Annealing device for photovoltaic welding strip double-end tinning machine
By setting up even sets of annealing mechanisms side by side in the annealing device of the photovoltaic welding belt double-head tin plating machine, the problem of ultra-fine copper wires is solved, and the production efficiency and processing speed are improved.
Patent Information
- Application Number
- CN202420280476.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-05
AI Technical Summary
During the production process of photovoltaic welding tape, ultra-fine copper wire is easily wound due to disconnection during the annealing process, resulting in the disconnection of another copper wire, causing the entire line to shut down, seriously affecting production efficiency.
Design an annealing device for a photovoltaic welding belt double-head tin plating machine, adopting a side-by-side even set of annealing mechanisms, and installing a baffle above each set of mechanisms to prevent wires from entangling each other and ensure that the baffle blocks when the wire is broken. Reduce subsequent processing time.
It effectively prevents wire wrapping, shortens the processing time after disconnection, improves production efficiency, and does not affect the operation of normal annealing mechanism.
Smart Images

Figure CN222139183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of annealing devices, in particular to an annealing device for a photovoltaic welding strip double-head tinning machine. Background Art
[0002] In the process of manufacturing welding strips, annealing the copper substrate can effectively eliminate the stress accumulated during the material production process and prevent shape changes, cracks or performance degradation caused by stress concentration during subsequent processing (such as tinning) or use. Annealing can adjust and optimize the microstructure of metal materials and improve the plasticity and toughness of metals. Annealing removes impurities and oxide layers on the surface, ensures good adhesion of the tinning layer, and improves the electrical conductivity of the metal. Annealing can also prevent decarburization during high-temperature processing and keep the chemical composition of the material stable, thereby ensuring that its performance meets the requirements. Therefore, annealing equipment is crucial to the production of photovoltaic welding strips.
[0003] The diameter of ultra-fine photovoltaic welding ribbon is much smaller than that of conventional welding ribbon, so it is more likely to break due to various reasons during the annealing process, affecting production efficiency.
[0004] At present, in order to increase the unit machine output, "double-head tinning machines" are mostly used to produce ultra-fine photovoltaic welding ribbons.
[0005] In the annealing station, since there are two ultra-fine copper wires running at the same time, when one copper wire breaks accidentally, the falling / thrown copper wire will inevitably be entangled with the other copper wire, causing the other copper wire to break, causing the entire line to stop, seriously affecting production efficiency. Utility Model Content
[0006] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, an annealing device for a photovoltaic welding strip double-head tinning machine is provided.
[0007] The technical solution adopted by the utility model to solve the technical problem is: an annealing device for a photovoltaic welding strip double-head tinning machine, the annealing device is a double-head annealing device, including at least an even number of sets of annealing mechanisms, one set of annealing mechanisms is a first annealing mechanism, and the other set is a second annealing mechanism, the first annealing mechanism and the second annealing mechanism are arranged side by side, and the first annealing mechanism and the second annealing mechanism are operated either separately or simultaneously;
[0008] The first annealing mechanism includes a first pay-off wheel. The first wire material is routed from the pay-off position of the first pay-off wheel through the first annealing wheel, the first annealing water tank, the first nitrogen glass pipeline and the first blowing assembly, and then enters the next process through the second baffle.
[0009] The second annealing mechanism includes a second pay-off wheel. The second wire material is routed from the pay-off position of the second pay-off wheel through the first baffle, the second annealing wheel, the second annealing water tank, the second nitrogen glass pipeline and the second blowing assembly, and then enters the next process.
[0010] The first baffle is arranged on the upper part of the first annealing mechanism, and the second baffle is arranged on the upper part of the second annealing mechanism.
