Dust removal device for color master batch production
By using dust removal devices with vibration and vacuum impellers in the masterbatch production process, the problem of low dust removal efficiency of existing equipment is solved, more efficient dust removal is achieved, and the production environment and workers' health safety is improved.
Patent Information
- Application Number
- CN202420594590.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The dust removal equipment in the existing masterbatch production process is low in dust removal efficiency and cannot completely remove dust, which affects the cleanliness of the production environment and the health of workers.
A dust removal device including a housing, a first motor, a rotary rod, a cam, a transverse plate, a guide rod, a spring, a placement box, a dust removal box and a vacuum cleaner are designed. The vibration and vacuum cleaner are combined to effectively remove it. Dust on the surface of the masterbatch.
It improves dust removal efficiency, can effectively remove dust from the masterbatch surface, meet market demand, and improves the production environment and workers' health.
Smart Images
Figure CN222153208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch dust removal, in particular to a dust removal device for masterbatch production. Background Art
[0002] Masterbatch, also known as color masterbatch, is a new type of polymer colorant, mainly composed of pigments or dyes, carriers and additives. Dust removal is an important step in the production of masterbatch. This is mainly because dust will be generated during the production process of masterbatch. This dust may not only pollute the environment, but also may harm the health of workers.
[0003] In the existing masterbatch production process, although dust removal equipment is equipped, its dust removal efficiency is generally low, the effect is not satisfactory, and the speed is slow. Specifically, these dust removal equipment often cannot completely remove the dust generated in the masterbatch production process, resulting in a large amount of dust remaining in the environment, which not only affects the cleanliness of the production environment, but also poses a potential threat to the health of workers. Therefore, we propose a dust removal device for masterbatch production. Utility Model Content
[0004] The purpose of the utility model is to provide a dust removal device for masterbatch production, so as to solve the problem that in the existing masterbatch production process mentioned in the above background technology, although dust removal equipment is equipped, its dust removal efficiency is generally low, the effect is not satisfactory, and the speed is slow. Specifically, these dust removal equipments are often unable to completely remove the dust generated in the masterbatch production process, resulting in a large amount of dust remaining in the environment, which not only affects the cleanliness of the production environment, but also poses a potential threat to the health of workers.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device for masterbatch production, comprising a shell, a first motor is fixedly installed at a top position on one side of the shell, a rotating rod is arranged at the inner top of the shell, cams are fixedly installed at both sides of the rotating rod surface, a horizontal plate is arranged at the lower end of the rotating rod, the lower ends of the two cams are in contact with the top of the horizontal plate, guide rods are fixedly installed at the four corners of the bottom of the horizontal plate, the inner wall of the shell corresponds to the lower ends of the four guide rods respectively, and the bottoms of the four guide rods are fixedly connected to guide blocks. The dust collecting box is fixedly installed at the center of the bottom of the shell body, and the dust collecting box is fixedly connected with a dust inlet pipe through the dust inlet port opened on the top of the shell body. A dust hood is fixedly installed at the bottom of the inner wall of the shell body, and the upper end of the dust inlet pipe is fixedly connected with the bottom of the dust hood. A second motor is fixedly installed at the center of the bottom of the dust collecting box, and a filter plate is fixedly connected to the bottom of the dust collecting box, and a dust collecting impeller is arranged at the center of the lower end of the filter plate.
[0006] Compared with the prior art, the beneficial effects of the utility model are:
[0007] The dust removal device for masterbatch production, through the design of the first motor, the rotating rod, the cam, the cross plate, the guide block, the guide rod, the spring, the placement box, the dust removal box, the second motor and the dust suction impeller, the masterbatch is placed in the placement box, and the dust on the masterbatch is sucked away by turning on the second motor to drive the dust suction impeller to rotate. In the process of dust removal, the first motor rotates the cam through the rotating rod. During the rotation of the cam, the cross plate rotates with the rotation of the cam through the elastic effect of the spring, and the placement box is driven to move through the reciprocating vertical movement of the guide rod, thereby vibrating the masterbatch placed inside, and loosening the dust particles attached to the surface of the masterbatch. At the same time, the dust removal mechanism at the bottom can further suck away the loose dust particles. This dust removal method combined with vibration can effectively remove dust on the surface of the masterbatch, improve the dust removal efficiency, and meet the market demand. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0009] Figure 2 This is a cross-sectional view of the structure of the utility model;
[0010] Figure 3 This is a structural front view of the placement box of the utility model;
[0011] Figure 4 This is a bottom view of the structure of the horizontal plate of the utility model;
[0012] Figure 5 It is a structural side view of the cam of the utility model.
