Surface rust removal equipment for new metal material

By designing the automated equipment of hexagonal prism-shaped rust removal box and laser rust removal head, the environmental pollution, low efficiency and unevenness problems in traditional metal surface rust removal methods are solved, and efficient and uniform metal surface cleaning and equipment are achieved. maintain.

CN222153230UActive Publication Date: 2024-12-13ZHENGZHOU CHUNSHENG METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202420833071.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-13
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing metal surface rust removal methods have problems such as environmental pollution, low rust removal efficiency and unevenness. Traditional chemical rust removal methods will generate waste liquid and corrode the metal surface, while mechanical rust removal requires a lot of manual operation and is inefficient.

Method used

A new metal surface rust removal equipment including a hexagonal prism-shaped rust removal box, a laser rust removal head and a cooling fan plate is designed, using automated operation and adjustable vertical mechanism, combining a horizontal moving plate mechanism and a removable connection method. , achieve efficient and uniform rust removal on metal surfaces.

Benefits of technology

The equipment quickly cleans the oxide layer and dirt on the metal surface through automated operations, improving rust removal efficiency and cleanliness, reducing the temperature of the laser rust removal head, extending the equipment life, and improving maintainability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rust removal equipment, and discloses surface rust removal equipment for new metal materials, which comprises a processing table, a hexagonal prism-shaped rust removal box body is arranged on the processing table, and laser rust removal heads and cooling fan plates are distributed on the edges of the rust removal box body at equal intervals. A motor device for driving the derusting box body to rotate is arranged on the outer side of the machining table; according to the metal surface derusting device, the hexagonal prism-shaped derusting box body is combined with the laser derusting head and the cooling fan plate, so that efficient metal surface derusting treatment is realized. According to the structural design, the equipment can quickly and uniformly clean an oxide layer and dirt on the surface of a metal material in the automatic operation process, so that the rust removal efficiency is effectively improved, and the cleanliness and quality of the surface of the metal material are guaranteed. And meanwhile, the cooling fan plate can effectively reduce the temperature of the laser rust removal head, the equipment is protected, and the service life is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal equipment, in particular to a surface rust removal equipment for new metal materials. Background Art

[0002] In the field of metal processing, surface rust removal is a key process link, which is used to clean the oxide layer, dirt and other impurities on the surface of metal materials to ensure the quality and appearance of metal products. Traditional metal surface rust removal methods include chemical rust removal, mechanical rust removal, etc., but these methods have some problems.

[0003] Existing chemical rust removal methods require the use of acidic or alkaline solutions, which produce waste liquid during the treatment process, pollute the environment, and have the risk of corroding the metal surface. Mechanical rust removal requires a lot of manual operation, has low work efficiency, and is difficult to ensure the uniformity and cleanliness of rust removal.

[0004] Therefore, the existing technical solutions have the following problems: environmental pollution, low rust removal efficiency, uneven rust removal, etc. These shortcomings have led to the need for improvement in the metal surface rust removal process, and a new type of rust removal equipment is needed that can efficiently and evenly clean the oxide layer and dirt on the surface of metal materials.

[0005] Therefore, we propose a surface rust removal device for new metal materials. Utility Model Content

[0006] The utility model mainly solves the above-mentioned existing technical problems and provides a surface rust removal device for a new metal material.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is: a surface rust removal equipment for new metal materials, including a processing table, on which a hexagonal rust removal box body is arranged, and laser rust removal heads and cooling fan plates are evenly distributed on the edges of the rust removal box body. A motor device for driving the rust removal box body to rotate is arranged on the outer side of the processing table, and a groove penetrating through the other three sides away from the motor device is opened on the top of the processing table. A limiting slide groove is opened on the side of the groove on the top of the processing table, and a moving plate mechanism for horizontal movement is arranged on the processing table.

[0008] As a preferred solution, a vertical mechanism for driving the motor device to rise and fall is provided on the back of the processing table. The vertical mechanism includes a second cylinder and a support baffle at the top of the second cylinder. The top of the support baffle is fixed to the lowermost outer shell of the motor device.

[0009] As a preferred solution, the moving plate mechanism includes a drag plate located on the top of the processing table and a first cylinder outside the processing table for driving the drag plate to move.

[0010] As a preferred solution, one side of the drag plate extends into the interior of the limiting sliding groove.

