Button sewing all-in-one machine
By introducing safety measures such as infrared detection lamps and pressure rings into the nail buckle machine, the safety hazards of existing nail buckle machines have been solved, and the effect of improving staff safety and button installation accuracy has been achieved.
Patent Information
- Application Number
- CN202420919331.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing nailing machine lacks protection function, poses safety hazards, and can easily cause damage to staff.
A nail-buckle integrated machine is designed, using infrared detection lamp to detect whether there are fingers on the base, and the punching action is restricted through the control system, combining the pressing ring and foot switch to fix the fabric position, improving the safety of the nail-buckle process Sex and accuracy.
It effectively avoids punching the staff's hands, improves production safety, and fixes the fabric position through the pressing ring, improves the accuracy of buttons on the fabric, and reduces safety risks.
Smart Images

Figure CN222149162U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of clothing processing equipment, and in particular to an all-in-one button sewing machine. Background Art
[0002] When manufacturing clothing, shoes, hats, bags and other products, it is usually necessary to set buttons on clothing products. With the development of mechanization, buttoning by manpower is far from meeting production requirements, so buttoning machines are needed.
[0003] A button sewing machine is a device used for sewing buttons on clothing. It mainly uses punching pressure to sew buttons on the placket or other places of clothing. The button sewing machine is a special automatic sewing machine that completes the sewing and sewing of regular-shaped buttons, such as trademarks, labels, caps, etc.
[0004] The button sewing machine generally includes a machine base, a punch and a base. The machine base is fixedly installed on the workbench. The punch is set on the machine base and is used to punch the buttons. The punch is pneumatically driven to achieve punching. The base is fixedly installed on the workbench and is located directly below the punch. The punch is pressed on the base. When working, the button is clamped at the lower end of the punch, and then the fabric is placed on the base. Finally, the punch is controlled to punch on the base so that the button is nailed on the fabric.
[0005] Regarding the above-mentioned related technologies, the existing button sewing machines generally do not have protection functions, there are safety hazards during the processing, and it is easy to bring injury risks to the workers, so there is room for improvement. Utility Model Content
[0006] In order to improve the safety of workers when using a button sewing machine, the present application provides an all-in-one button sewing machine.
[0007] The present application provides a button-stitching machine that adopts the following technical solution:
[0008] A button-stitching machine comprises a workbench, a base, a machine base, a punch and an infrared detection lamp, wherein the base is arranged on the workbench, the machine base is arranged on the base, the punch is lifted and lowered on the machine base and is located above the base, and the punch is used for punching on the base; a first mounting groove is provided at the lower end of the punch, and a second mounting groove is provided on the base, the first mounting groove and the second mounting groove are opposite to each other up and down, and both are used for installing buttons; the infrared detection lamp is arranged on the machine base, and the lamp head of the infrared detection lamp faces the plane where the second mounting groove is located.
[0009] By adopting the above technical solution, when it is necessary to sew buttons, the staff first clamps half of the button into the first installation slot, and at the same time clamps the other half of the button into the second installation slot. Then the cloth is placed on the base, and the punch is controlled to press downward, so as to achieve the action of sewing buttons on the cloth. Among them, the infrared light emitted by the infrared detection lamp can be used to detect whether there are fingers on the base. If there are skin tissues such as fingers, the infrared detection lamp transmits a signal to the control system to limit the punch from pressing downward, thereby improving the safety of the staff when using the button sewing machine and reducing safety risks.
[0010] Preferably, the punch is pneumatically moved in a linear manner.
[0011] By adopting the above technical solution, the punch is driven by a cylinder to complete the punching action.
[0012] Preferably, it further comprises a pressing ring, wherein the pressing ring is arranged on the machine base, the pressing ring is used to be pressed onto the cloth, a through hole is opened on the pressing ring, and the second mounting groove is located in the through hole.
