Composite insulator fitting surface treatment complete device

Abstract

The utility model discloses a composite insulator fitting surface treatment complete device which comprises a phosphating solution water tank, a phosphating solution water tank upper turning cover is installed on the top of the phosphating solution water tank, and a liquid level meter, a control panel and a drainage pipe are installed on the side wall of the phosphating solution water tank. An upper turning cover of the hardware processing water tank is mounted at the top of the hardware processing water tank, the interior of the hardware processing water tank is divided into a phosphating area and a cleaning area through a partition plate, the middle area of the partition plate is open, conveying belts are mounted in the phosphating area and the cleaning area and connected with a rolling shaft, and the rolling shaft is connected with a motor through a belt. Drain pipes are connected to the outer walls of the phosphating area and the cleaning area; a corrosion-resistant water pump, a water inlet pipe and a check valve are connected between the phosphating solution water tank and the phosphating area; a water inlet pipe and a water inlet pipe valve are connected between the cleaning area and the water tank; and the control panel is respectively connected with the corrosion-resistant water pump, the probe and the motor. The device reduces the labor amount of workers, saves time, reduces the labor cost, and improves the production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of composite insulators, in particular to a complete set of surface treatment devices for composite insulator hardware. Background Art

[0002] Composite insulators not only play the role of electrical insulation between the line and the tower in the transmission line, but also bear the role of supporting and connecting the tower to the conductor, so the mechanical strength requirements are relatively high. In fact, the mechanical strength of the composite insulator depends not only on the mechanical strength of the core rod, but also on the mechanical strength of the hardware connected to its end. In order to improve and ensure the bonding quality of the hardware, it is necessary to clean the oil and other impurities on the surface of the hardware, and then perform phosphating, passivation and rust prevention on the hardware. In this process, if a large number of hardware need to be processed, manual operation is used throughout the process, which is time-consuming and labor-intensive, and is not conducive to production efficiency. Therefore, in order to improve production efficiency and improve phosphating quality, our company has developed a complete set of hardware surface treatment equipment. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a complete set of surface treatment equipment for composite insulator hardware.

[0004] In order to solve the above technical problems, the technical scheme of the utility model is: a complete set of surface treatment equipment for composite insulator hardware, including a phosphating liquid water tank, a phosphating liquid water tank upper flap is installed on the top of the phosphating liquid water tank, and a liquid level meter, a control panel, and a drain pipe are installed on the side wall of the phosphating liquid water tank; a hardware treatment water tank upper flap is installed on the top of the hardware treatment water tank, and the hardware treatment water tank is divided into a phosphating area and a cleaning area by a partition, and the middle area of ​​the partition is open, and conveyor belts are installed in the phosphating area and the cleaning area, and the conveyor belts are connected to rollers, and the rollers are connected to motors through belts, and drain pipes are connected to the outer walls of the phosphating area and the cleaning area; a corrosion-resistant water pump, a water inlet pipe, and a check valve are connected between the phosphating liquid water tank and the phosphating area; a water inlet pipe and a water inlet pipe valve are connected between the cleaning area and the water tank; and the control panel is respectively connected to the corrosion-resistant water pump, the probe, and the motor.

[0005] Furthermore, a valve is installed on the drain pipe.

[0006] Furthermore, the bottoms of the phosphating liquid water tank and the hardware treatment water tank are both equipped with supporting legs.

[0007] Furthermore, the control panel is connected to the corrosion-resistant water pump, the probe, and the motor through connecting wires.

[0008] Further, the probe extends into the phosphating area.

[0009] Furthermore, conveyor belts are installed in the phosphating area and the cleaning area through brackets.

[0010] The utility model reduces the workload of workers, saves time, reduces labor costs and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model.

[0012] Including: 1. Liquid level meter, 2. Valve, 3. Drain pipe, 4. Phosphate solution tank upper cover, 5. Phosphate solution tank, 6. Control panel, 7. Corrosion-resistant water pump, 8. Water inlet pipe valve, 9. Check valve, 10. Water inlet pipe, 11. Probe, 12. Connecting wire, 13. Conveyor belt, 14. Bracket, 15. Hardware treatment water tank, 16. Hardware treatment water tank upper cover, 17. Motor, 18. Partition, 19. Leg, 20. Water tank, 21. Roller, 22. Belt. DETAILED DESCRIPTION

[0013] The following is combined with Figure 1 The specific implementation methods of the utility model are further described.

