the filter screen or filter plate and the manhole and the bottom of the oil tank is smaller than the diameter of the barrier and explosion-proof material.

[0045] In some embodiments, the shaft framework comprises:

[0046] Longitudinal support members 2, at least two of which are used to longitudinally support and fix the positioning protection mechanism;

[0047] The transverse support members 3 are multiple in number, and each of the transverse support members is horizontally connected to the longitudinal support member.

[0048] Optionally, the longitudinal support and the transverse support are made of metal materials resistant to oxidation and corrosion. In order to achieve stable support and avoid the movement of the positioning protection mechanism in the oil tank, the material of the oil tank is considered to keep their oxidation points consistent. At the same time, due to the oxidation and corrosion of oil products, Q235.3×3 hot-dip galvanized flat iron can be used as the manufacturing material of the longitudinal support and the transverse support.

[0049] In some embodiments, in combination Figure 2 , Figure 3 and Figure 4 As shown, the height of the longitudinal support member 2 is smaller than the inner diameter of the oil tank 10, and the difference between the two is 300-600 mm, and can be 500 mm. The cross-sections of the longitudinal support member and the transverse support member are square or circular, and the side length of the square or the diameter of the circle ranges from 20 mm to 50 mm. The shaft frame is cylindrical, and the diameter of the shaft frame is smaller than the diameter of the manhole. The height of the filter screen or filter plate is greater than the height of the shaft frame, the top of the filter screen or filter plate is engaged with the bottom of the manhole, and the bottom of the filter screen or filter plate is engaged with the bottom of the oil tank.

[0050] In a specific embodiment, the longitudinal and transverse support members are manufactured according to the measured inner diameter of the oil tank and the size of the manhole.

[0051] See also Figure 3 As shown, in an optional embodiment, the height of the longitudinal support member 2 is approximately the inner diameter of the oil tank minus 500mm, and the main support connected to the transverse support member 3 is the longitudinal support member 2, which is the height of the oil tank minus 500mm. Optionally, the oil tank with a height lower than 2.2m is connected with 4 transverse support members 3, and the oil tank with a height higher than 2.2m is connected with 5 transverse support members 3. One transverse support member 3 is connected to each end of the longitudinal support member 2, and the other transverse support members 3 are connected to the middle of the longitudinal support member. When connecting, pay attention to connecting the longitudinal support member 3 to the inner side of the circular ring formed by the transverse support members. Preferably, the connecting ends of the circular ring are arranged on the same vertical line.

[0052] See also Figure 4As shown, the diameter of the ring formed by the transverse support member is 20mm smaller than the inner diameter of the manhole, and the cutting length is the inner diameter of the manhole minus 20mm multiplied by the pi plus 10mm, which is the actual length. The first connecting hole that is rounded at 10mm at both ends is used to form a ring. When the overall diameter of the positioning protection mechanism is not greater than 500mm, four second connecting holes can be set to connect the four longitudinal support members.

[0053] In some embodiments, the connection between the longitudinal support member 2 and the transverse support member 3 and between the shaft frame and the filter screen or filter plate 1 is any one of the following: welding, threaded connection or riveting.

[0054] Specifically, considering the special environment and safety of the construction of gas stations or oil depots, it is not suitable to weld at the processing site, so a soft connection method can be used, such as drilling holes and then riveting or threading. Of course, if prefabrication is possible, welding can also be used for processing.

[0055] In some embodiments, the filter plate 1 is an aluminum punching plate, the diameter of the punching holes on the filter plate 1 is smaller than the diameter of the barrier explosion-proof material, and the thickness of the filter plate 1 ranges from 0.5 to 3 mm.

[0056] Optionally, taking into account the extrusion force exerted on the filter screen or filter plate 1 in the oil tank, it is convenient to remove the positioning protection mechanism from the oil tank later. The friction force formed by the mesh surface of the filter screen and the surface structure of the explosion-proof material is greater, so an aluminum punching plate with a thickness of more than 0.7 is preferred.

[0057] In a specific embodiment, in combination Figure 5 As shown, in order to fit the bottom of the filter plate to the bottom of the oil tank, firstly, the aluminum punching plate with a width of 100mm is designed and cut. One end is riveted to the longitudinal support, and it is wrapped tightly along the column of the shaft frame and fixed with aluminum rivets. When riveting, the aluminum punching plate is 500mm higher than the shaft frame, and the other end is 100mm higher. An arc is opened at the bottom of the shaft frame according to the diameter of the oil tank to ensure that the shaft goes down to the bottom of the oil tank and the oil tank arc is consistent. In the arc shearing method, the 100mm extra when cutting the material is left with 50mm at both ends of the material, and the remaining width is divided into 4 equal parts. A circle is drawn on the center line of the first and third equal parts according to the radius of the oil tank. The arc width ends at the equal division line, and the second and fourth equal parts are connected with an arc.

[0058] In some embodiments, in combination Figure 1 As shown, a filter screen 4 is further provided at the bottom of the filter screen or filter plate 1. The filter screen 4 is used to prevent solid matter at the bottom of the oil tank from entering the internal space of the positioning protection mechanism.

