Advanced case capable of changing water production process

Abstract

The utility model discloses an advanced case capable of changing a water production process. The advanced case comprises an integrated case body, the integrated box body is internally provided with mounting and fixing positions adaptive to various components; an electric control box is arranged on the integrated box body; an integrated touch screen controller is mounted in a hole in the front surface of the electric control box; a direct-current power supply and an adjustable EDI direct-current power supply are mounted on the bottom surface in the electric control box; according to the utility model, the problem that the changeable process of the current customized central ultrapure water machine is not enough for enterprises to consider is solved, the integration, modularization and standardization of the production are realized, the production efficiency is improved, the labor cost is reduced, and the product quality and the market competitiveness are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of water production, in particular to an advanced chassis with a variable water production process. Background Art

[0002] There are many water production processes and equipment available for ultrapure water production. Currently, in the projects under public bidding, there are processes that require the use of full ion exchange technology to produce ultrapure water, processes that require the use of reverse osmosis + full ion exchange combined technology to produce ultrapure water; processes that require the use of reverse osmosis + EDI electrodeionization + ion exchange combined technology to produce ultrapure water; and processes that require the use of multi-stage reverse osmosis + multi-stage electrodeionization combined technology to produce ultrapure water. The water supply conditions, water production processes and water outputs given in various biddings vary greatly; with so many changes in bidding water production processes, companies have to employ many highly qualified designers to process and produce customized products in a limited time according to bidding requirements. Design, selection of process equipment, structural design of water production equipment, equipment production and assembly, and on-site installation and commissioning. For such winning equipment, it is difficult to unify the manufacturing standards, and the central pure water / high-purity water / ultrapure water machines produced are almost all non-standard products, with basically different appearances and structures, and the equipment quality is difficult to reach the level of excellence in European and American products. In addition, non-standard customized products require high qualifications of production technicians and high wages; each link of production requires a lot of human resources, and the labor cost doubles. Generally speaking, if the material cost of producing a customized product is A, the labor input cost of customized product production is also A. Therefore, the total cost of customized production is about 2A. With such high production costs, it is difficult for enterprises to make profits and survive under certain market price conditions.

[0003] The shortage of human resources is a major problem facing the hydraulic equipment manufacturing industry today. Due to the impact of the epidemic, traditional manufacturers of customized hydraulic equipment are short of high-end talents. Due to the ever-changing bidding processes in the market, the design and production departments of enterprises are overwhelmed and struggling. In addition, customized hydraulic equipment has a wide range of requirements, requires a lot of design personnel, requires a lot of production manpower, wastes a lot of materials, consumes a lot of water and electricity per unit of production capacity, has a long production cycle, low efficiency, poor quality, and high cost. This kind of traditional manufacturing of customized pure water / high-purity water / ultrapure water equipment to meet market demand is no longer suitable for the requirements of the current development of China's public bidding situation, and must transform the way of producing products → take the path of modular standardized products.

[0004] It is necessary to provide a modular, standardized, integrated box for variable water production processes to solve the problem that companies are overwhelmed by the ever-changing processes of today's customized central ultrapure water machines, so that production can be integrated, modularized and standardized, improve production efficiency, reduce labor costs, and enhance product quality and market competitiveness. Utility Model Content

[0005] The purpose of the utility model is to provide an advanced chassis with a variable water production process, so as to solve the problems in the prior art of high production cost, large labor volume, poor product quality and high production cost of non-standard customized products. In this way, the enterprise is promoted to transform towards modularized, standardized and integrated production of central pure water / high-purity water / ultrapure water machines, and the competitiveness of products in the market is improved.

[0006] The utility model is realized by the following technical solutions:

[0007] An advanced chassis for variable water production process, comprising an integrated box; the interior of the integrated box is provided with mounting and fixing positions suitable for various components; an electric control box is arranged on the integrated box; an integrated touch screen controller is installed in a hole on the front of the electric control box; a DC power supply and an adjustable EDI DC power supply are installed on the bottom of the electric control box.

[0008] Furthermore, the size of the integrated box is 58*58*148mm; the four corners of the four vertical sides of the integrated box and the four corners of the top side are 90-degree 20*20mm arc-shaped corners; the intersection angles of the four sides on the top are 1 / 8 rounded.

