Cable surface cleaning device for cable production

By introducing pre-cleaning, ultrasonic cleaning and post-cleaning stages into the cable surface cleaning device, combining the brush assembly, heating plate and air-drying mechanism, the problems of large ultrasonic cleaning load and poor cleaning effect in the prior art are solved, and more efficient Clean the cable surface.

CN222153040UActive Publication Date: 2024-12-13HEBEI CHAOHANG CABLE CO LTD
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Patent Information

Application Number
CN202420785126.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing cable surface cleaning device has a large load during ultrasonic cleaning and is difficult to completely remove dust and oil stains, which affects the cleaning effect.

Method used

A cable surface cleaning device for cable production is designed, including a pre-cleaning tank, an ultrasonic cleaning tank and a rear cleaning tank. Multiple groups of cleaning components and heating plates are installed in the pre-cleaning tank, ultrasonic components are installed in the ultrasonic cleaning tank, and a rear cleaning tank is installed in the ultrasonic cleaning tank. An air-drying mechanism is installed in the middle to reduce the ultrasonic cleaning load through multi-stage cleaning and heating pretreatment.

Benefits of technology

Effectively remove dust and dirt from the cable surface, reduce ultrasonic cleaning load, improve cleaning effect, and ensure complete cleaning of the cable surface through multi-stage treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable surface cleaning device for cable production, which belongs to the technical field of cleaning devices and comprises a processing tank, two partition plates are fixedly connected in the processing tank, so that the processing tank is divided into a pre-cleaning tank, an ultrasonic cleaning tank and a post-cleaning tank, and first threading holes are respectively formed in the side wall, far away from the partition plates, of the pre-cleaning tank and the two partition plates; an ultrasonic assembly is arranged in the ultrasonic cleaning tank; a plurality of sets of brushing assemblies are arranged in the pre-cleaning tank and sequentially arranged in the axis direction of the first threading hole, each brushing assembly comprises two brush rollers arranged up and down, the brush rollers are rotationally connected with the side wall of the pre-cleaning tank, bristles are fixedly connected to the side walls of the brush rollers in the circumferential direction, and a heating plate is fixedly connected to the bottom of the pre-cleaning tank. According to the utility model, pre-cleaning, ultrasonic cleaning and post-cleaning can be carried out on the surface of the cable, the load of ultrasonic cleaning is reduced, and the cleaning effect of the cable is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a cable surface cleaning device used in cable production. Background Art

[0002] Cable is a device for transmitting electric energy or signals. During its production process, dust, oil stains and other dirt will stick to the cable surface, so the cable surface needs to be cleaned. Existing cleaning devices usually use ultrasonic cleaning technology to clean it, and then blow dry it after cleaning. When cleaning in an ultrasonic cleaning tank, it is necessary to completely clean the dust, oil stains and other impurities on the cable surface in one cleaning process, which is a heavy cleaning burden and easily affects the cleaning effect of the cable.

[0003] Therefore, a cable surface cleaning device for cable production is proposed. Utility Model Content

[0004] The utility model aims to provide a cable surface cleaning device for cable production, aiming to solve or improve at least one of the above-mentioned technical problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following solutions: The utility model provides a cable surface cleaning device for cable production, comprising a processing tank, wherein two partitions are fixedly connected in the processing tank, so as to divide the processing tank into a pre-cleaning tank, an ultrasonic cleaning tank, and a post-cleaning tank, and first threading holes are respectively opened on the side wall of the pre-cleaning tank away from the partition and on the two partitions; an ultrasonic component is arranged in the ultrasonic cleaning tank;

[0006] A plurality of cleaning brush assemblies are arranged in the pre-cleaning tank, and the plurality of cleaning brush assemblies are arranged in sequence along the axial direction of the first threading hole. The cleaning brush assemblies include two brush rollers arranged upper and lower, and the brush rollers are rotatably connected to the side walls of the pre-cleaning tank. The side walls of the brush rollers are circumferentially fixed with bristles, and a heating plate is fixed to the bottom of the pre-cleaning tank.

[0007] Preferably, the ultrasonic component includes a plurality of ultrasonic transducers fixedly connected in the ultrasonic cleaning tank, and the ultrasonic transducers are electrically connected to an ultrasonic generator.

[0008] Preferably, the tops of the two opposite side walls of the pre-cleaning tank, the ultrasonic cleaning tank and the post-cleaning tank are respectively fixedly connected and connected with a plurality of water inlet manifolds, the plurality of water inlet manifolds located on the same side are fixedly connected and connected with a water inlet main pipe, and the bottoms of the pre-cleaning tank, the ultrasonic cleaning tank and the post-cleaning tank are respectively fixedly connected and connected with a water outlet pipe.

