Efficient energy-saving device for comprehensive distribution of air compressor and nitrogen making machine
The integrated energy-saving device addresses dust collection inefficiencies by using a filter box with a fan, ventilation pipe, and desiccants to enhance air quality and efficiency in air compressors and nitrogen generators, ensuring effective dust filtration and easy maintenance.
Patent Information
- Application Number
- CN202420693926.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing air compressor and nitrogen generator systems suffer from ineffective dust collection after filtering, with dust flying and adhering to filters due to the cleaning mechanism, leading to reduced product quality and inefficiency.
An integrated energy-saving device with a filter box containing a fan, ventilation pipe, exhaust pipe, and exhaust port, along with desiccants and a one-way valve, ensures effective dust filtration and rapid desiccant replacement, while a tilted design facilitates sludge discharge and ensures sealing, preventing water ingress.
The device achieves efficient dust removal and moisture filtration, enhancing the integration and energy efficiency of air compressors and nitrogen generators by integrating a filter box with a fan, ventilation pipe, exhaust pipe, and desiccants, ensuring high-quality air processing and easy maintenance.
Smart Images

Figure CN222151422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy-saving devices for air compressors and nitrogen generators, in particular to a high-efficiency energy-saving device for comprehensive allocation of air compressors and nitrogen generators. Background Art
[0002] Air compressor, also known as air compressor, is a machine that compresses air to increase gas pressure or transport gas. It is a nitrogen generating equipment designed and manufactured according to pressure swing adsorption technology. The nitrogen generator uses air as raw material and high-quality carbon molecular sieve as adsorbent. It uses the principle of pressure swing adsorption (PSA) and molecular sieves full of micropores to selectively adsorb air to achieve the purpose of oxygen and nitrogen separation. Therefore, in the process of making nitrogen, the air is first pressurized to make the pressurized gas contain more nitrogen, and then the pressurized air is injected into the nitrogen generator to improve the efficiency of nitrogen production.
[0003] The Chinese patent with publication number CN213141413U discloses a nitrogen making device, including a base, an air compressor and a nitrogen making machine, the air compressor and the nitrogen making machine are fixedly installed on the base, the air compressor and the nitrogen making machine are fixedly connected through a pipeline, the upper surface of the base is fixedly connected with an air treatment box, one side of the air treatment box is fixedly connected with the air compressor through a pipeline, and the other side of the air treatment box is fixedly connected with an air hood. The utility model introduces air into the air hood, and dust impurities contained in the air are filtered after passing through the filter screen on the rectangular plate. After the air is filtered, it is introduced into the air compressor through the vent holes on the rectangular plate for subsequent nitrogen making work. By filtering the introduced air, the quality of the introduced air can be improved to ensure the product quality in the subsequent nitrogen making work, and the product quality of the nitrogen making finished product is effectively improved.
[0004] However, the above patent has the following shortcomings: after filtering the air through the filter, the motor drives the rubber rod to clean the filter, and then the dust will fly everywhere when the rubber rod beats the filter, and the dust cannot be effectively collected by the collection box, resulting in part of the dust and the flowing gas adhering to the filter again. Utility Model Content
[0005] The purpose of the utility model is to provide an efficient energy-saving device for comprehensive allocation of an air compressor and a nitrogen generator, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient energy-saving device for comprehensive allocation of an air compressor and a nitrogen generator, comprising a base, a filter box is vertically installed on the top of the base, and a filter assembly is arranged in the filter box, a compressor and a nitrogen generator are installed on the top of the base, and the filter box, the compressor and the nitrogen generator are connected to each other;
[0007] The filter assembly includes a fan, a ventilation pipe, an exhaust pipe and an exhaust port. A copper tube is installed horizontally in the filter box, and multiple exhaust pipes are installed vertically on the top of the copper tube. Multiple exhaust ports are opened on the outside of the exhaust pipe. A fan is installed on the side wall of the filter box, and the fan is connected to the copper tube through the ventilation pipe.
[0008] By adopting the above technical solution, dust removal is achieved for the air entering the compressor.
[0009] As a further solution of the utility model: both side walls of the filter box are provided with installation grooves, and desiccants are inserted into the two installation groove assemblies.