[0009] Furthermore, the installation and fixing position includes a pretreatment fixing plate, a sterilization fixing plate, a water tank fixing plate, a dual pump mounting plate, a motor fixing plate and a filter mounting plate.

[0010] Furthermore, the integrated box is provided with a front door, a rear door, a left lower door, a right lower door, a left upper door and a right upper door for facilitating the installation and maintenance of components; the front door and the rear door are used for installing and maintaining component three or component four; the left lower door and the right lower door are used for installing and maintaining components one, two, five, six, seven and eight; the left upper door and the right upper door are used for installing and maintaining electrical equipment.

[0011] Furthermore, the integrated box is provided with a main power switch, a power plug installation position and cooling exhaust ventilation holes; the front of the electric control box is provided with an integrated monitoring equipment installation hole with an opening size of 140mm*210mm.

[0012] Furthermore, the integrated box is respectively provided with a tap water inlet, a 1RO water production / drainage outlet, a 2RO water production / return water outlet, a 2EDI water production / return water outlet, and a 3MB water production / return water outlet.

[0013] Furthermore, the integrated box is provided with casters.

[0014] Beneficial effects of the utility model:

[0015] The utility model solves the problem that enterprises are overwhelmed by the ever-changing processes of today's customized central ultrapure water machines, and realizes integrated modularization and standardization in production, improves production efficiency, reduces labor costs, improves product quality and market competitiveness, and solves the problems of high production cost, large labor volume, poor product quality and high production cost of non-standard customized products. This equipment promotes enterprises to transform to modularized, standardized and integrated production of central pure water / high-purity water / ultrapure water machines, and improves the competitiveness of products in the market; the utility model is an integrated equipment chassis of a variable water production process composed of various functional water treatment components. Regardless of the water production process and equipment required by the user, various water treatment modular components can be installed in the chassis, so that the water production process meets the user's bidding requirements; the equipment chassis of the variable water production process of the utility model not only has the function of independently producing pure water or high-purity water or ultrapure water, but also has the function of synchronously producing pure water / high-purity water / ultrapure water by quality, and has the multi-function of synchronously and independently circulating and supplying pure water or high-purity water or ultrapure water to the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front structure of the integrated box according to the embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the back structure of the integrated box according to the embodiment of the utility model;

[0018] Figure 3 It is a schematic diagram of the internal structure of the integrated box according to an embodiment of the utility model.

[0019] In the attached figure: 1-integrated box; 2-installation fixing position; 3-integrated touch screen controller; 4-arc-shaped four corners; 5-1 / 8 rounded corners; 6-main power switch; 7-power plug installation position; 8-cooling exhaust vent; 9-tap water inlet; 10-1RO water production / drainage outlet; 11-2RO water production / return water outlet; 12-2EDI water production / return water outlet; 13-3MB water production / return water outlet; 14-front door; 15-rear door; 16-left lower door; 17-right lower door; 18-left upper door; 19-right upper door. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.

[0021] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0022] In the present invention, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features; in addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0024] Reference Figures 1 to 3 , an advanced chassis for variable water production process, including an integrated box body 1; the integrated box body 1 is provided with mounting and fixing positions 2 suitable for various components; an electric control box is provided on the integrated box body 1; an integrated touch screen controller 3 is installed in the front hole of the electric control box; a DC power supply and an adjustable EDI DC power supply are installed on the bottom surface of the electric control box.

[0025] Specifically, in this embodiment, the size of the integrated box 1 is 58*58*148mm; the four corner edges of the four vertical sides of the integrated box 1 and the four corners intersecting the top side are 90-degree 20*20mm arc-shaped corner edges 4; the intersection angle of the four sides on the top is 1 / 8 rounded corner 5.

[0026] Specifically, in this embodiment, the installation and fixing position 2 includes a pretreatment fixing plate, a sterilization fixing plate, a water tank fixing plate, a dual pump installation plate, a motor fixing plate and a filter installation plate.

[0027] Specifically, in this embodiment, the integrated box 1 is provided with a front door 14, a rear door 15, a left lower door 16, a right lower door 17, a left upper door 18 and a right upper door 19 for facilitating the installation and maintenance of components; the front door 14 and the rear door 15 are used for installing and maintaining component three or component four; the left lower door 16 and the right lower door 17 are used for installing and maintaining components one, two, five, six, seven and eight; the left upper door 18 and the right upper door 19 are used for installing and maintaining electrical equipment.

