Steel strand pay-off device for anchor cable machining

The steel strand pay-off device with adjustable clamping rollers and cross-shaped brackets addresses the challenges of cumbersome and unsafe anchor cable processing by securely fixing the steel strand drum, enabling efficient and safe withdrawal and processing.

CN222138292UActive Publication Date: 2024-12-10WUHAN SURVEYING GEOTECHN RES INST OF MCC
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Patent Information

Application Number
CN202420975263.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-10
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Existing anchor cable processing devices are cumbersome, require multiple workers for operation, result in material waste due to loose steel strands, and pose safety risks from scattered wires, while existing solutions are complex and difficult to transport.

Method used

A steel strand pay-off device with cross-shaped brackets and clamping rollers that securely fix the steel strand drum, allowing withdrawal without unpacking, featuring adjustable clamping to accommodate different diameters and prevent loosening.

Benefits of technology

Facilitates easy and safe processing of anchor cables by preventing loose strands, reducing labor intensity, minimizing material waste, and ensuring operator safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel strand pay-off device for anchor cable machining. The pay-off device comprises a first support, a second support and a plurality of clamping rollers, wherein the first support and the second support are arranged in parallel, and the clamping rollers are connected between the two supports. Space used for containing a steel strand coil is formed among the clamping rollers. A steel strand drawing hole is formed in the center of the first bracket; the two ends of each clamping roller are respectively provided with a screw rod, adjusting sliding ways matched with the clamping rollers in number are symmetrically arranged on the first support and the second support, the adjusting sliding ways on each support are distributed in a radial mode with the center of the support as the circle center, and the screw rods at the two ends of each clamping roller are respectively embedded into the corresponding adjusting sliding ways on the first support and the second support. And a locking nut is used for fixing and locking. According to the diameter of the whole steel strand, the steel strand can be clamped and fixed, the steel strand can be conveniently withdrawn, anchor cable machining is facilitated, the steel strand is pulled out from the inner ring, and the steel strand is prevented from flying out and hurting operators in a bouncing mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of anchor cable processing, in particular to a steel strand pay-off device used for processing anchor cables in foundation pits and slopes. Background Art

[0002] Anchor cable is a commonly used support structure in foundation pit and slope engineering. The anchor cable material is usually steel strand, which is made of several steel wires with a diameter of about 5-8mm. The steel wire is generally purchased in a whole coil. After being transported to the construction site, it is processed and cut according to the designed length, and then several steel wires are twisted into anchor cable steel strand. When cutting and processing the steel strand on the construction site, the packaging on the whole coil of material needs to be removed and the steel wire is directly pulled out of the coil. After removal, the steel strand loses its restraint and becomes loose. As the anchor cable loosens, the upper anchor cable will squeeze the lower anchor cable, which is not conducive to pulling the anchor cable out of the coil, making it difficult to withdraw the anchor cable. The next time the anchor cable is processed, the squeezed anchor cable can only be cut off by fire welding, resulting in material waste; and each time the anchor cable is cut, multiple people are required to assist in the operation, which increases the labor intensity of the workers.

[0003] To solve the above problems, a Chinese patent with authorization announcement number CN 209936447 U discloses a device for processing anchor cables, including a chassis, a first support column, a second support column and a roller device, one end of the first support column and the second support column are connected to the chassis, the roller device is located between the two support columns, and includes a roller body, a telescopic connection, a first rotating shaft and a second rotating shaft, the roller body is rotatably installed between the two support columns through the first rotating shaft and the second rotating shaft, the two ends of the roller body are respectively connected to the first rotating shaft and the second rotating shaft through the telescopic connection, and the first support column and the second support column are both provided with locking members for locking or loosening the first rotating shaft and the second rotating shaft. When processing the anchor cable, this patent installs the wire reel on the drum body, pulls the anchor cable head forward, and drives the drum to rotate. When the person in front pulls the anchor cable to the cutting machine for cutting according to the designed size, the first rotating shaft and the second rotating shaft are locked by the locking member, and then the anchor cable is cut. When withdrawing the steel strand, it starts from the outside of the entire reel of material. It is easy to operate and convenient to process the anchor cable. However, the structure of the device is relatively complicated, the entire device takes up more space, and is not easy to carry. In addition, the steel strand of the device is still wound from the outer ring, and the removed steel strand will still become loose due to the loss of restraint. Summary of the invention

