Wear-resisting ball casting mold
By designing the mold splitting components and guide components of wear-resistant ball casting molds, the problem of inconvenient mold separation is solved, convenient separation of molds and rapid removal of workpieces is achieved, and the efficiency of wear-resistant ball forming processing is improved.
Patent Information
- Application Number
- CN202420488000.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The wear-resistant ball casting mold is inconvenient to separate, which leads to difficulty in removing the workpiece and affects production efficiency.
A wear-resistant ball casting mold including a mold body, a connecting base, a mold splitter and a guide assembly is designed. Through the cooperation of the mounting part and the mold splitter, the upper and lower mold parts of the mold are easily separated, and the guide assembly is used to assist the lower mold. Partial separation, simplifying operation.
It realizes convenient separation of molds and rapid removal of workpieces, improving the efficiency and operational convenience of wear-resistant ball forming.
Smart Images

Figure CN222153855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wear-resistant ball production, in particular to a wear-resistant ball casting mold. Background Art
[0002] Wear-resistant steel balls are a consumable auxiliary product in industrial crushing, also known as wear-resistant media for grinders. They are mainly used in mines, power plants, cement plants, steel plants, silica sand plants, coal chemical industry and other fields. Cast wear-resistant balls are made by pouring the raw materials into a mold, cooling them to obtain a workpiece with the wear-resistant balls and the edge materials as one, then separating the wear-resistant balls from the edge materials, and finally finishing the wear-resistant balls.
[0003] At present, the forging of wear-resistant balls usually places several molds in a row in an open place, and then manually pushes the casting tool filled with molten raw materials to cast the raw materials into each mold. After the raw materials in the mold are cooled and formed, the worker holds a hook-shaped tool and inserts it into the preset hole in the upper mold part of the mold, lifts the upper mold part and separates it under the dead weight of the lower mold. The molded workpiece is located in the lower mold part, and finally the lower mold part is flipped up to take out the workpiece. However, since the molded workpiece will act on the upper and lower molds of the mold, the worker hooks the upper mold part to lift it so that the lower mold part is separated, which is greatly hindered. The whole mold may be lifted multiple times by its own weight, and the lower mold part falls off, making it inconvenient to separate the whole mold. Utility Model Content
[0004] Based on the above description, the utility model provides a wear-resistant ball casting mold to solve the problem of inconvenient mold separation.
[0005] The technical solution of the utility model to solve the above technical problems is as follows:
[0006] A wear-resistant ball casting mold, comprising:
[0007] The mold body is used for casting and molding of wear-resistant balls;
[0008] A connecting base, which is arranged on the mold body;
[0009] The split mold assembly comprises a mounting part and a split mold part, wherein:
[0010] A mounting member, which is arranged on the connecting base;
[0011] A mold separation member, which is arranged between the mounting member and the mold body and is used to separate the mold;
[0012] The guide assembly is arranged on the mold body and is used for guiding the mold to separate.
[0013] On the basis of the above technical solution, the present invention can also be improved as follows.
[0014] Furthermore, the mold body includes an upper mold cover and a lower mold base, the upper mold cover is provided with a feed port, the lower mold base is provided with a feed trough, the feed port is connected with the feed trough, the upper mold cover and the lower mold base are provided with annularly distributed runners on opposite sides, the runner gate is connected with the feed port and the feed trough, and the upper mold cover and the lower mold base are provided with a molding cavity connected with the runner on opposite sides.
[0015] Furthermore, the connecting base includes a connecting column arranged on the lower mold base, and a chassis is arranged on the connecting column.
[0016] Furthermore, the mounting member includes an inner connecting ring and an outer mounting ring, the inner connecting ring is arranged on the connecting column, the inner connecting ring is located between the chassis and the lower mold base, and the outer mounting ring is arranged on the inner connecting ring.
[0017] Furthermore, the split module includes a rotating part, a driving part and a lifting part. The rotating part is arranged on the outer mounting ring, and the driving part and the lifting part are respectively arranged at two ends of the rotating part.
[0018] Furthermore, a socket is provided on the upper mold cover, and one end of the lifting portion extends into the socket.
[0019] Furthermore, buckles located outside the lifting portion are symmetrically arranged on the upper mold cover.
[0020] Furthermore, the guide assembly includes a guide seat arranged on the lower die seat, and the upper die cover is provided with a sliding block that can move along the guide seat.
