Air-core coil winding machine
By designing an air-core coil winding machine with a combination of wire feeding, cutting knife and driving mechanism, the problem of difficulty in debugging of mechanical winding machines is solved, and the stable processing of air-core coils and easy-to-debug winding effect is achieved.
Patent Information
- Application Number
- CN202420737669.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing mechanical cam winding machines are difficult to debug when processing hollow coils, resulting in unstable processing.
An air-core coil winding machine including a wire feeding mechanism, a knife cutting mechanism and a winding station is designed. The compression, rotation and upward movement of the wire is achieved through the first and second driving mechanisms, and combined with the X-axis linear moving mode. The set and cutter drive mechanism simplifies winding action and is equipped with a peeling mechanism and a touch control screen.
It realizes simplified and stable processing of winding operations, is easy to debug, and ensures stable molding of the hollow core coil.
Smart Images
Figure CN222145994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding machine, in particular to an air-core coil winding machine. Background Art
[0002] The industries that air-core coils radiate include electronic products, automobiles, military industry, etc. They are generally used in plug-in circuit boards with high power and have a large market demand. The specific structure of the air-core coil includes a main body and two pins that are led out from the main body after winding. At present, the existing technology uses a mechanical cam winding machine to process and shape the air-core coil. However, when processing with a mechanical cam winding machine, there is a situation where debugging is difficult, which is not conducive to the stable processing of the air-core coil. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an air-core coil winding machine which is easy to debug and capable of stable processing.
[0004] The technical solution adopted by the utility model is as follows: the utility model includes a machine platform, on which a wire feeding mechanism, a cutter mechanism and a winding station are arranged, the wire feeding mechanism is used to transport the wire to the winding station for winding, the cutter mechanism is used to cut the wire after winding, the winding station is provided with a lead seat, a first driving mechanism and a second driving mechanism, the lead seat is provided with a threading hole for the wire to pass through, the first driving mechanism can drive the wire pressing member to move up and down, the second driving mechanism can drive the winding member to move up and down and rotate, the wire pressing member is rotatably connected to the first driving mechanism, and is located below the winding member.
[0005] Furthermore, the wire feeding mechanism includes an X-axis linear moving module, which can drive the moving seat to move along the wire conveying direction. The moving seat is provided with a pressing mechanism and two relatively arranged wire feeding seats. Both of the two wire feeding seats are provided with wire feeding holes. The pressing mechanism can drive the pressure block to move up and down. The pressure block is located between the two wire feeding seats and between the two wire feeding holes.
[0006] Furthermore, the cutter mechanism includes a cutter seat, and a cutter driving mechanism is arranged on the cutter seat, and the cutter driving mechanism can drive the cutter to move to the winding station.
[0007] Furthermore, the winding member includes a first cylinder and a second cylinder, the lower end of the first cylinder is connected to the upper end of the second cylinder, and the diameter of the first cylinder is greater than the diameter of the second cylinder.
[0008] Furthermore, the lower end of the second column is hemispherical.
[0009] Furthermore, the wire pressing member includes a wire pressing column, and a plug hole adapted to the second column is opened on the wire pressing column, and the plug hole is located below the second column.
[0010] Furthermore, the machine is also provided with a stripping mechanism, which is used to remove the paint coating of the wire pins.
[0011] Furthermore, a touch control screen is also provided on the machine.
[0012] The beneficial effects of the utility model are:
[0013] With respect to the deficiencies of the prior art, in the present invention, during winding, the enameled wire is passed through the wire threading hole on the winding station by the wire feeding mechanism, so that the enameled wire is close to the winding member, and the wire pressing member is driven upward by the first driving mechanism and abutted against the winding member. At this time, the enameled wire is pressed tightly between the winding member and the wire pressing member, and the second driving mechanism further drives the winding member to rotate, and the wire pressing member rotates together with the winding member, so that the enameled wire is wound on the winding member, and the winding member is further driven by the second driving mechanism to continue to rotate and gradually move upward to wind multiple turns and complete the winding action, and is further cut by the cutting mechanism to form an air-core coil. Therefore, the winding action of the present invention is simple, the winding action can be easily completed, and the processing and debugging can be stable, so that the present invention has the advantages of easy debugging and stable processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0015] Figure 1 This is a three-dimensional structure diagram of the utility model. Figure 1 ;
[0016] Figure 2 yes Figure 1 A schematic diagram of the local structure of part A;
[0017] Figure 3 This is a three-dimensional structure diagram of the utility model. Figure 2 ;
[0018] Figure 4 This is a three-dimensional structure diagram of the utility model. Figure 3 ;
[0019] Figure 5 yes Figure 4A schematic diagram of the local structure of part B;
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the wire feeding mechanism of the utility model;
[0021] Figure 7 It is a three-dimensional structural schematic diagram of the cutter mechanism of the utility model.