[0004] In view of the deficiencies in the prior art, the utility model provides a steel strand pay-out device for anchor cable processing. The device has a simple structure and is easy to carry. After the whole coil of steel strand is fixed by the device, it is not easy to loosen, which is convenient for the steel strand to be withdrawn and is beneficial to the anchor cable processing. The steel strand is pulled out from the inner ring without becoming loose. The position of the connecting piece can also be adjusted according to the diameter of the steel strand to facilitate its clamping and fixing.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a steel strand pay-out device for anchor cable processing, the pay-out device comprising a first bracket, a second bracket and a plurality of clamping rollers connected between the two brackets, the first bracket having a steel strand drawing hole at the center position; a plurality of clamping rollers are dispersedly arranged at positions adjacent to the edges of the two brackets, and a space for placing the steel strand drum is formed between the plurality of clamping rollers; screws are respectively provided at both ends of each clamping roller, and adjustment slides matching the number of clamping rollers are symmetrically provided on the first bracket and the second bracket, the adjustment slides on each bracket are radially distributed with the center of the bracket as the center of the circle, and the screws at both ends of each clamping roller are respectively embedded in the corresponding adjustment slides on the first bracket and the second bracket, and are fixed and locked by locking nuts.

[0006] The better technical solution of the utility model: the first bracket and the second bracket are both cross-shaped brackets, wherein a square steel wire drawing hole is provided at the center of the first bracket; four clamping rollers are provided, and the adjustment slides are respectively arranged on the four support arms of the cross-shaped bracket.

[0007] The preferred technical solution of the utility model is as follows: the first bracket and the second bracket are respectively provided with fixing feet at the ends in contact with the ground; the fixing feet are triangular brackets formed by welding two sections of 10-15 cm square tubes and the bracket body.

[0008] The better technical solution of the utility model is as follows: the clamping roller includes a fastening rod in the middle and a roller sleeved outside the fastening rod, the two ends of the fastening rod extend out of the roller, and the parts extending out of the roller are respectively provided with threads to form screws, and gaskets are respectively provided on the screws at both ends of the clamping roller, the gaskets are sleeved on the screws, and are fastened by locking nuts.

[0009] The utility model has a better technical solution: the steel strand pulling hole is a square hole welded by four steel bars, and the four support arms of the first bracket are respectively arranged on the center line of each side of the steel strand pulling hole; each support arm of the first bracket is composed of two parallel square tubes, and a spacing of 5 to 10 cm is provided between the two square tubes to form an adjustment slideway, one end of the two square tubes is welded to the steel bars constituting the steel strand pulling hole, and the other end is connected by a connecting piece.

[0010] The better technical solution of the utility model is as follows: the second bracket is a cross-shaped bracket formed by two support rods cross-fixed, and the two adjacent arms of the cross-shaped bracket are connected by a connecting rod; each support rod is composed of two parallel square tubes, and a spacing of 5 to 10 cm is provided between the two square tubes to form an adjustment slide, and the two ends of the two square tubes are respectively connected by connecting pieces.

[0011] Beneficial effects of the utility model:

[0012] (1) The utility model includes two cross-shaped support frames, which are connected by a clamping roller. The steel winch can be placed between the two cross-shaped support frames and clamped and fixed by screws at both ends of the clamping roller. After the whole coil of anchor cable material is fixed by the device, it is not easy to loosen, which is convenient for the withdrawal of the steel strand and is beneficial to the processing of the anchor cable.

[0013] (2) When processing anchor cables, the utility model pulls out the steel strands from the inner ring of the steel capstan without opening the outer packaging of the steel strands, thereby preventing the steel strands from spreading out and flying out to injure operators.