[0021] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0022] The utility model provides a mold body, a connecting base, a mold splitting assembly and a guide assembly. Through the cooperation of the connecting base and the mold body, the mold splitting assembly can be adapted to the installation of the upper and lower mold parts of the mold body. The mold splitting part is operated, and the connection between the mounting part and the lower mold part of the mold body is used as a reference. The upper mold part of the mold body is pushed upward, and is separated from the lower mold part in the vertical direction with the assistance of the guide assembly, and finally slides outward, so that the mold is conveniently separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic structural diagram of a wear-resistant ball casting mold provided by an embodiment of the utility model;
[0024] Figure 2 for Figure 1 A structural diagram from another perspective;
[0025] Figure 3 This is a schematic diagram of the structure of the upper mold cover in the embodiment of the utility model;
[0026] Figure 4 This is a schematic diagram of the lower die base in the embodiment of the utility model in use;
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1. Mold body; 11. Upper mold cover; 12. Lower mold base; 2. Connecting base; 21. Connecting column; 22. Chassis; 3. Split mold assembly; 31. Mounting piece; 311. Inner connecting ring; 312. Outer mounting ring; 32. Split mold piece; 321. Rotating part; 322. Driving part; 323. Lifting part; 4. Guide assembly; 41. Guide seat; 42. Slider. DETAILED DESCRIPTION
[0029] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0031] It will be appreciated that spatial relationship terms such as "under", "beneath", "below", "under", "above", "above", etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It should be understood that in addition to the orientations shown in the figures, spatial relationship terms also include different orientations of the device in use and operation. For example, if the device in the accompanying drawings is flipped, the element or feature described as "under other elements" or "under it" or "under it" will be oriented as "on" the other elements or features. Therefore, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include additional orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.
[0032] See also Figure 1-4 A wear-resistant ball casting mold includes a mold body 1, a connecting base 2, a split mold assembly 3 and a guide assembly 4, the connecting base 2 is arranged on the mold body 1, the split mold assembly 3 includes a mounting member 31 arranged on the connecting base 2, a split mold member 32 is arranged between the mounting member 31 and the mold body 1, and the guide assembly 4 is arranged on the mold body 1.
[0033] Based on the above, in this embodiment, the mold splitting assembly 3 is installed between the upper and lower molds of the mold body 1 by connecting the base 2. When the mold body 1 is split, the mold splitting component 32 can be directly driven to move on the mounting component 31. With the lower mold part of the mold body 1 as a reference, the upper mold part of the mold body 1 is pushed upward with the assistance of the guide component 4, and is separated from the lower mold part in the vertical direction, and finally slides to the outside, so that the mold is conveniently separated and the internal workpiece can be quickly removed.
[0034] See also Figure 1-4 The mold body 1 includes an upper mold cover 11 and a lower mold base 12. A feed port is provided on the upper mold cover 11, and a feed trough is provided on the lower mold base 12. The feed port is connected to the feed trough. An annular runner is provided on the opposite side of the upper mold cover 11 and the lower mold base 12. The runner gate is connected to the feed port and the feed trough. A molding cavity connected to the runner is provided on the opposite side of the upper mold cover 11 and the lower mold base 12.
[0035] The molten raw material is cast into the above-mentioned mold body 1 to form a workpiece. The raw material enters into the feed trough from the feed port of the upper mold cover 11, which is located between the upper mold cover 11 and the lower mold base 12, and then flows into the molding cavity composed of the upper and lower molds through the runner gate. When the raw material rises at the feed port, the injection is stopped and the internal raw material is allowed to be formed.
[0036] It should be noted that the mold body 1 is generally a columnar structure, the upper mold cover 11 is designed to be convex, and the lower mold base 12 is provided with a recessed part, which is adapted to the convex part of the upper mold cover 11, and the runner and molding cavity used for molding are components after the upper mold cover 11 and the lower mold base 12 are combined, and the runner and the molding cavity are half distributed on the convex part and the recessed part, and the upper mold cover 11 and the lower mold base 12 are based on a columnar structure, and the cross-sections of the convex part and the recessed part are both circular surfaces. The runner can be distributed in a ring according to the circular area to ensure that the molding cavities are equidistantly spaced between the runners, so as to realize batch molding of wear-resistant balls, and the connection between the runner and the feed trough and the feed port constitutes a gate, and the raw materials are injected into the runner at the same time for molding, which can improve the molding efficiency of the wear-resistant balls.
[0037] See also Figure 1-4 The connecting base 2 includes a connecting column 21 arranged on the lower mold base 12, and a chassis 22 is arranged on the connecting column 21. The mounting member 31 includes an inner connecting ring 311 and an outer mounting ring 312. The inner connecting ring 311 is arranged on the connecting column 21, and the inner connecting ring 311 is located between the chassis 22 and the lower mold base 12. The outer mounting ring 312 is arranged on the inner connecting ring 311.