[0009] Preferably, an air-drying tank is further provided on the side of the rear cleaning tank away from the ultrasonic cleaning tank, and an air-drying mechanism is provided in the air-drying tank. Second threading holes are respectively provided on the side wall of the rear cleaning tank away from the partition and on the side wall of the air-drying tank away from the rear cleaning tank, and the height of the second threading hole is higher than the height of the first threading hole.

[0010] Preferably, two guide wheels and a reversing wheel are rotatably connected in the rear cleaning tank, the two guide wheels are arranged up and down, the two guide wheels are respectively located on both sides of the first threading hole, the reversing wheel is located between the guide wheel and the second threading hole, and the top of the reversing wheel is flush with the bottom of the second threading hole.

[0011] Preferably, the air-drying mechanism includes a circular ring rotatably connected to the side wall of the air-drying groove, a driving assembly transmission-connected to the circular ring is arranged in the air-drying groove, the axis of the circular ring coincides with the axis of the second threading hole, a plurality of connecting plates are fixedly connected to the inner wall of the circular ring, and a wiping cotton is fixedly connected to one end of the connecting plate away from the inner wall of the circular ring.

[0012] Preferably, the driving assembly includes a motor fixedly connected to the side wall of the air-drying tank, a gear is fixedly connected to the output shaft of the motor, a plurality of tooth grooves are circumferentially opened on the outer wall of the circular ring, and the gear is meshed with the tooth grooves.

[0013] Preferably, a plurality of air blowing pipes are fixedly connected and communicated in the air-drying tank, and the air outlet ends of the air blowing pipes face the axis of the second threading hole.

[0014] The utility model discloses the following technical effects: the cable is firstly cleaned by multiple groups of cleaning brush assemblies, during which the cable is located between two upper and lower brush rollers, and the bristles on the brush rollers clean the cable, thereby removing dust and other impurities on the cable, reducing the load of ultrasonic cleaning, and the heating plate heats the water in the cleaning tank, thereby preheating the cable surface, softening the pollutants on the cable surface, and facilitating the subsequent cleaning of the pollutants; then the cable enters the ultrasonic cleaning tank for ultrasonic cleaning, removing dirt, oil and other impurities adhered to the cable surface, and finally enters the post-cleaning tank to use clean water to rinse the dirt that has fallen off but floated on the cable surface, thereby improving the cleaning effect; the utility model can perform pre-cleaning, ultrasonic cleaning and post-cleaning on the cable surface, reduce the load of ultrasonic cleaning, and improve the cleaning effect of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the pre-cleaning tank, ultrasonic cleaning tank and post-cleaning tank in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the wind drying mechanism in the utility model;

[0019] Figure 4 It is a schematic diagram of the structure of the connecting plate and the wiping cotton in the utility model.

[0020] In the figure: 1. partition; 2. pre-cleaning tank; 3. ultrasonic cleaning tank; 4. post-cleaning tank; 5. first threading hole; 6. brush roller; 7. bristles; 8. heating plate; 9. ultrasonic transducer; 10. water inlet branch; 11. water inlet main pipe; 12. water outlet pipe; 13. air drying tank; 14. second threading hole; 15. guide wheel; 16. reversing wheel; 17. ring; 18. connecting plate; 19. wiping cotton; 20. motor; 21. gear; 22. tooth groove; 23. air blowing pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Reference Figure 1-Figure 4 The utility model provides a cable surface cleaning device for cable production, including a cable surface cleaning device for cable production, including a processing tank, two partitions 1 are fixedly connected in the processing tank, so that the processing tank is divided into a pre-cleaning tank 2, an ultrasonic cleaning tank 3, and a post-cleaning tank 4, and first threading holes 5 are respectively opened on the side wall of the pre-cleaning tank 2 away from the partition 1 and on the two partitions 1; an ultrasonic component is arranged in the ultrasonic cleaning tank 3;

[0024] Water is contained in the pre-cleaning tank 2, the ultrasonic cleaning tank 3, and the post-cleaning tank 4, and the height of the water is higher than the height of the first threading hole 5. A water receiving tank (not shown in the figure) is also provided at the front end of the pre-cleaning tank 2 to prevent the water in the pre-cleaning tank 2 from flowing to the ground through the first threading hole 5. The cable to be cleaned enters the pre-cleaning tank 2, the ultrasonic cleaning tank 3, and the post-cleaning tank 4 in sequence through the first threading hole 5 for cleaning;

[0025] A plurality of cleaning brush assemblies are arranged in the pre-cleaning tank 2, and the plurality of cleaning brush assemblies are arranged in sequence along the axial direction of the first threading hole 5. The cleaning brush assemblies include two brush rollers 6 arranged upper and lower, and the brush rollers 6 are rotatably connected to the side walls of the pre-cleaning tank 2. Brush bristles 7 are fixedly connected to the side walls of the brush rollers 6 in the circumferential direction, and a heating plate 8 is fixedly connected to the bottom of the pre-cleaning tank 2; the brush bristles 7 are soft bristles;