[0014] (3) The two cross support frames of the utility model are both provided with adjustment slides, and each locking screw can be moved and adjusted along the adjustment slides according to the diameter of the steel strand drum to clamp and fix the steel strand, which can adapt to steel strand drums of different diameters and avoid the loosening of the steel strand drum during the process of reducing the diameter of the steel strand drum;

[0015] (4) The utility model is easy to manufacture, can be processed and manufactured on site, and is easy to carry after being disassembled. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the first bracket in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the second bracket in the utility model;

[0019] Figure 4 It is a schematic diagram of the clamping roller of the utility model;

[0020] Figure 5 It is a reference diagram of the use status of the utility model.

[0021] In the figure: 1 - first bracket, 2 - second bracket, 3 - clamping roller, 4 - steel strand pulling hole, 5 - screw rod, 6 - adjustment slide, 7 - fixing foot, 8 - connecting piece, 9 - steel strand drum, 10 - connecting rod, 11 - gasket, 12 - fastening nut. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] The embodiment provides a steel strand pay-off device for anchor cable processing, such as Figures 1 to 5 As shown, the wire-releasing device includes a first bracket 1 and a second bracket 2 arranged in parallel and a plurality of clamping rollers 3 connected between the two brackets, wherein the first bracket 1 and the second bracket 2 are both cross-shaped brackets, wherein a square steel strand drawing hole 4 is provided at the center position of the first bracket 1; four clamping rollers 3 are provided, and the four clamping rollers 3 are dispersedly arranged on the cross arms of the two brackets, and a space for placing the steel strand drum 9 is formed between the four clamping rollers 3. The clamping roller 3 includes a fastening rod in the middle and a roller sleeved outside the fastening rod. The two ends of the fastening rod extend out of the roller, and the parts extending out of the roller are respectively provided with threaded screws 5. Adjustment slideways 6 are respectively provided on the four support arms of the first bracket 1 and the second bracket 2. The adjustment slideways 6 on the first bracket 1 and the second bracket 2 are correspondingly arranged, and the adjustment slideways 6 on each bracket are radially distributed with the center of the bracket as the center of the circle. Gaskets 11 are respectively provided on the screws 5 at both ends of the clamping roller 3. The screws 5 at both ends of each clamping roller 3 are respectively embedded in the corresponding adjustment slideways 6 on the first bracket 1 and the second bracket 2. The gaskets 11 are sleeved on the screws 5 and fixed and locked by the locking nuts 12. Each clamping roller 3 can move along the adjustment slideway 6 to change its position to adapt to steel capstans of different diameters.

[0024] The embodiment provides a steel strand pay-off device for anchor cable processing, such as Figure 3 As shown, the steel strand pulling hole 4 is a square hole welded by four steel bars, and the four support arms of the first bracket 1 are respectively arranged on the midline of each side of the steel strand pulling hole 4; each support arm of the first bracket 1 is composed of two parallel square tubes, with a spacing of 5 to 10 cm between the two square tubes to form an adjustment slide 6, one end of the two square tubes is welded to the steel bars constituting the steel strand pulling hole 4, and the other end is connected by a connector 8. Figure 4 As shown, the second bracket 1 is a cross bracket formed by two cross-fixed support rods, and the two adjacent arms of the cross bracket are connected by a connecting rod 10; each support rod is composed of two parallel square tubes, and a spacing of 5 to 10 cm is set between the two square tubes to form an adjustment slide 6, and the two ends of the two square tubes are respectively connected by a connecting piece 8. The first bracket 1 and the second bracket 2 are respectively provided with fixed feet 7 at the ends in contact with the ground; the fixed feet 7 are formed by welding two sections of 10 to 15 cm square tubes and the bracket body to form a triangular bracket.