[0013] By adopting the above technical solution, after the staff puts the cloth on the base, they can control the pressure ring to move downward and press the pressure ring on the cloth, thereby fixing the position of the cloth, and finally control the punch to press down to nail the button on the cloth. During the punching process, the cloth is not easily offset due to the pressure of the pressure ring, thereby improving the accuracy of the button on the cloth.
[0014] Preferably, it also includes a connecting chain and a foot switch, wherein the foot switch is located below the workbench, one end of the connecting chain is connected to the pressure ring, and the other end is connected to the foot switch, and the foot switch controls the pressure ring to move up and down through the connecting chain.
[0015] By adopting the above technical solution, the worker can drive the connecting chain to move by stepping on the foot switch, thereby controlling the pressure ring to move downward and press the fabric, achieving the use of hands and feet and improving production efficiency.
[0016] Preferably, a first block is screwed onto the punch, and the first mounting groove is provided on the first block; a second block is detachably connected to the base, the second block is located directly below the first block, and the second mounting groove is provided on the second block.
[0017] By adopting the above technical solution, buttons also have different sizes. When buttons of different sizes need to be nailed on cloth, the first block can be removed from the punch and the second block can be removed from the base; then the first block of the corresponding specification and the second block of the second mounting groove of the corresponding specification are replaced. At this time, the first mounting groove and the second mounting groove match the size of the buttons, thereby realizing the nailing of buttons of different specifications.
[0018] Preferably, a slot is provided on the base, and the second block is engaged in the slot and is locked to the base by a fastener.
[0019] By adopting the above technical solution, the second block is firstly clamped in the clamping slot, and then the second block is locked by the fastener to fix the position of the second block.
[0020] Preferably, a storage groove is provided on the surface of the workbench, and the storage groove is located on one side of the machine base.
[0021] By adopting the above technical solution, the storage slot can be used to place buttons, making it convenient for staff to take them out.
[0022] Preferably, the workbench includes a frame and a support plate, wherein the support plate is disposed on the frame and is used for mounting the base, and a plurality of brake wheels are disposed on the frame, and the brake wheels are spaced apart and distributed at the bottom of the frame.
[0023] By adopting the above technical solution, the presence of the brake wheel can realize the movement of the entire workbench, making it convenient for the staff to move the workbench to a suitable position for production.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] (1) By setting up an infrared detection lamp, the infrared light emitted by the infrared detection lamp can be used to detect whether there are fingers on the base. If there are fingers or other skin tissues on the base, the infrared detection lamp transmits a signal to the control system to limit the punch from punching downward, thereby preventing the punch from crushing the worker's hand and improving production safety.
[0026] (2) By setting a pressure ring, when the staff places the fabric on the base, the pressure ring can be controlled to move downward and press the pressure ring onto the fabric, thereby fixing the position of the fabric and improving the accuracy of installing the button on the fabric.
[0027] (3) By setting up a storage slot, semi-finished products such as buttons can be placed in the storage slot, making it convenient for staff to take them out flexibly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1It is a structural schematic diagram of a button-stitching machine in an embodiment of the present application;
[0029] Figure 2 It is a partial structural schematic diagram of the button-stitching machine in an embodiment of the present application.
[0030] Figure numerals: 1. workbench; 11. frame; 12. support plate; 2. base; 3. machine base; 4. punch; 5. infrared detection light; 6. brake wheel; 7. storage slot; 8. first mounting slot; 9. second mounting slot; 10. first block; 13. second block; 14. fastener; 15. pressure ring; 16. connecting chain; 17. foot switch. DETAILED DESCRIPTION
[0031] The technical solution of the present application will be described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. The present application can be embodied in many different forms and is not limited to the embodiments described here.
[0032] In the description of the present application, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics represented in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials or characteristics represented can be combined in any one or more embodiments or examples in a suitable manner.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0034] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection; it can also be a detachable connection; or integrated; it can also be a mechanical connection. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0035] Some embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples shown in the present application.