[0011] As a preferred solution, the motor device includes a moving platform and a motor on the moving platform that drives the rust removal box to rotate. The output end of the motor is connected to a mounting sleeve, which is mounted on one end of the rust removal box. A circle of threads on the outer side of the mounting sleeve is connected to a fixing bolt that fixes the rust removal box inside the motor.

[0012] As a preferred solution, the front end of the processing table is provided with a control motor device, a vertical mechanism, a rust removal box, a laser rust removal head and a control end for starting the cooling fan board switch, and the front side of the processing table is connected to a baffle located on the top of the control end.

[0013] Beneficial Effects

[0014] The utility model is beneficial in that:

[0015] (1) This surface rust removal equipment for a new metal material achieves efficient metal surface rust removal by using a hexagonal rust removal box combined with a laser rust removal head and a cooling fan plate. This structural design enables the equipment to quickly and evenly clean the oxide layer and dirt on the surface of the metal material during automated operation, thereby effectively improving the rust removal efficiency and ensuring the cleanliness and quality of the metal material surface. At the same time, the cooling fan plate can effectively reduce the temperature of the laser rust removal head, protect the equipment and extend its service life.

[0016] (2) The surface rust removal equipment of the new metal material has a vertical mechanism that can adjust the distance between the laser rust removal head and the metal plate, making the rust removal operation on the metal material more accurate and effective.

[0017] (3) This is a surface rust removal device for new metal materials. The device adopts a detachable connection method, which is convenient for the inspection and maintenance of the laser rust removal head and the cooling fan plate, thereby improving the maintainability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0020] Figure 1 It is a three-dimensional schematic diagram of the rust removal equipment of the utility model;

[0021] Figure 2 It is a side view of the rust removal equipment of the utility model;

[0022] Figure 3 This is a schematic diagram of the axial side of the rust removal equipment of the utility model;

[0023] Figure 4 It is a connection diagram of the rust removal box body combined with the laser rust removal head and the cooling fan plate of the utility model.

[0024] Legend:

[0025] 1. Processing table; 101. Limiting slide; 102. Control end; 103. Shielding plate; 2. Drag plate; 201. First cylinder; 3. Rust removal box; 301. Motor; 302. Mounting sleeve; 303. Fixing bolt; 4. Laser rust removal head; 5. Cooling fan plate; 6. Moving table; 7. Second cylinder; 701. Support baffle. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment: A surface rust removal device for a new metal material, such as Figure 1 - Figure 4 As shown, it includes a processing table 1, on which a hexagonal rust removal box body 3 is arranged, and laser rust removal heads 4 and cooling fan plates 5 are evenly spaced on the edges of the rust removal box body 3. A motor 301 device for driving the rust removal box body 3 to rotate is arranged on the outer side of the processing table 1, and a groove penetrating through the other three sides away from the motor 301 device is opened on the top of the processing table 1, and a limiting slide groove 101 is opened on the side of the groove on the top of the processing table 1, and a moving plate mechanism for horizontal movement is arranged on the processing table 1.

[0028] The back of the processing table 1 is provided with a vertical mechanism for driving the motor 301 device to rise and fall, and the vertical mechanism includes a second cylinder 7 and a support baffle 701 on the top of the second cylinder 7, and the top of the support baffle 701 is fixed between the lowermost end shell of the motor 301 device. By providing the vertical mechanism, when the laser rust removal head 4 removes rust from the metal material on the processing table 1, the vertical mechanism can be used to drive the laser rust removal head 4 to adjust the distance between the metal plate, so as to better clean the rust removal operation on the metal material.

[0029] The moving plate mechanism includes a drag plate 2 located on the top of the processing table 1 and a first cylinder 201 outside the processing table 1 for driving the drag plate 2 to move.

[0030] One side of the drag plate 2 extends to the interior of the limiting slide groove 101. By opening a groove on the top of the processing table 1 and a limiting slide groove 101 on the side of the groove, when the metal material on the processing table 1 is driven to remove rust, one end of the drag plate 2 is located inside the limiting slide groove 101, which can limit the horizontal movement of the horizontally moving drag plate 2, prevent the drag plate 2 from shaking, and have the effect of limiting and positioning the movement of the drag plate 2 moving on the processing table 1.