[0022] The reference numerals are as follows:
[0023] 1. Machine; 2. Wire feeding mechanism; 3. Cutter mechanism; 5. Lead holder; 6. First drive mechanism; 7. Second drive mechanism; 8. Threading hole; 9. Wire pressing piece; 10. Wire winding piece; 11. X-axis linear moving module; 12. Moving seat; 13. Pressing mechanism; 15. Wire feeding seat; 16. Wire feeding hole; 17. Pressing block; 18. Cutter seat; 19. Cutter driving mechanism; 24. Cutter; 20. First column; 21. Second column; 22. Wire pressing column; 23. Socket; 25. Stripping mechanism; 26. Touch control screen.
[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] It should be noted that all directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, clockwise, counterclockwise, etc., are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0027] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0028] like Figures 1 to 4 As shown, in this embodiment, the utility model includes a machine 1, and the machine 1 is provided with a wire feeding mechanism 2, a cutting mechanism 3 and a winding station. The wire feeding mechanism 2 is used to transport the wire to the winding station for winding, and the cutting mechanism 3 is used to cut the wire after winding. The winding station is provided with a lead seat 5, a first driving mechanism 6 and a second driving mechanism 7. The lead seat 5 is provided with a threading hole 8 for the wire to pass through. The first driving mechanism 6 can drive the wire pressing member 9 to move up and down, and the second driving mechanism 7 can drive the winding member 10 to move up and down and rotate. The wire pressing member 9 is rotatably connected to the first driving mechanism 6 and is located below the winding member 10.
[0029] With respect to the deficiencies of the prior art, in the utility model, during winding, the enameled wire is passed through the threading hole 8 on the winding station by the wire feeding mechanism 2, so that the enameled wire is close to the winding member 10, and the wire pressing member 9 is driven upward by the first driving mechanism 6 and abutted against the winding member 10. At this time, the enameled wire is pressed between the winding member and the wire pressing member 9, and further the second driving mechanism 7 drives the winding member 10 to rotate, and the wire pressing member 9 rotates together with the winding member 10, so that the enameled wire is wound on the winding member 10, and further the winding member 10 is driven by the second driving mechanism 7 to continue to rotate and gradually move upward to wind multiple turns and complete the winding action, and further cut by the cutting mechanism 3 to form an air-core coil. Therefore, the winding action of the utility model is simple, the winding action can be easily completed, and the processing and debugging can be stable, so that the utility model has the advantages of easy debugging and stable processing.
[0030] like Figure 6 As shown, in some embodiments, the wire feeding mechanism 2 includes an X-axis linear moving module 11, and the X-axis linear moving module 11 can drive the moving seat 12 to move along the wire feeding direction. The moving seat 12 is provided with a pressing mechanism 13 and two wire feeding seats 15 arranged opposite to each other, and both of the two wire feeding seats 15 are provided with wire feeding holes 16. The pressing mechanism 13 can drive the pressing block 17 to move up and down, and the pressing block 17 is located between the two wire feeding seats 15 and between the two wire feeding holes 16. Specifically, the wire passes through the two wire feeding holes 16 in sequence, and the pressing mechanism 13 drives the pressing block 17 to press the wire downward, and the X-axis linear moving module 11 further drives the moving seat 12 to move along the wire feeding direction, thereby realizing the conveying of the wire.
[0031] like Figure 7As shown, in some embodiments, the cutter mechanism 3 includes a cutter seat 18, and a cutter driving mechanism 19 is provided on the cutter seat 18. The cutter driving mechanism 19 can drive the cutter 24 to move to the winding station. Specifically, the cutter driving mechanism 19 drives the cutter 24 to move between the winding member 10 and the lead seat 5, so as to cut the two pins of the coil.