[0036] The present application embodiment discloses a button-stitching machine. Figure 1 and Figure 2 The button sewing machine includes a workbench 1, a base 2, a machine base 3, a punch 4 and an infrared detection lamp 5. The workbench 1 includes a frame 11 and a support plate 12. The support plate 12 is horizontally arranged and fixedly installed on the frame 11. The support plate 12 serves as an operating platform for personnel to perform production work. The frame 11 is used to support the support plate 12. A plurality of brake wheels 6 are also installed on the frame 11. The brake wheels 6 are spaced apart at the bottom of the frame 11. The existence of the brake wheels 6 enables the entire workbench 1 to be movable, so that the workbench 1 can be conveniently moved to a suitable position for production.
[0037] The base 2 is fixedly mounted on the support plate 12, and the machine base 3 is fixedly mounted on the base 2; the punch 4 is located above the base 2 and is lifted and lowered on the machine base 3. The punch 4 moves up and down in the vertical direction, and the punch 4 is used to punch on the base 2. The movement of the punch 4 can be pneumatic, such as a linear cylinder drive; or it can be electric, such as an electric push rod drive. Among them, a plurality of storage slots 7 are also provided on the surface of the support plate 12. The storage slots 7 are located on one side of the base 2. The storage slots 7 are used to accommodate buttons, which is convenient for the staff to flexibly take the buttons.
[0038] A first mounting groove 8 is formed at the lower end of the punch 4, and a second mounting groove 9 is formed on the base 2. The first mounting groove 8 and the second mounting groove 9 are opposite to each other and both are used for mounting buttons. The infrared detection lamp 5 is fixedly mounted on the base 3, and the lamp head of the infrared detection lamp 5 faces the plane where the second mounting groove 9 is located.
[0039] When buttons need to be nailed, the staff first clamps half of the button into the first mounting groove 8, and clamps the other half of the button into the second mounting groove 9. Then the cloth is placed on the base 2, and the punch 4 is controlled to press downward, so as to realize the action of nailing the cloth. Among them, the infrared light emitted by the infrared detection lamp 5 can be used to detect whether there are fingers on the base 2. If there are skin tissues such as fingers, the infrared detection lamp 5 transmits a signal to the control system to limit the punch 4 from pressing downward, thereby improving the safety of the staff when using the button nailing machine and reducing safety risks.
[0040] Specifically, the punch 4 is threadedly connected with a first block 10, and a first mounting groove 8 is provided on the first block 10; the base 2 is detachably connected with a second block 13, and the second block 13 is located directly below the first block 10, and a second mounting groove 9 is provided on the second block 13. Among them, a clamping groove is provided on the base 2, and the clamping groove is used for clamping the second block 13; when the second block 13 is clamped in the clamping groove, the second block 13 is locked on the base 2 by a fastener 14. The fastener 14 is a detachable object such as a fastening bolt or a fastening stud, and in this embodiment, it is a fastening bolt.
[0041] Since buttons also have different sizes, when buttons of different sizes need to be nailed on cloth, the first block 10 can be removed from the punch 4, and the second block 13 can be removed from the base 2; then the first block 10 of the corresponding specification and the second block 13 of the second mounting groove 9 of the corresponding specification are replaced. At this time, the first mounting groove 8 and the second mounting groove 9 match the size of the buttons, thereby realizing the nailing of buttons of different specifications.
[0042] According to some embodiments of the present application, optionally, please refer to Figure 1 The needle buckle integrated machine also includes a pressing ring 15, a connecting chain 16 and a foot switch 17. The pressing ring 15 is set on the machine base 3 for lifting and lowering, and its moving direction is the same as that of the punch 4. The pressing ring 15 is used to press on the base 2. A circular through hole is opened on the pressing ring 15, and the first mounting groove 8 and the second mounting groove 9 are both located in the area where the through hole is located. The foot switch 17 is located below the support plate 12 and is installed on the frame 11. One end of the connecting chain 16 is connected to the pressing ring 15, and the other end is connected to the foot switch 17. The foot switch 17 controls the pressing ring 15 to move up and down through the connecting chain 16.