[0026] The cable is firstly cleaned by multiple groups of cleaning brush assemblies. During cleaning, the cable is located between the upper and lower brush rollers 6. The bristles 7 on the brush rollers 6 clean the cable, thereby removing dust and other impurities on the cable, reducing the load of ultrasonic cleaning, and the heating plate 8 heats the water in the cleaning tank, thereby preheating the cable surface, softening the pollutants on the cable surface, and facilitating the subsequent cleaning of the pollutants; then the cable enters the ultrasonic cleaning tank 3 for ultrasonic cleaning to remove dirt, oil and other impurities adhering to the cable surface, and finally enters the post-cleaning tank 4 to use clean water to rinse the dirt that has fallen off but floated on the cable surface, thereby improving the cleaning effect; the utility model can perform pre-cleaning, ultrasonic cleaning and post-cleaning on the cable surface, reduce the load of ultrasonic cleaning, and improve the cleaning effect of the cable.

[0027] A further optimized solution is that the ultrasonic component includes a plurality of ultrasonic transducers 9 fixedly connected in the ultrasonic cleaning tank 3, and the ultrasonic transducer 9 is electrically connected to an ultrasonic generator (not shown in the figure). The dirt on the cable surface is removed through the strong cavitation and vibration generated by the ultrasonic generator and the ultrasonic transducer 9.

[0028] Further optimizing the scheme, the tops of the two opposite side walls of the pre-cleaning tank 2, the ultrasonic cleaning tank 3 and the post-cleaning tank 4 are respectively fixedly connected and connected with a plurality of water inlet manifolds 10, the plurality of water inlet manifolds 10 located on the same side are fixedly connected and connected with the water inlet main pipe 11, and the bottoms of the pre-cleaning tank 2, the ultrasonic cleaning tank 3 and the post-cleaning tank 4 are respectively fixedly connected and connected with a water outlet pipe 12;

[0029] Clean water is introduced through the water inlet branch 10, and the water in the tank flows out through the outlet pipe 12, thereby realizing the flow of water and enhancing the cleaning effect on the cable. The water flowing out of the outlet pipe 12 is introduced into a sewage treatment device (not shown in the figure), and the outflowing water is treated so that it can be recycled.

[0030] A further optimization scheme is that an air-drying tank 13 is provided on the side of the rear cleaning tank 4 away from the ultrasonic cleaning tank 3, and an air-drying mechanism is provided in the air-drying tank 13. Second threading holes 14 are respectively provided on the side wall of the rear cleaning tank 4 away from the partition 1 and on the side wall of the air-drying tank 13 away from the rear cleaning tank 4. The height of the second threading hole 14 is higher than the height of the first threading hole 5.

[0031] Further optimized solution, two guide wheels 15 and a reversing wheel 16 are rotatably connected in the rear cleaning tank 4, the two guide wheels 15 are arranged up and down, the two guide wheels 15 are respectively located on both sides of the first threading hole 5, the reversing wheel 16 is located between the guide wheel 15 and the second threading hole 14, and the top of the reversing wheel 16 is flush with the bottom of the second threading hole 14;

[0032] The water level in the pre-cleaning tank 2, the ultrasonic cleaning tank 3 and the post-cleaning tank 4 is lower than the second threading hole 14, and the cable enters between the two guide wheels 15, and then changes direction through the reversing wheel 16, so that the cable can pass through the second threading hole 14 and enter the air-drying tank 13.

[0033] Further optimized solution, the air-drying mechanism includes a ring 17 rotatably connected to the side wall of the air-drying groove 13, a driving assembly connected to the ring 17 is arranged in the air-drying groove 13, the axis of the ring 17 coincides with the axis of the second threading hole 14, a plurality of connecting plates 18 are fixedly connected to the inner wall of the ring 17, and a wiping cotton 19 is fixedly connected to one end of the connecting plate 18 away from the inner wall of the ring 17;

[0034] Further optimized solution, the driving assembly includes a motor 20 fixedly connected to the side wall of the air-drying tank 13, a gear 21 is fixedly connected to the output shaft of the motor 20, and a plurality of tooth grooves 22 are circumferentially opened on the outer wall of the ring 17, and the gear 21 meshes with the tooth grooves 22;

[0035] The motor 20 drives the gear 21 to rotate, and then drives the ring 17 to rotate, so that the wiping cotton 19 wipes the surface of the cable and wipes away most of the water.

[0036] As a further optimization scheme, a plurality of air blowing pipes 23 are fixedly connected and communicated in the air drying tank 13, and the air outlet ends of the air blowing pipes 23 face the axis of the second threading hole 14; the air blowing pipes 23 are connected to an air pump (not shown in the figure).