[0010] By adopting the above technical solution, rapid replacement of the desiccant is achieved.
[0011] As a further solution of the utility model: a rectangular plate is arranged on the outside of the filter box, and the rectangular plate is connected to the filter box through a butterfly bolt, and the butterfly bolt is threadedly connected to the filter box.
[0012] By adopting the above technical solution, the filter box can be opened.
[0013] As a further solution of the utility model: the bottom of the filter box is arranged obliquely, and a sewage outlet is opened on the side wall of the bottom of the filter box.
[0014] By adopting the above technical solution, it is convenient to discharge the sludge at the bottom of the filter box.
[0015] As a further solution of the utility model: a rubber pad is installed at the connection between the filter box and the rectangular plate.
[0016] By adopting the above technical solution, the sealing between the rectangular plate and the filter box is ensured.
[0017] As a further solution of the utility model: a one-way valve is installed on the ventilation pipe.
[0018] By adopting the above technical solution, water in the filter box is prevented from entering the ventilation pipe.
[0019] Compared with the prior art, the utility model has the following beneficial effects: the air compressor and nitrogen generator are integrated and distributed in a highly efficient and energy-saving device.
[0020] A fan, a ventilation pipe, an exhaust pipe and an exhaust port are provided. When the dust in the air needs to be filtered and the filtered dust needs to be effectively cleaned, the fan is started to bring the external air into the copper pipe through the ventilation pipe, and then the gas enters the exhaust pipe installed on the top of the copper pipe and is discharged through the exhaust port opened on the exhaust pipe. At this time, the discharged gas is in the water in the filter box, and the dust in the air is effectively filtered and treated through the water in the filter box.
[0021] In addition, the high-efficiency energy-saving device integrated with the air compressor and the nitrogen generator is also provided with an installation slot and a desiccant. The gas filtered by water in the filter box rises to the top wall position in the filter box, and the air with moisture is filtered through the desiccant. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the main structure of the filter box of the utility model.
[0025] In the figure: 1. base; 2. filter box; 3. compressor; 4. nitrogen generator; 5. copper pipe; 6. exhaust port; 7. exhaust pipe; 8. fan; 9. ventilation pipe; 10. installation slot; 11. desiccant; 12. rectangular plate; 13. butterfly bolt. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-3 The utility model provides a technical solution: an efficient energy-saving device for comprehensive distribution of an air compressor and a nitrogen generator, comprising a base 1, a filter box 2 is vertically installed on the top of the base 1, and a filter assembly is arranged in the filter box 2, a compressor 3 and a nitrogen generator 4 are installed on the top of the base 1, and the filter box 2, the compressor 3 and the nitrogen generator 4 are connected to each other;
[0028] The filter assembly includes a fan 8, a ventilation pipe 9, an exhaust pipe 7 and an exhaust port 6. A copper tube 5 is installed horizontally in the filter box 2, and multiple exhaust pipes 7 are installed vertically on the top of the copper tube 5. Multiple exhaust ports 6 are opened on the outside of the exhaust pipe 7. A fan 8 is installed on the side wall of the filter box 2, and the fan 8 is connected to the copper tube 5 through the ventilation pipe 9;
[0029] Specifically, when it is necessary to filter the dust in the air and effectively clean the filtered dust, the fan 8 is started to bring the external air into the copper tube 5 through the ventilation pipe 9, and then the gas enters the exhaust pipe 7 installed on the top of the copper tube 5, and is discharged through the exhaust port 6 opened on the exhaust pipe 7. At this time, the exhausted gas is in the water in the filter box 2, and the water in the filter box 2 can effectively filter and treat the dust in the air.
[0030] Furthermore, both side walls of the filter box 2 are provided with mounting grooves 10, and desiccants 11 are inserted into the two mounting grooves 10;
[0031] Specifically, the gas filtered by water in the filter box 2 rises to the top wall of the filter box 2, and the air with moisture is filtered through the desiccant 11. Through the arrangement of the mounting grooves 10 and the desiccant 11, the desiccant 11 can be taken out from between the mounting grooves 10 for replacement.