[0011] Further, a second pay-off wheel is arranged at the lower right of the first annealing mechanism, a first annealing wheel is installed on the upper side of the second pay-off wheel, a first annealing water tank is arranged at intervals between the second pay-off wheel and the left side of the first annealing wheel, a first nitrogen glass pipe and a first blowing assembly are arranged at intervals between the first annealing water tank and the second pay-off wheel and the first annealing wheel, the first nitrogen glass pipe is arranged vertically in the interval, the first blowing assembly is arranged at an opening position at one end of the first nitrogen glass pipe, and the first baffle is arranged at the top of the first annealing mechanism;
[0012] A first pay-off wheel is arranged on the right side of the first annealing mechanism, and the first pay-off wheel is arranged at an interval with the second pay-off wheel;
[0013] A second annealing water tank is arranged on the left side of the second annealing mechanism, a second annealing wheel is arranged at intervals on the right side of the second annealing water tank, a second nitrogen glass pipe and a second blowing assembly are arranged at the interval between the second annealing water tank and the second annealing wheel, the second nitrogen glass pipe is arranged vertically in the interval, the second blowing assembly is arranged at an opening position at one end of the second nitrogen glass pipe, and the second baffle is arranged at the top of the second annealing mechanism.
[0014] Furthermore, the first annealing mechanism and the second annealing mechanism also include a plurality of guide wheels for guiding the wires.
[0015] Furthermore, the first baffle and the second baffle are both in the shape of long strips, and are both horizontally installed at the top of the first annealing mechanism and the second annealing mechanism.
[0016] The beneficial effects of the utility model are as follows: the utility model provides an annealing device for a photovoltaic welding strip double-head tinning machine, which adds a baffle design on the basis of the existing layout, and does not cause more serious consequences when the wire is broken;
[0017] The wiring layout is redesigned on the double-head design, and the first baffle and the second baffle are installed. When a wire break occurs at either end, they are blocked by their respective baffles to prevent the first wire and the second wire from being entangled with each other, thereby reducing the time for subsequent processing and not affecting the normal operation of the normal annealing mechanism.
[0018] In summary, the utility model has a simple structure, a reasonable layout and can effectively shorten the subsequent processing time after the wire is broken, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a structural schematic diagram of the utility model.
[0021] In the figure: 10. first annealing mechanism, 11. first pay-off wheel, 12. first annealing wheel, 13. first annealing water tank, 14. first nitrogen glass pipeline, 15. first blowing assembly, 16. first baffle;
[0022] 20. Second annealing mechanism, 21. Second pay-off wheel, 22. Second annealing wheel, 23. Second annealing water tank, 24. Second nitrogen glass pipeline, 25. Second blowing assembly, 26. Second baffle. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Figure 1 The annealing device shown in the figure for a double-head tinning machine for a photovoltaic welding strip is a double-head annealing device, which includes at least an even number of sets of annealing mechanisms, two sets of which are shown in the figure. One set of annealing mechanisms is a first annealing mechanism 10, and the other set is a second annealing mechanism 20. The first annealing mechanism 10 and the second annealing mechanism 20 are installed side by side, and the first annealing mechanism 10 and the second annealing mechanism 20 are operated either separately or simultaneously.
[0025] The first annealing mechanism 10 includes a first pay-off wheel 11. The first wire material is routed from the pay-off position of the first pay-off wheel 11 through the first annealing wheel 12, the first annealing water tank 13, the first nitrogen glass pipe 14 and the first blowing assembly 15 in sequence, and then enters the next process through the second baffle 26. The specific structure of the first annealing mechanism 10 is as follows: the second pay-off wheel 21 is installed at the lower right side of the first annealing mechanism 10, the first annealing wheel 12 is installed on the upper side of the second pay-off wheel 21, and the second pay-off wheel 21 and the first annealing wheel 12 are spaced apart on the left side. A first annealing water tank 13 is installed, and a first nitrogen glass pipe 14 and a first blowing assembly 15 are installed at the interval between the first annealing water tank 13, the second pay-off wheel 21 and the first annealing wheel 12. The first nitrogen glass pipe 14 is vertically installed in the interval, the first blowing assembly 15 is installed at an opening position at one end of the first nitrogen glass pipe 14, and a first baffle 16 is installed at the top of the first annealing mechanism 10. The first baffle 16 is a long strip-shaped baffle, and the length of the first baffle 16 is less than or equal to the width of the first annealing mechanism 10.
[0026] A first pay-off wheel 11 is installed on the right side of the first annealing mechanism 10 , and the first pay-off wheel 11 and the second pay-off wheel 21 are installed at intervals.