[0038] Based on the split mold part 32, the upper mold cover 11 is operated with the lower mold base 12 as the reference. Through the threaded connection between the connecting column 21 and the chassis 22, the mounting part 31 can be sleeved on the connecting column 21 through the inner connecting ring 311 and installed on the bottom of the lower mold base 12, and then fixed by the chassis 22. Finally, the outer mounting ring 312 which is larger than the diameter of the lower mold base 12 is set as an outer ring on the lower mold base 12, and the split mold part 32 is set outside the lower mold base 12, and one end is connected to the upper mold cover 11.
[0039] See also Figure 1-4 The split module 32 includes a rotating part 321, a driving part 322 and a lifting part 323. The rotating part 321 is arranged on the outer mounting ring 312. The driving part 322 and the lifting part 323 are respectively arranged at two ends of the rotating part 321. A socket is opened on the upper mold cover 11, and one end of the lifting part 323 extends into the socket.
[0040] The split mold part 32 is arranged between the upper mold cover 11 and the lower mold base 12 through the mounting part 31, and the rotating part 321 is driven to rotate on the outer mounting ring 312 by applying force to the driving part 322, so that the lifting part 323 moves upward in the socket, pushing the upper mold cover 11 and the lower mold base 12 to separate.
[0041] It should be noted that the socket is arranged at the connection end between the upper mold cover 11 and the lower mold base 12, the driving part 322 adopts a pedal structure design, and the rotating part 321 acts as a rotating arm component between the driving part 322 and the lifting part 323, driving the lifting part 323 to move upward.
[0042] Considering that the wear-resistant balls and the edge material are integrally formed, the length of the edge material formed at the feed port cannot be controlled. Therefore, in this embodiment, the upper mold cover 11 is symmetrically provided with draw buckles located outside the lifting part 323, and the draw buckles can be inserted through the workpiece by manual intervention to pull up and separate the upper mold cover 11.
[0043] See also Figure 1-4 The guide assembly 4 includes a guide seat 41 arranged on the lower die seat 12 , and a slider 42 which can move along the guide seat 41 is arranged on the upper die cover 11 .
[0044] Based on the above-mentioned forming workpiece being partially located in the feed port, the upper mold cover 11 and the lower mold base 12 should maintain vertical movement when they are separated. Therefore, in this embodiment, the upper mold cover 11 and the front end of the lower mold base 12 are vertically guided during the separation movement through the combination of the guide seat 41 and the slider 42. After the slider 42 leaves the guide seat 41, the upper mold cover 11 slides off the lower mold base 12.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wear-resistant ball casting mold, characterized in that: include A mold body (1) is used for casting and molding of wear-resistant balls; A connecting base (2) is arranged on the mold body (1); A split mold assembly (3), comprising a mounting member (31) and a split mold member (32), wherein: A mounting member (31) disposed on the connecting base (2); A mold separation member (32), which is arranged between the mounting member (31) and the mold body (1) and is used to separate the mold; A guide assembly (4) is arranged on the mold body (1) and is used to guide the mold to separate.
2. The wear-resistant ball casting mold according to claim 1, characterized in that: The mold body (1) comprises an upper mold cover (11) and a lower mold base (12); a feed port is provided on the upper mold cover (11); a feed trough is provided on the lower mold base (12); the feed port is connected to the feed trough; an annular runner is provided on opposite sides of the upper mold cover (11) and the lower mold base (12); the runner gate is connected to the feed port and the feed trough; and a molding cavity connected to the runner is provided on opposite sides of the upper mold cover (11) and the lower mold base (12).
3. The wear-resistant ball casting mold according to claim 2, characterized in that: The connecting base (2) comprises a connecting column (21) arranged on the lower mold base (12), and a bottom plate (22) is arranged on the connecting column (21).
4. The wear-resistant ball casting mold according to claim 3, characterized in that: The mounting member (31) comprises an inner connecting ring (311) and an outer mounting ring (312); the inner connecting ring (311) is arranged on the connecting column (21); the inner connecting ring (311) is located between the chassis (22) and the lower mold base (12); and the outer mounting ring (312) is arranged on the inner connecting ring (311).
5. The wear-resistant ball casting mold according to claim 4, characterized in that: The split mold (32) comprises a rotating part (321), a driving part (322) and a lifting part (323); the rotating part (321) is arranged on the outer mounting ring (312); and the driving part (322) and the lifting part (323) are respectively arranged at two ends of the rotating part (321).
6. The wear-resistant ball casting mold according to claim 5, characterized in that: The upper mold cover (11) is provided with a socket, and one end of the lifting portion (323) extends into the socket.
7. The wear-resistant ball casting mold according to claim 6, characterized in that: The upper mold cover (11) is symmetrically provided with draw buckles located outside the lifting portion (323).
8. The wear-resistant ball casting mold according to claim 2, characterized in that: The guide assembly (4) comprises a guide seat (41) arranged on the lower die seat (12), and the upper die cover (11) is provided with a slider (42) which can move along the guide seat (41).