[0043] After the staff puts the cloth on the base 2, the staff can drive the connecting chain 16 to move by stepping on the foot switch 17, thereby controlling the pressing ring 15 to move downward and press the cloth, thereby fixing the position of the cloth, and finally controlling the punch 4 to press down to nail the button on the cloth. During the punching process, the cloth is pressed by the pressing ring 15, so its position is not easily offset, thereby improving the accuracy of nailing the button on the cloth.
[0044] The implementation principle of the button sewing machine of the embodiment of the present application is as follows: when buttons need to be sewn, the staff first clamps half of the button into the first mounting groove 8, and the other half of the button into the second mounting groove 9. Then, the cloth is placed on the base 2, and the foot switch 17 is used to control the pressing ring 15 to press the cloth down, and then the punch 4 is controlled to punch downward, so as to achieve the action of sewing the button on the cloth.
[0045] During the stamping process, the infrared light emitted by the infrared detection lamp 5 can be used to detect whether there are fingers on the base 2. If there are fingers or other skin tissue, the infrared detection lamp 5 will transmit a signal to the control system to limit the punch 4 from stamping downward, thereby preventing the punch 4 from crushing the worker's hand and improving production safety.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A button sewing machine, characterized in that: The invention comprises a workbench (1), a base (2), a machine base (3), a punch (4) and an infrared detection lamp (5), wherein the base (2) is arranged on the workbench (1), the machine base (3) is arranged on the base (2), the punch (4) is arranged on the machine base (3) in a lifting manner and is located above the base (2), and the punch (4) is used for punching on the base (2); a first mounting groove (8) is formed at the lower end of the punch (4), a second mounting groove (9) is formed on the base (2), the first mounting groove (8) and the second mounting groove (9) are opposite to each other in upper and lower directions, and both are used for mounting buttons; the infrared detection lamp (5) is arranged on the machine base (3), and the lamp head of the infrared detection lamp (5) faces the plane where the second mounting groove (9) is located.
2. The button-stitching machine according to claim 1, characterized in that: The punch (4) is pneumatically moved in a straight line.
3. The button-stitching machine according to claim 1, characterized in that: It also comprises a pressing ring (15), the pressing ring (15) being arranged on the machine base (3), the pressing ring (15) being used for being pressed onto the cloth, the pressing ring (15) being provided with a through hole, the second mounting groove (9) being located in the through hole.
4. The button-stitching machine according to claim 3, characterized in that: It also includes a connecting chain (16) and a foot switch (17), wherein the foot switch (17) is located below the workbench (1), one end of the connecting chain (16) is connected to the pressure ring (15), and the other end is connected to the foot switch (17), and the foot switch (17) controls the pressure ring (15) to move up and down through the connecting chain (16).
5. The button-stitching machine according to claim 1, characterized in that: A first block (10) is screwed onto the punch (4), and the first mounting groove (8) is provided on the first block (10); a second block (13) is detachably connected to the base (2), the second block (13) is located directly below the first block (10), and the second mounting groove (9) is provided on the second block (13).
6. The button-stitching machine according to claim 5, characterized in that: The base (2) is provided with a slot, and the second block (13) is snapped into the slot and locked to the base (2) via a fastener (14).
7. The button-stitching machine according to claim 1, characterized in that: A storage groove (7) is provided on the surface of the workbench (1), and the storage groove (7) is located on one side of the machine base (3).
8. The button-stitching machine according to claim 1, characterized in that: The workbench (1) comprises a frame (11) and a support plate (12), wherein the support plate (12) is arranged on the frame (11) and is used for mounting the base (2), and the frame (11) is provided with a plurality of brake wheels (6), wherein the brake wheels (6) are spaced apart and distributed at the bottom of the frame (11).