[0032] like Figures 1 to 5 As shown, in some embodiments, the winding member 10 includes a first cylinder 20 and a second cylinder 21, the lower end of the first cylinder 20 is connected to the upper end of the second cylinder 21, the diameter of the first cylinder 20 is larger than the diameter of the second cylinder 21; the lower end of the second cylinder 21 is hemispherical; the wire pressing member 9 includes a wire pressing cylinder 22, the wire pressing cylinder 22 is provided with a plug hole 23 adapted to the second cylinder 21, and the plug hole 23 is located below the second cylinder 21. Specifically, the wire is wound on the second cylinder 21, and the lower end of the second cylinder 21 is inserted into the plug hole 23, so that the wire pressing cylinder 22 can press and limit the wire, wherein the lower end of the second cylinder 21 is hemispherical so as to be easily inserted into the plug hole 23.
[0033] like Figures 1 to 4 As shown, in some embodiments, the machine 1 is further provided with a stripping mechanism 25, and the stripping mechanism 25 is used to remove the paint coating of the wire pins. The stripping mechanism 25 includes a stripping channel and four stripping units, and the stripping channel can allow the wire to pass through. At this time, the four stripping units located at the upper and lower ends and the left and right ends of the wire can remove the paint coating of the wire. Specifically, the stripping unit includes a stripping drive mechanism and a stripping knife, and the stripping drive mechanism can drive the stripping knife to strip the wire.
[0034] like Figure 1 As shown, in some embodiments, a touch control screen 26 is also provided on the machine 1. Specifically, the touch control screen 26 can facilitate the operator to control the winding machine.
[0035] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An air-core coil winding machine, characterized in that: The invention comprises a machine (1), wherein the machine (1) is provided with a wire feeding mechanism (2), a cutter mechanism (3) and a winding station, wherein the wire feeding mechanism (2) is used to feed the wire to the winding station for winding, and the cutter mechanism (3) is used to cut the wound wire, and the winding station is provided with a lead seat (5), a first drive mechanism (6) and a second drive mechanism (7), wherein the lead seat (5) is provided with a threading hole (8) for the wire to pass through, the first drive mechanism (6) can drive a wire pressing member (9) to move up and down, and the second drive mechanism (7) can drive a winding member (10) to move up and down and rotate, and the wire pressing member (9) is rotatably connected to the first drive mechanism (6) and is located below the winding member (10).
2. The air-core coil winding machine according to claim 1, characterized in that: The wire feeding mechanism (2) includes an X-axis linear moving module (11), the X-axis linear moving module (11) can drive a moving seat (12) to move along the wire feeding direction, the moving seat (12) is provided with a pressing mechanism (13) and two wire feeding seats (15) arranged opposite to each other, both of the two wire feeding seats (15) are provided with a wire feeding hole (16), the pressing mechanism (13) can drive a pressing block (17) to move up and down, and the pressing block (17) is located between the two wire feeding seats (15) and between the two wire feeding holes (16).
3. The air-core coil winding machine according to claim 1, characterized in that: The cutter mechanism (3) comprises a cutter seat (18), and a cutter driving mechanism (19) is provided on the cutter seat (18). The cutter driving mechanism (19) can drive the cutter (24) to move to the winding station.
4. The air-core coil winding machine according to claim 1, characterized in that: The winding member (10) comprises a first column (20) and a second column (21), the lower end of the first column (20) is connected to the upper end of the second column (21), and the diameter of the first column (20) is greater than the diameter of the second column (21).
5. The air-core coil winding machine according to claim 4, characterized in that: The lower end of the second column (21) is hemispherical.
6. An air-core coil winding machine according to claim 4 or 5, characterized in that: The wire pressing member (9) comprises a wire pressing column (22), the wire pressing column (22) is provided with a socket (23) adapted to the second column (21), and the socket (23) is located below the second column (21).
7. The air-core coil winding machine according to claim 1, characterized in that: The machine (1) is also provided with a stripping mechanism (25), and the stripping mechanism (25) is used to remove the paint coating of the wire pins.
8. An air-core coil winding machine according to claim 1 or 7, characterized in that: The machine (1) is also provided with a touch control screen (26).