[0031] The motor 301 device includes a moving platform 6 and a motor 301 on the moving platform 6 for driving the rust removal box body 3 to rotate, the output end of the motor 301 is connected to a mounting sleeve 302, the mounting sleeve 302 is sleeved on one end of the rust removal box body 3, and a circle of threads on the outer side of the mounting sleeve 302 is connected to a fixing bolt 303 for fixing the rust removal box body 3 inside the motor 301. By arranging the mounting sleeve 302 and the fixing bolt 303 between the rust removal box body 3 and the motor 301, the rust removal box body 3 is designed to be detachably connected. When inspecting the laser rust removal head 4 and the cooling fan plate 5 on the rust removal box body 3, it is only necessary to separate the mounting sleeve 302 at the output end of the motor 301 from one end of the rust removal box body 3 for quick disassembly.

[0032] The front end of the processing table 1 is provided with a control motor 301 device, a vertical mechanism, a rust removal box body 3, a laser rust removal head 4 and a control end 102 for starting the switch of the cooling fan plate 5, and the front side of the processing table 1 is connected to a shielding plate 103 located on the top of the control end 102. By providing the shielding plate 103 on the top of the control end 102, the control end 102 can shield the processing table 1 to prevent dust.

[0033] The working principle of the utility model is as follows: a hexagonal rust removal box body 3 is arranged on the processing table 1, and laser rust removal heads 4 and cooling fan plates 5 are evenly spaced on the edges of the rust removal box body 3. A motor 301 device for driving the rust removal box body 3 to rotate is arranged on the outside of the processing table 1. When each group of laser rust removal heads 4 removes rust from the metal material pushed by the moving plate mechanism on the processing table 1, the rust removal box body 3 will rotate to move the cooling fan plate 5 to the bottom, and perform preliminary dust removal on the metal material to be processed. Then, the rust removal box body 3 is driven to rotate by the motor 301 device to move the cooling fan plate 5 adjacent to the laser rust removal head 4. The lower part of the fan plate 5 moves back and forth in cooperation with the moving plate mechanism to remove rust from the metal material. After the rust removal is completed, the rust removal box body 3 rotates again to move the new cooling fan plate 5 to the lower part to clean the residual impurities or dust after rust removal. The laser rust removal head 4 and the cooling fan plate 5 on the rust removal box body 3 rotate alternately, which not only facilitates the cleaning and rust removal of the metal material, but also the cooling fan plate 5 cools down the laser rust removal head 4 on the rust removal box body 3 during operation. Multiple groups of rust removal box bodies 3 can rotate alternately to prevent one group of rust removal box bodies 3 from being continuously heated and affecting the service life.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A surface rust removal device for a new metal material, comprising a processing table (1), characterized in that: The processing table (1) is provided with a hexagonal rust removal box body (3), and laser rust removal heads (4) and cooling fan plates (5) are evenly spaced on the edges of the rust removal box body (3). A motor (301) device for driving the rust removal box body (3) to rotate is provided on the outside of the processing table (1). A groove penetrating through the other three sides away from the motor (301) device is provided on the top of the processing table (1). A limiting slide groove (101) is provided on the side of the groove on the top of the processing table (1). A movable plate mechanism for horizontal movement is provided on the processing table (1).

2. The surface rust removal equipment for a new metal material according to claim 1 is characterized by: The back of the processing table (1) is provided with a vertical mechanism for driving the motor (301) device to rise and fall, the vertical mechanism comprising a second cylinder (7) and a support baffle (701) at the top of the second cylinder (7), the top of the support baffle (701) being fixed to the lowermost housing of the motor (301) device.

3. The surface rust removal equipment for a new metal material according to claim 1 is characterized by: The moving plate mechanism comprises a drag plate (2) located on the top of the processing table (1) and a first cylinder (201) outside the processing table (1) for driving the drag plate (2) to move.

4. The surface rust removal equipment for a new metal material according to claim 3 is characterized by: One side of the drag plate (2) extends into the interior of the limiting sliding groove (101).

5. The surface rust removal equipment for a new metal material according to claim 1 is characterized by: The motor (301) device comprises a moving platform (6) and a motor (301) on the moving platform (6) for driving the rust removal box body (3) to rotate; the output end of the motor (301) is connected to a mounting sleeve (302); the mounting sleeve (302) is sleeved on one end of the rust removal box body (3); a fixing bolt (303) for fixing the rust removal box body (3) inside the motor (301) is connected to a circle of threads on the outer side of the mounting sleeve (302).

6. A surface rust removal device for a new metal material according to any one of claims 1 to 5, characterized in that: The front end of the processing table (1) is provided with a control motor (301) device, a vertical mechanism, a rust removal box (3), a laser rust removal head (4) and a control end (102) for starting switches of a cooling fan plate (5), and the front side of the processing table (1) is connected to a shielding plate (103) located at the top of the control end (102).