[0028] Specifically, in this embodiment, the integrated box 1 is provided with a main power switch 6, a power plug installation position 7 and a cooling exhaust ventilation hole 8; the front of the electric control box is provided with an integrated monitoring equipment installation hole with an opening size of 140mm*210mm.

[0029] Specifically, in this embodiment, the integrated box 1 is provided with a tap water inlet 9, a 1RO water production / drainage outlet 10, a 2RO water production / return water outlet 11, a 2EDI water production / return water outlet 12, and a 3MB water production / return water outlet 13.

[0030] Specifically, in this embodiment, the integrated box 1 is provided with casters.

[0031] Example:

[0032] The utility model divides the central pure water / high-purity water / ultrapure water production process system into multiple subsystems with different functions, and first integrates the functional equipment in the subsystem into modular standardized components. The method is as follows

[0033]

[0034] Classification One-time integrated modular component configuration Equipment list Description:

[0035] Each 52-numbered component can be installed in a 52-chassis. The dimensions of the 52-chassis are length 52*width 52*height 138cm;

[0036] Each 58-numbered component can be installed in a 58-chassis. The dimensions of the 58-chassis are length 58*width 58*height 148cm.

[0037] With 52 modular components integrated at the first time, 17 standardized complete systems of water production processes can be combined as follows:

[0038] Use 52 modular components to combine 4 types of central direct drinking water (1st level RO*2 sets) / pure water (2nd level RO*2 sets) / water supply host configuration table:

[0039]

[0040] 52 modular components can be used to combine 3 types of central laboratory analysis 3-level pure water system / supply host configuration table:

[0041]

[0042]

[0043] 52 modular components can be used to combine 4 types of central laboratory analysis level 1 pure water system / supply host configuration table:

[0044]

[0045]

[0046] 52 modular components can be used to combine 6 types of central laboratory analysis level 1 ultrapure water production / supply host configuration table:

[0047]

[0048]

[0049] 58 modular components can be used to combine various pure water production process standardized complete systems as follows:

[0050] 58 components are used to modularize 4 types of central direct drinking water (1st level RO*2 sets) / pure water (2nd level RO*2 sets) / water supply host configuration table:

[0051]

[0052]

[0053] 58 components are used to modularize 3 types of central laboratory analysis 3-level pure water system / supply host configuration table:

[0054]

[0055] 58 components are used to modularize 4 types of central laboratory analysis of Class 1 pure water production / supply host configuration table:

[0056]

[0057] 58 modular components can be used to combine 6 types of central laboratory analysis level 1 ultrapure water production / supply host configuration table:

[0058]

[0059]

[0060] Detailed description of the innovative features of the utility model and the problems it solves

[0061] The utility model first combines various water treatment functional subsystems into modular components, and then uses various functional water treatment subsystem modular components to perform pure water / high-purity water / ultrapure water production process system combination according to the requirements of the water quality, water production process, and water production standard given by the bidding user. This method of using functional water treatment subsystem modular components to secondary integrate and combine into a set according to the user's water production process requirements is the innovation point of the utility model.

[0062] 1. Each functional water treatment subsystem is integrated into a modular component. This can realize the batch assembly and production of functional water treatment subsystem components, provide a standard raw material preparation plan for large-scale enterprises to quickly produce pure water / high-purity water / ultrapure water system equipment, and improve the labor efficiency of the assembly and production of each functional water treatment subsystem by more than 10 times, and reduce the labor input cost of customized water treatment functional subsystems by more than 90%.

[0063] 2. By using various component products of the utility model, according to market bidding and user requirements, it is possible to quickly carry out the combination of pure water / high-purity water / ultra-pure water production process system equipment required by bidding users, thereby improving the assembly efficiency of the complete set of equipment by more than 10 times and reducing the total assembly cost by more than 90%.