[0014] The composite insulator hardware surface treatment complete set device comprises a phosphating liquid water tank 5, a phosphating liquid water tank upper flap 4 is installed on the top of the phosphating liquid water tank 5, and a liquid level meter 1, a control panel 6, and a drain pipe 3 are installed on the side wall of the phosphating liquid water tank 5; a hardware treatment water tank 15 is installed on the top of the hardware treatment water tank 16, and the hardware treatment water tank 15 is divided into a phosphating area and a cleaning area by a partition 18, the middle area of ​​the partition 18 is open, and the phosphating area and the cleaning area are both connected by a bracket 14. A conveyor belt 13 is installed, the conveyor belt 13 is connected to the roller 21, the roller 21 is connected to the motor 17 through the belt 22, and the outer walls of the phosphating area and the cleaning area are connected with a drain pipe 3; the phosphating liquid water tank 5 is connected to the phosphating area with a corrosion-resistant water pump 7, a water inlet pipe 10, and a check valve 9; the cleaning area and the water tank 20 are connected with a water inlet pipe 10 and a water inlet pipe valve 8; the control panel 6 is connected to the corrosion-resistant water pump 7, the probe 11, and the motor 17 through a connecting line 12. The probe 11 extends into the phosphating area. A valve 2 is installed on the drain pipe 3. The bottom of the phosphating liquid water tank 5 and the metal fitting treatment water tank 15 are both installed with legs 19.

[0015] Open the upper flap 4 of the phosphating liquid tank and pour the phosphating liquid into the phosphating liquid tank 5. The liquid level meter 1 will display the liquid height in the phosphating liquid tank 5. Turn on the corrosion-resistant water pump 7 through the control panel 6. The phosphating liquid enters the hardware processing water tank 15 through the water inlet pipe 10. When the phosphating liquid height in the hardware processing water tank 15 does not meet the process requirement, the probe 11 feeds back information to the control panel 6. The control panel 6 automatically turns on the corrosion-resistant water pump 7 to inject the phosphating liquid into the hardware processing water tank 15. The fitting treatment water tank 15 is divided into two areas by a partition 18, one area is used for phosphating treatment of the fittings, and the other area is used for cleaning the fittings. After opening the upper flap 16 of the fitting treatment water tank, the fittings are placed on the conveyor belt 13. When the phosphating treatment time reaches the process requirement, the motor 17 is started through the control panel 6, the motor 17 drives the belt 22, the belt 22 drives the roller 21, and the roller 21 drives the conveyor belt 13 to convey the fittings to the cleaning area, the water inlet pipe valve 8 is opened, and the water in the water tank 20 is injected into the fitting treatment water tank 15 to soak and clean the fittings. When the phosphating solution or turbid water needs to be discharged, the valve 2 can be opened to discharge the phosphating solution or turbid water through the drain pipe 3.

[0016] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, according to the technical scheme and utility model concept of the utility model, shall be covered by the protection scope of the utility model.

Claims

1. A complete set of surface treatment equipment for composite insulator fittings, characterized in that: The invention comprises a phosphating liquid water tank (5), wherein a phosphating liquid water tank upper flap (4) is installed on the top of the phosphating liquid water tank (5), and a liquid level meter (1), a control panel (6), and a drain pipe (3) are installed on the side wall of the phosphating liquid water tank (5); a metal fitting treatment water tank (15) is installed on the top of the metal fitting treatment water tank (16), and the metal fitting treatment water tank (15) is divided into a phosphating area and a cleaning area by a partition (18), and the middle area of ​​the partition (18) is open, and a conveyor belt (13) is installed in both the phosphating area and the cleaning area. The belt (13) is connected to the roller (21), and the roller (21) is connected to the motor (17) through the belt (22). The outer walls of the phosphating area and the cleaning area are both connected with a drain pipe (3); a corrosion-resistant water pump (7), a water inlet pipe (10), and a check valve (9) are connected between the phosphating liquid water tank (5) and the phosphating area; a water inlet pipe (10) and a water inlet pipe valve (8) are connected between the cleaning area and the water tank (20); and the control panel (6) is respectively connected to the corrosion-resistant water pump (7), the probe (11), and the motor (17).

2. The composite insulator hardware surface treatment complete set device according to claim 1 is characterized in that: A valve (2) is installed on the drainage pipe (3).

3. The composite insulator hardware surface treatment complete set according to claim 1, characterized in that: The bottoms of the phosphating liquid water tank (5) and the hardware treatment water tank (15) are both equipped with supporting legs (19).

4. The composite insulator hardware surface treatment complete set according to claim 1, characterized in that: The control panel (6) is connected to the corrosion-resistant water pump (7), the probe (11), and the motor (17) through connecting wires (12).

5. The composite insulator hardware surface treatment complete set according to claim 1, characterized in that: The probe (11) extends into the phosphating area.

6. The composite insulator hardware surface treatment complete set device according to claim 1, characterized in that: Conveyor belts (13) are installed in the phosphating area and the cleaning area via brackets (14).

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