[0027] The second annealing mechanism 20 includes a second pay-off wheel 21. The second wire material is routed from the pay-off position of the second pay-off wheel 21 through the first baffle 16, the second annealing wheel 22, the second annealing water tank 23, the second nitrogen glass pipe 24 and the second blowing assembly 25 in sequence, and then enters the next process. The specific structure of the second annealing mechanism 10 is as follows: the second annealing water tank 23 is installed on the left side of the second annealing mechanism 20, the second annealing wheel 22 is installed at intervals on the right side of the second annealing water tank 23, the second nitrogen glass pipe 24 and the second blowing assembly 25 are installed at the interval between the second annealing water tank 23 and the second annealing wheel 22, the second nitrogen glass pipe 24 is vertically installed in the interval, the second blowing assembly 25 is installed at an opening position of one end of the second nitrogen glass pipe 24, and the second baffle 26 is installed at the top of the second annealing mechanism 20. The second baffle 26 is a long strip-shaped baffle, and the length of the second baffle 26 is less than or equal to the width of the second annealing mechanism 20.
[0028] The first annealing mechanism 10 and the second annealing mechanism 20 in the figure also include a plurality of guide wheels for guiding the wires, but the figure is a simplified diagram and the illustration of the guide wheels is omitted.
[0029] The wire mentioned above is ultra-fine copper wire.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An annealing device for a photovoltaic ribbon double-head tinning machine, characterized in that: The annealing device is a double-head annealing device, comprising at least an even number of sets of annealing mechanisms, one set of annealing mechanisms is a first annealing mechanism, and the other set is a second annealing mechanism, the first annealing mechanism and the second annealing mechanism are arranged side by side, and the first annealing mechanism and the second annealing mechanism are operated either separately or simultaneously; The first annealing mechanism includes a first pay-off wheel. The first wire material is routed from the pay-off position of the first pay-off wheel through the first annealing wheel, the first annealing water tank, the first nitrogen glass pipeline and the first blowing assembly, and then enters the next process through the second baffle. The second annealing mechanism includes a second pay-off wheel. The second wire material is routed from the pay-off position of the second pay-off wheel through the first baffle, the second annealing wheel, the second annealing water tank, the second nitrogen glass pipeline and the second blowing assembly, and then enters the next process. The first baffle is arranged on the upper part of the first annealing mechanism, and the second baffle is arranged on the upper part of the second annealing mechanism.
2. The annealing device for a photovoltaic ribbon double-head tinning machine according to claim 1, characterized in that: A second pay-off wheel is arranged at the lower right of the first annealing mechanism, a first annealing wheel is installed on the upper side of the second pay-off wheel, a first annealing water tank is arranged at intervals between the second pay-off wheel and the left side of the first annealing wheel, a first nitrogen glass pipe and a first blowing assembly are arranged at intervals between the first annealing water tank and the second pay-off wheel and the first annealing wheel, the first nitrogen glass pipe is arranged vertically in the interval, the first blowing assembly is arranged at an opening position at one end of the first nitrogen glass pipe, and the first baffle is arranged at the top of the first annealing mechanism; A first pay-off wheel is arranged on the right side of the first annealing mechanism, and the first pay-off wheel is arranged at an interval with the second pay-off wheel; A second annealing water tank is arranged on the left side of the second annealing mechanism, a second annealing wheel is arranged at intervals on the right side of the second annealing water tank, a second nitrogen glass pipe and a second blowing assembly are arranged at the interval between the second annealing water tank and the second annealing wheel, the second nitrogen glass pipe is arranged vertically in the interval, the second blowing assembly is arranged at an opening position at one end of the second nitrogen glass pipe, and the second baffle is arranged at the top of the second annealing mechanism.
3. The annealing device for a photovoltaic welding ribbon double-head tinning machine according to claim 1 or 2, characterized in that: The first annealing mechanism and the second annealing mechanism also include a plurality of guide wheels for guiding the wires.
4. The annealing device for a photovoltaic welding ribbon double-head tinning machine according to claim 1 or 2, characterized in that: The first baffle plate and the second baffle plate are both in a long strip shape, and are horizontally installed at the top of the first annealing mechanism and the second annealing mechanism.