[0037] When the utility model is in use, clean water is introduced into the pre-cleaning tank 2, the ultrasonic cleaning tank 3 and the post-cleaning tank 4, the height of the water is higher than the first threading hole 5, but lower than the second threading hole 14, the cable passes through the plurality of first threading holes 5 and the two second threading holes 14 in sequence, and a wire pulling device (not shown in the figure) is provided at the rear end of the device to pull the cable to move. During the movement, the cable is first brushed by the bristles 7 to remove dust on the surface, and then cleaned by the ultrasonic cleaning tank 3 to remove dirt, oil stains, etc., and finally enters the post-cleaning tank 4 to flush away the dirt that has fallen off but floated on the surface of the cable. After cleaning, it enters the air drying tank 13, the wiping cotton 19 rotates and wipes the surface of the cable, and then the air pipe 23 blows out air to dry the water stains on the surface of the cable.

[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0039] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A cable surface cleaning device for cable production, Features: The invention comprises a treatment tank, wherein two partitions (1) are fixedly connected in the treatment tank, thereby dividing the treatment tank into a pre-cleaning tank (2), an ultrasonic cleaning tank (3), and a post-cleaning tank (4); a first threading hole (5) is respectively provided on the side wall of the pre-cleaning tank (2) away from the partition (1) and on the two partitions (1); an ultrasonic component is provided in the ultrasonic cleaning tank (3); The pre-cleaning tank (2) is provided with a plurality of groups of cleaning brush assemblies, which are arranged in sequence along the axial direction of the first threading hole (5), and the cleaning brush assemblies include two brush rollers (6) arranged one above the other, the brush rollers (6) being rotatably connected to the side walls of the pre-cleaning tank (2), the side walls of the brush rollers (6) being circumferentially fixed with bristles (7), and the bottom of the pre-cleaning tank (2) being fixedly connected with a heating plate (8).

2. The cable surface cleaning device for cable production according to claim 1, Features: The ultrasonic component comprises a plurality of ultrasonic transducers (9) fixedly connected in the ultrasonic cleaning tank (3), and the ultrasonic transducers (9) are electrically connected to an ultrasonic generator.

3. The cable surface cleaning device for cable production according to claim 1, Features: The tops of the two opposite side walls of the pre-cleaning tank (2), the ultrasonic cleaning tank (3) and the post-cleaning tank (4) are respectively fixedly connected and communicated with a plurality of water inlet manifolds (10); the plurality of water inlet manifolds (10) located on the same side are fixedly connected and communicated with a water inlet main pipe (11); and the bottoms of the pre-cleaning tank (2), the ultrasonic cleaning tank (3) and the post-cleaning tank (4) are respectively fixedly connected and communicated with a water outlet pipe (12).

4. The cable surface cleaning device for cable production according to claim 1, Features: An air drying groove (13) is also provided on the side of the rear cleaning groove (4) away from the ultrasonic cleaning groove (3), and an air drying mechanism is provided in the air drying groove (13). Second threading holes (14) are respectively provided on the side wall of the rear cleaning groove (4) away from the partition (1) and on the side wall of the air drying groove (13) away from the rear cleaning groove (4), and the height of the second threading hole (14) is higher than the height of the first threading hole (5).

5. The cable surface cleaning device for cable production according to claim 4, Features: Two guide wheels (15) and a reversing wheel (16) are rotatably connected in the rear cleaning tank (4); the two guide wheels (15) are arranged up and down, and the two guide wheels (15) are respectively located on both sides of the first threading hole (5); the reversing wheel (16) is located between the guide wheel (15) and the second threading hole (14); and the top of the reversing wheel (16) is flush with the bottom of the second threading hole (14).

6. The cable surface cleaning device for cable production according to claim 4, Features: The air-drying mechanism comprises a circular ring (17) rotatably connected to the side wall of the air-drying groove (13); a driving assembly is arranged in the air-drying groove (13) and is transmission-connected to the circular ring (17); the axis of the circular ring (17) coincides with the axis of the second threading hole (14); a plurality of connecting plates (18) are fixedly connected to the inner wall of the circular ring (17); and a wiping cotton (19) is fixedly connected to one end of the connecting plate (18) away from the inner wall of the circular ring (17).

7. The cable surface cleaning device for cable production according to claim 6, Features: The driving assembly comprises a motor (20) fixedly connected to the side wall of the air-drying tank (13); a gear (21) is fixedly connected to the output shaft of the motor (20); a plurality of tooth grooves (22) are circumferentially formed on the outer wall of the circular ring (17); and the gear (21) meshes with the tooth grooves (22).

8. The cable surface cleaning device for cable production according to claim 6, Features: A plurality of air blowing pipes (23) are fixedly connected and communicated in the air drying groove (13), and the air outlet ends of the air blowing pipes (23) face the axis of the second threading hole (14).

Citation Information

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