[0064] 3. The variable component rapid water production process system secondary integration method of the utility model refers to the ability to rapidly produce a central direct drinking water production / supply integrated machine with a double backup of 400-4800GPD using a 1st-level RO process under the condition that the standardized functional components remain unchanged; it can rapidly produce a central pure water production / supply integrated machine with a double backup of 400-2400GPD using a 2nd-level RO process; it can rapidly produce a water production system using a combination of full ion exchange technology. Central pure water / high-purity water / ultrapure water production / supply integrated machine with a production capacity of 100-4800GPD; Central pure water / high-purity water / ultrapure water production / supply integrated machine with a production capacity of 100-4800GPD using a combination of 1-stage RO+ion exchange technology; Central pure water / high-purity water / ultrapure water production / supply integrated machine with a production capacity of 100-4800GPD using a combination of multi-stage RO+multi-stage EDI+multi-stage ion exchange technology. That is, under the condition that the standardized functional components remain unchanged, more than 17 kinds of pure water / high-purity water / ultrapure water production process systems can be combined and changed, with a water production capacity of 200-4800GPD, which can basically meet 80% of the market bidding and user needs of various pure water / high-purity water / ultrapure water production process requirements.

[0065] 4. The utility model can solve the following problems currently faced by water treatment companies:

[0066] At present, small-scale central pure water / high-purity water / ultrapure water production and supply machines on the market generally adopt split structures. That is, the water production equipment is composed of multiple sets of equipment, and the water supply equipment is composed of multiple sets of split-type on-site equipment. This water production process equipment cannot meet the requirements of fast on-site installation and construction of contract equipment, which in disguise increases the investment of installation site design, construction, and installation personnel, and increases the cost of on-site construction projects; and it is difficult to ensure the quality of the contract product when installing equipment on-site.

[0067] 5. The utility model is an integrated equipment chassis for variable water production process composed of various functional water treatment components. Regardless of the water production process and equipment required by the user, various water treatment modular components can be installed in the chassis to make the water production process meet the user's bidding requirements.

[0068] 6. The equipment chassis of the variable water production process of the utility model has 4 specifications. It not only has the function of independently producing pure water, high-purity water or ultra-pure water, but also has the function of synchronously producing pure water / high-purity water / ultra-pure water by quality separation, and has the multi-function of synchronously and independently circulating and supplying pure water, high-purity water or ultra-pure water to the outside.

[0069] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there will be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. An advanced chassis for variable water production technology, characterized in that: It comprises an integrated box; the inside of the integrated box is provided with installation and fixing positions suitable for various components; the integrated box is provided with an electric control box; an integrated touch screen controller is installed in the hole on the front of the electric control box; a DC power supply and an adjustable EDI DC power supply are installed on the bottom of the electric control box.

2. According to claim 1, the advanced cabinet of the variable water production process is characterized in that: The size of the integrated box is 58*58*148mm; the four corners of the four vertical sides of the integrated box and the four corners of the top side are 90 degrees 20*20mm arc corners; the intersection angles of the four top sides are 1 / 8 rounded.

3. The advanced cabinet for variable water production process according to claim 1 is characterized by: The installation and fixing positions include a pretreatment fixing plate, a sterilization fixing plate, a water tank fixing plate, a double pump installation plate, a motor fixing plate and a filter installation plate.

4. The advanced machine case for a variable water production process according to claim 1, characterized in that: The integrated box is provided with a front door, a rear door, a left lower door, a right lower door, a left upper door and a right upper door for easy installation and maintenance of components; the front door and the rear door are used for installing and maintaining component three or component four; the left lower door and the right lower door are used for installing and maintaining components one, two, five, six, seven and eight; the left upper door and the right upper door are used for installing and maintaining electrical equipment.

5. The advanced machine case for a variable water production process according to claim 1 is characterized in that: The integrated box is provided with a main power switch, a power plug installation position and cooling exhaust ventilation holes; the front of the electric control box is provided with an integrated monitoring equipment installation hole with an opening size of 140mm*210mm.

6. The advanced cabinet for variable water production process according to claim 1 is characterized by: The integrated box is respectively provided with a tap water inlet, a 1RO water production / drainage outlet, a 2RO water production / return water outlet, a 2EDI water production / return water outlet, and a 3MB water production / return water outlet.

7. The advanced machine case for a variable water production process according to claim 1 is characterized in that: The integrated box is provided with casters.

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