[0059] In some embodiments, see Figure 6As shown, an opening 8 is provided on the upper portion of the filter screen or filter plate 1, and the opening is used for a material pipe for conveying the barrier explosion-proof material to pass through.

[0060] In some embodiments, the number of the openings 8 is two, which are symmetrically arranged on the positioning protection mechanism, and the openings 8 are formed by cutting out parts of the filter screen or filter plate 1, combined with Figure 6 As shown, the bottom of the cut portion is connected to the filter screen or filter plate 1.

[0061] Optionally, the opening 8 is a square opening or a circular opening, and the side length of the square opening or the diameter of the circular opening is greater than the diameter of the material pipe for conveying the barrier and explosion-proof material.

[0062] In a specific embodiment, two openings of 200×200 mm are opened from the lowest point of the bottom of the filter plate 4 (i.e., the lowest point of the inner diameter of the oil tank) upwards near the manhole. When opening, the upper, left and right parts of the opening position are cut open, and the bottom side cannot be cut open. These two openings are prefabricated openings for placing the material pipe when the explosion-proof material is filled on the left and right. After the explosion-proof material is filled, the cut filter plate is pushed inwards, and another filter plate is inserted at the upper end to ensure that the explosion-proof material does not fall out.

[0063] In this embodiment, there is no gap between the positioning protection mechanism and the manhole, or the gap cannot pass through the explosion-proof material, and the positioning protection mechanism cannot shake in the manhole, so the positioning protection mechanism is stabilized to ensure that the positioning protection mechanism will not deviate.

[0064] Another aspect of the embodiment of the present utility model provides an oil tank 10, in which a positioning protection mechanism according to any one of the above-mentioned embodiments is arranged.

[0065] It should be noted that although the utility model is disclosed as above in the form of a preferred embodiment, it is not intended to limit the utility model. Any technical personnel in this field may make possible changes and modifications without departing from the spirit and scope of the utility model. Therefore, the scope of protection of the utility model shall be based on the scope defined by the claims of the utility model.

Claims

1. A positioning protection mechanism for filling barrier explosion-proof materials, characterized in that: include: A shaft frame, wherein a continuous vertical space is formed in the shaft frame; A filter screen or filter plate fixedly connected to the outer periphery of the shaft frame; The positioning and protection mechanism is used to position the material pipe for conveying the barrier and explosion-proof material during the process of filling the barrier and explosion-proof material into the oil tank, and is also used to prevent the barrier and explosion-proof material in the oil tank from entering the internal space of the positioning and protection mechanism after filling.

2. The positioning protection mechanism according to claim 1, characterized in that: The positioning protection mechanism is arranged at the lower part of the manhole in the oil tank, and the gap between the filter screen or filter plate and the manhole and the bottom of the oil tank is smaller than the diameter of the barrier explosion-proof material.

3. The positioning protection mechanism according to claim 1, characterized in that: An opening is formed on the upper portion of the filter screen or filter plate, and a material pipe for conveying the barrier explosion-proof material passes through the opening.

4. The positioning protection mechanism according to claim 3, characterized in that: The number of the openings is two, and they are symmetrically arranged on the positioning protection mechanism; and / or, The opening is a square opening or a circular opening, and the side length of the square opening or the diameter of the circular opening is greater than the diameter of the material tube.

5. The positioning protection mechanism according to any one of claims 1 to 4, characterized in that: The filter plate is an aluminum punching plate, and the diameter of the punching holes on the filter plate is smaller than the diameter of the barrier explosion-proof material.

6. The positioning protection mechanism according to any one of claims 1 to 4, characterized in that: A filter screen is also provided at the bottom of the filter screen or the filter plate.

7. The positioning protection mechanism according to any one of claims 1 to 4, characterized in that: The shaft frame comprises: Longitudinal support members, at least two of which are used to longitudinally support and fix the positioning protection mechanism; The transverse support members are multiple in number, and each of the transverse support members is horizontally connected to the longitudinal support member.

8. The positioning protection mechanism according to claim 7, characterized in that: The height of the longitudinal support is smaller than the inner diameter of the oil tank, and the difference between the height and the inner diameter is larger than the diameter of the feed pipe; and / or, The longitudinal support members and the transverse support members are made of metal materials resistant to oxidation and corrosion; and / or, The cross-sections of the longitudinal support members and the transverse support members are square or circular; and / or, The shaft frame is cylindrical, and the diameter of the shaft frame is smaller than the diameter of the manhole in the oil tank; and / or, The height of the filter screen or filter plate is greater than the height of the shaft frame, and the top of the filter screen or filter plate is engaged with the bottom of the manhole.

9. The positioning protection mechanism according to claim 7, characterized in that: The connection between the longitudinal support members and the transverse support members and between the shaft frame and the filter screen or filter plate is any one of the following: welding, threaded connection or riveting.

10. An oil tank, characterized in that: The oil tank is provided with a positioning protection mechanism according to any one of claims 1-9.