[0013] In the figure: 1. housing; 2. first motor; 3. rotating rod; 4. cam; 5. cross plate; 6. guide block; 7. guide rod; 8. spring; 9. storage box; 10. dust removal box; 11. dust inlet pipe; 12. dust hood; 13. filter plate; 14. second motor; 15. dust suction impeller. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] See also Figure 1-5 The utility model provides a technical solution: a dust removal device for masterbatch production, comprising a shell 1, a first motor 2 is fixedly installed at the top position of one side of the shell 1, a rotating rod 3 is arranged at the inner top of the shell 1, cams 4 are fixedly installed at the two sides of the surface of the rotating rod 3, a horizontal plate 5 is arranged at the lower end of the rotating rod 3, the lower ends of the two cams 4 are in contact with the top of the horizontal plate 5, guide rods 7 are fixedly installed at the four corners of the bottom of the horizontal plate 5, the inner wall of the shell 1 corresponds to the lower ends of the four guide rods 7 are fixedly connected with guide blocks 6, the bottoms of the four guide rods 7 are respectively penetrated to the four guide rods 7, and the bottoms of the four guide rods 7 are respectively penetrated to the four guide rods 7. Towards the outside of the block 6, a spring 8 is sleeved on the top of the surface of the guide rod 7, and a placement box 9 is fixedly connected to the lower ends of the four guide rods 7. A dust removal box 10 is fixedly installed at the center of the bottom of the shell 1, and the dust removal box 10 is fixedly connected to a dust inlet pipe 11 through a dust inlet port opened at the top thereof. A dust hood 12 is fixedly installed at the bottom of the inner wall of the shell 1, and the upper end of the dust inlet pipe 11 is fixedly connected to the bottom of the dust hood 12. A second motor 14 is fixedly installed at the center of the bottom of the dust removal box 10, and a filter plate 13 is fixedly connected to the bottom position of the dust removal box 10, and a dust suction impeller 15 is arranged at the center of the lower end of the filter plate 13.
[0016] The first motor 2 is fixedly connected to the first main shaft through the output end on one side thereof, one side of the first main shaft penetrates into the interior of the shell 1 and is fixedly connected to one side of the rotating rod 3, and the other side of the rotating rod 3 is movably connected to a bearing fixedly installed at the top position on one side of the inner wall of the shell 1, and the rotating rod 3 is rotated by starting the first motor 2.
[0017] The top of the spring 8 is fixedly connected to the bottom of the transverse plate 5 , and the bottom of the spring 8 is fixedly connected to the top of the guide block 6 , thereby fixing both ends of the spring 8 .
[0018] The second motor 14 is fixedly connected to the second main shaft through the output end at the top thereof. The upper end of the second main shaft passes through the interior of the dust removal box 10 and is fixedly connected to the center of the bottom of the dust suction impeller 15. The dust suction impeller 15 is driven to rotate by starting the second motor 14.
[0019] The outer wall of the placement box 9 is a mesh structure, and a cover plate is movably installed on the front surface of the placement box 9. By opening the cover plate, the masterbatch can be placed in or taken out of the placement box 9.
[0020] A movable door is movably installed at the center of the front surface of the shell 1, and a box door is movably installed at the top position of the front surface of the dust removal box 10, and the movable door can be opened or closed.
[0021] Support plates are fixedly connected to both sides of the shell 1, and base plates are fixedly installed at the bottom of the two support plates to support the entire device and improve the stability of the device during operation.
[0022] During operation, first open the box door and cover plate, then spread the masterbatch that needs to be dusted in the placement box 9, then lock the cover plate and box door in turn, then start the second motor 14 to drive the dust suction impeller 15 to rotate, and then turn on the first motor 2 to drive the rotating rod 3 to rotate, and the rotating rod 3 drives the two cams 4 to rotate. At this time, due to the presence of the spring 8, the top of the cross plate 5 is always pushed to contact the lower ends of the two cams 4, and the cross plate 5 will reciprocate up and down with the rotation of the cam 4. The cross plate 5 drives the placement box 9 to move up and down continuously through the four guide rods 7 at the bottom, so that the masterbatch in the placement box 9 vibrates, and the masterbatch vibrates to shake off the dust attached to its surface, and the shaken dust is sucked in through the dust suction impeller 15, and the dust passes through the dust hood 12 and the dust inlet pipe 11 in turn and enters the dust removal box 10, and is finally isolated by the filter plate 13.