[0032] Furthermore, a rectangular plate 12 is provided on the outside of the filter box 2, and the rectangular plate 12 is connected to the filter box 2 via a butterfly bolt 13, and the butterfly bolt 13 is threadedly connected to the filter box 2;
[0033] Specifically, by rotating the butterfly bolt 13 installed on the filter box 2, the butterfly bolt 13 releases the rectangular plate 12 fixed to the filter box 2, and then the worker puts his hand into the access port opened on the side wall of the filter box 2 to take out the desiccant 11 inserted between the installation grooves 10 for replacement, and then uses the butterfly bolt 13 to fix the rectangular plate 12 on the filter box 2.
[0034] Furthermore, the bottom of the filter box 2 is tilted, and a sewage outlet is provided on the bottom side wall of the filter box 2;
[0035] Specifically, after the water is filtered for a long time, a certain amount of sludge is generated in the water, and the inclined setting of the bottom of the filter box 2 facilitates the discharge of the sludge.
[0036] Furthermore, a rubber pad is installed at the connection between the filter box 2 and the rectangular plate 12;
[0037] Specifically, by providing a rubber pad between the filter box 2 and the butterfly bolt 13 , the sealing between the butterfly bolt 13 and the filter box 2 can be ensured.
[0038] Further, a one-way valve is installed on the ventilation pipe 9;
[0039] Specifically, to prevent excessive water in the filter box 2 from entering the ventilation pipe 9 , a one-way valve installed on the ventilation pipe 9 ensures that the gas from the fan 8 can enter the copper pipe 5 , while the water in the copper pipe 5 cannot enter the ventilation pipe 9 .
[0040] Working principle: When using the high-efficiency energy-saving device with integrated distribution of the air compressor and the nitrogen generator, firstly, the external air is brought into the copper tube 5 through the ventilation pipe 9 by the fan 8, and then the gas enters the exhaust pipe 7 installed on the top of the copper tube 5, and is discharged through the exhaust port 6 opened on the exhaust pipe 7. At this time, the exhausted gas is in the water in the filter box 2, and then the air is compressed by starting the compressor 3. At this time, the compressed gas enters the nitrogen generator 4, and the nitrogen is processed by the nitrogen generator 4. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0041] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0042] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An efficient energy-saving device for integrated distribution of an air compressor and a nitrogen generator, comprising a base (1), characterized in that: A filter box (2) is vertically mounted on the top of the base (1), and a filter assembly is arranged inside the filter box (2); a compressor (3) and a nitrogen generator (4) are mounted on the top of the base (1), and the filter box (2), the compressor (3) and the nitrogen generator (4) are interconnected; The filter assembly comprises a fan (8), a ventilation pipe (9), an exhaust pipe (7) and an exhaust port (6); a copper pipe (5) is installed horizontally in the filter box (2), and a plurality of exhaust pipes (7) are installed vertically on the top of the copper pipe (5); a plurality of exhaust ports (6) are provided on the outside of the exhaust pipes (7); a fan (8) is installed on the side wall of the filter box (2), and the fan (8) is connected to the copper pipe (5) through the ventilation pipe (9).
2. The high-efficiency energy-saving device for comprehensive allocation of air compressors and nitrogen generators according to claim 1 is characterized in that: Both side walls of the filter box (2) are provided with mounting grooves (10), and desiccants (11) are inserted into the two mounting groove (10) assemblies.
3. The high-efficiency energy-saving device for comprehensive allocation of air compressors and nitrogen generators according to claim 1 is characterized in that: A rectangular plate (12) is arranged on the outside of the filter box (2), and the rectangular plate (12) is connected to the filter box (2) via a butterfly bolt (13), and the butterfly bolt (13) is threadedly connected to the filter box (2).
4. The high-efficiency energy-saving device for comprehensive allocation of air compressors and nitrogen generators according to claim 1 is characterized in that: The bottom of the filter box (2) is arranged at an incline, and a sewage outlet is provided on the side wall of the bottom of the filter box (2).
5. The high-efficiency energy-saving device for comprehensive allocation of air compressors and nitrogen generators according to claim 1, characterized in that: A rubber pad is installed at the connection between the filter box (2) and the rectangular plate (12).
6. The high-efficiency energy-saving device for comprehensive allocation of air compressors and nitrogen generators according to claim 1, characterized in that: A one-way valve is installed on the ventilation pipe (9).