[0025] The two brackets in the utility model, one is used to fix the steel winch, and the other is convenient for pulling out the steel strand; in specific use, first remove the two clamping rollers 3 on the upper part, and place the entire steel strand drum 9 directly between the first bracket 1 and the second bracket 2 without disassembling, and then install and adjust the positions of the two clamping rollers 3 on the upper part, and fix and lock them with the locking bolts 12 to clamp the steel strand drum 9, such as Figure 5 As shown. Then the ends of the steel strands in the inner circle of the steel strand drum 9 are pulled out from the steel strand drawing holes 4 on the first bracket 1, so as to achieve the purpose of laying out the wires. In the process of drawing out the steel strands, the steel strand drum 9 is fixed and clamped by the four clamping rollers 3, and will not be loose, which is convenient for the withdrawal of the steel strands and is beneficial for the processing of the anchor cable; and when processing the anchor cable, the steel strands are drawn out from the inner circle of the steel strand drum without unpacking the outer packaging of the steel strands, so as to avoid the steel strands from being scattered and flying out, which may injure the operator.

[0026] The above is only one embodiment of the utility model, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the attached claims.

Claims

1. A steel strand pay-off device for anchor cable processing, characterized in that: The wire-releasing device comprises a first bracket (1), a second bracket (2) and a plurality of clamping rollers (3) connected between the two brackets, wherein a steel strand drawing hole (4) is provided at the center of the first bracket (1); the plurality of clamping rollers (3) are dispersedly arranged at positions adjacent to the edges of the two brackets, and a space for placing a steel strand drum (9) is formed between the plurality of clamping rollers (3); screw rods (5) are provided at both ends of each clamping roller (3), and adjustment slideways (6) matching the number of clamping rollers (3) are symmetrically provided on the first bracket (1) and the second bracket (2), and the adjustment slideways (6) on each bracket are radially distributed with the center of the bracket as the center of the circle, and the screw rods (5) at both ends of each clamping roller (3) are respectively embedded in the corresponding adjustment slideways (6) on the first bracket (1) and the second bracket (2), and are fixed and locked by locking nuts (12).

2. A steel strand pay-off device for anchor cable processing according to claim 1, characterized in that: The first bracket (1) and the second bracket (2) are both cross-shaped brackets, wherein a square steel strand drawing hole (4) is provided at the center of the first bracket (1); four clamping rollers (3) are provided, and the adjustment slideways (6) are respectively arranged on the four support arms of the cross-shaped bracket.

3. A steel strand pay-off device for anchor cable processing according to claim 1 or 2, characterized in that: The first bracket (1) and the second bracket (2) are respectively provided with fixing feet (7) at the ends in contact with the ground; the fixing feet (7) are triangular brackets formed by welding two sections of 10-15 cm square tubes and a bracket body.

4. A steel strand pay-off device for anchor cable processing according to claim 1 or 2, characterized in that: The clamping roller (3) comprises a fastening rod in the middle and a roller sleeved outside the fastening rod. The two ends of the fastening rod extend out of the roller, and the parts extending out of the roller are respectively provided with threaded screws (5). The screws (5) at the two ends of the clamping roller (3) are respectively provided with gaskets (11). The gaskets (11) are sleeved on the screws (5) and fastened by locking nuts (12).

5. The steel strand pay-off device for anchor cable processing according to claim 2, characterized in that: The steel strand pulling hole (4) is a square hole formed by welding four steel bars, and the four support arms of the first bracket (1) are respectively arranged on the midline of each side of the steel strand pulling hole (4); each support arm of the first bracket (1) is composed of two parallel square tubes, and a spacing of 5 to 10 cm is provided between the two square tubes to form an adjustment slideway (6), one end of the two square tubes is welded to the steel bars constituting the steel strand pulling hole (4), and the other end is connected via a connecting piece (8).

6. A steel strand pay-off device for anchor cable processing according to claim 2, characterized in that: The second bracket (2) is a cross-shaped bracket formed by two cross-fixed support rods, and two adjacent arms of the cross-shaped bracket are connected by a connecting rod (10); each support rod is composed of two parallel square tubes, and a spacing of 5 to 10 cm is provided between the two square tubes to form an adjustment slideway (6), and the two ends of the two square tubes are respectively connected by a connecting piece (8).