[0023] In summary: the dust removal device for masterbatch production, through the design of the first motor 2, the rotating rod 3, the cam 4, the cross plate 5, the guide block 6, the guide rod 7, the spring 8, the placement box 9, the dust removal box 10, the second motor 14 and the dust suction impeller 15, the masterbatch is laid in the placement box 9, and the dust on the masterbatch is sucked away by turning on the second motor 14 to drive the dust suction impeller 15 to rotate. In the process of dust removal, the first motor 2 rotates the cam 4 through the rotating rod 3. During the rotation of the cam 4, through the elastic effect of the spring 8, the cross plate 5 rotates with the rotation of the cam 4, and drives the placement box 9 to move through the reciprocating vertical movement of the guide rod 7, thereby vibrating the masterbatch laid inside, and loosening the dust particles attached to the surface of the masterbatch. At the same time, the dust removal mechanism at the bottom can further suck away the loose dust particles. This dust removal method combined with vibration can effectively remove dust on the surface of the masterbatch, improve the dust removal efficiency, and meet the market demand.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for masterbatch production, comprising a housing (1), characterized in that: A first motor (2) is fixedly installed at a top position on one side of the shell (1); a rotating rod (3) is provided at the inner top of the shell (1); cams (4) are fixedly installed at both sides of the surface of the rotating rod (3); a transverse plate (5) is provided at the lower end of the rotating rod (3); the lower ends of the two cams (4) are in contact with the top of the transverse plate (5); guide rods (7) are fixedly installed at four corners of the bottom of the transverse plate (5); the inner wall of the shell (1) is fixedly connected to the lower ends of the four guide rods (7) respectively; the bottoms of the four guide rods (7) respectively penetrate the outside of the four guide blocks (6); the top of the surface of the guide rod (7) A spring (8) is sleeved, the lower ends of the four guide rods (7) are fixedly connected to a placement box (9), a dust removal box (10) is fixedly installed at the center of the bottom of the shell (1), the dust removal box (10) is fixedly connected to a dust inlet pipe (11) through a dust inlet port opened at the top, a dust hood (12) is fixedly installed at the bottom of the inner wall of the shell (1), the upper end of the dust inlet pipe (11) is fixedly connected to the bottom of the dust hood (12), a second motor (14) is fixedly installed at the center of the bottom of the dust removal box (10), a filter plate (13) is fixedly connected to the bottom of the dust removal box (10), and a dust suction impeller (15) is arranged at the center of the lower end of the filter plate (13).
2. A dust removal device for masterbatch production according to claim 1, characterized in that: The first motor (2) is fixedly connected to the first main shaft via an output end on one side thereof; one side of the first main shaft penetrates into the interior of the housing (1) and is fixedly connected to one side of the rotating rod (3); the other side of the rotating rod (3) is movably connected to a bearing fixedly installed at a top position on one side of the inner wall of the housing (1).
3. The dust removal device for masterbatch production according to claim 1, characterized in that: The top of the spring (8) is fixedly connected to the bottom of the transverse plate (5), and the bottom of the spring (8) is fixedly connected to the top of the guide block (6).
4. The dust removal device for masterbatch production according to claim 1, characterized in that: The second motor (14) is fixedly connected to a second main shaft via an output end at the top thereof, and the upper end of the second main shaft penetrates into the interior of the dust removal box (10) and is fixedly connected to the center of the bottom of the dust suction impeller (15).
5. The dust removal device for masterbatch production according to claim 1, characterized in that: The outer wall of the placement box (9) is a mesh structure, and a cover plate is movably installed on the front surface of the placement box (9).
6. The dust removal device for masterbatch production according to claim 1, characterized in that: A movable door is movably mounted at the center of the front surface of the shell (1), and a box door is movably mounted at a top position on the front surface of the dust removal box (10).
7. The dust removal device for masterbatch production according to claim 1, characterized in that: Support plates are fixedly connected to both sides of the shell (1), and base plates are fixedly installed at the bottoms of the two support plates.