Castable mold structure for ladle mouth of sand steel ladle
By introducing components such as heating plates, mixing rods and rotating motors into the castable mold of the sand steel iron and steel iron bag mouth, the problems of long construction time and poor performance are solved, and more efficient melting and casting of sand steel is achieved, which improves the castable material Density and consistency.
Patent Information
- Application Number
- CN202420891559.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing sand and steel iron and iron bag-to-mouth castable material has a long construction time, a large amount of manual usage, and the performance of the castable material cannot be fully utilized, and the strength and physical properties are very different.
A castable mold structure including heating plate, sealed bearing, mixing rod, rotating motor, rotating motor, pressure bearing, screw rod, connecting plate and vibration equipment was designed. The sand steel was melted through the heating plate, and the mixing rod was stirred and rotating motor was driven. The screw vibrates to increase the density of the molten iron solution.
The melting quality of sand steel and the density of castable materials are improved, the construction time and labor consumption are reduced, and the performance consistency of castable materials is improved.
Smart Images
Figure CN222153923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of molten iron ladles, in particular to a ladle opening pouring material mould structure of a Shagang iron molten iron ladle. Background Art
[0002] The ladle is a casting equipment used for casting operations in the foundry workshop. It receives the molten iron in front of the furnace and then is transported to the mold by a crane for pouring.
[0003] Shagang Iron and Steel uses up to five to six tons of castables for the ladle mouth at one time. Each time during construction, it is shoveled into a small bucket manually and then lifted up the ladle mouth, and manual stacking is used. This method takes a long time to construct, requires a lot of labor, and the performance of the castable cannot be fully utilized. During use, the strength of the castable is poor, and the physical properties of various parts of the castable vary greatly. For this reason, we proposed the Shagang Iron and Steel ladle mouth castable mold structure to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a casting material mold structure for a ladle mouth of a Shagang iron and steel ladle to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The pouring material mold structure of the ladle mouth of Shagang Iron and Steel comprises a mounting plate, the upper surface of which is fixedly connected with a group of support rods, the top ends of a group of support rods are fixedly connected with a smelting box, the inner side wall of the smelting box is fixedly inlaid with two sealed bearings, the inner rings of the two sealed bearings are fixedly connected with a stirring rod, the back of the smelting box is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with the rear end of the stirring rod, the inner top wall of the smelting box is fixedly connected with two heating plates, the right side of the smelting box is fixedly connected with a mounting frame, the inner top wall of the mounting frame and the inner bottom wall of the mounting frame are both fixedly inlaid with pressure bearings, the inner rings of the two pressure bearings are fixedly connected with a screw rod, the upper surface of the mounting frame is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with the top end of the screw rod, the outer surface of the screw rod is threadedly connected with a connecting plate, the outer surface of the connecting plate is slidably connected with the inner wall of the mounting frame, the bottom surface of the connecting plate is fixedly connected with a vibration device, the bottom surface of the mounting plate is fixedly connected with a ladle storage barrel, and the inside of the ladle storage barrel contains molten iron solution.
[0007] In a further embodiment, a guide pipe is fixedly connected to the bottom surface of the smelting box, and a discharge valve is fixedly connected to the outer surface of the guide pipe.
[0008] In a further embodiment, a control display screen is fixedly connected to the front of the smelting box, and a group of mounting holes are opened on the upper surface of the mounting plate.
[0009] In a further embodiment, an annular groove is provided on the upper surface of the smelting box, and a sealing cover is provided above the smelting box.
[0010] In a further embodiment, a reinforcement block is fixedly connected to the outer surface of the rotating motor, and the front side of the reinforcement block is fixedly connected to the back side of the smelting box.
[0011] In a further embodiment, the rotating motor is connected to the power source via a connecting line, and the rotating motor is connected to the power source via a power line.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The device is provided with a heating plate, a sealed bearing, a stirring rod and a rotating motor. The heating capacity of the heating plate can be used to melt the molten steel conveniently, and the rotation of the rotating motor can conveniently drive the stirring rod to stir it so that the quality of melting is better. In addition, the rotating motor, pressure bearing, screw rod, connecting plate and vibration equipment are combined. The rotation of the rotating motor can conveniently drive the screw rod to rotate, and the screw rod and the connecting plate are threadedly connected to facilitate the connection plate and the vibration equipment to descend. In addition, the vibration equipment can conveniently vibrate the iron ladle solution to increase its density during molding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the melting box in the ladle pouring material mold structure of Shagang Iron and Steel.
[0015] Figure 2 This is a cross-sectional view of the front view of the melting box in the ladle pouring material mold structure of Shagang Iron and Steel.
[0016] Figure 3 This is a side view of the mounting frame in the casting mold structure of Shagang’s ladle.
[0017] Figure 4 This is a cross-sectional view of the rear view of the ladle storage barrel in the ladle pouring material mold structure of Shagang Iron and Steel.
[0018] In the figure: 1. Mounting plate; 2. Support rod; 3. Melting box; 4. Sealed bearing; 5. Stirring rod; 6. Guide pipe; 7. Discharge valve; 8. Mounting frame; 9. Pressure bearing; 10. Rotating motor; 11. Screw rod; 12. Connecting plate; 13. Vibrating device; 14. Rotating motor; 15. Annular groove; 16. Sealing cover; 17. Mounting hole; 18. Control display screen; 19. Ladle storage barrel; 20. Heating plate; 21. Iron ladle solution; 22. Reinforcement block. DETAILED DESCRIPTION
[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4In the utility model, the pouring material mold structure of the ladle mouth of Shagang Iron and Steel includes a mounting plate 1, a group of support rods 2 are fixedly connected to the upper surface of the mounting plate 1, a smelting box 3 is fixedly connected to the top of the group of support rods 2, two sealed bearings 4 are fixedly inlaid on the inner side wall of the smelting box 3, a stirring rod 5 is fixedly connected to the inner rings of the two sealed bearings 4, a rotating motor 14 is fixedly connected to the back of the smelting box 3, the output end of the rotating motor 14 is fixedly connected to the rear end of the stirring rod 5, two heating plates 20 are fixedly connected to the inner top wall of the smelting box 3, and a mounting frame is fixedly connected to the right side of the smelting box 3 8. The inner top wall and the inner bottom wall of the mounting frame 8 are fixedly inlaid with pressure bearings 9, the inner rings of the two pressure bearings 9 are commonly fixedly connected with a screw 11, the upper surface of the mounting frame 8 is fixedly connected with a rotating motor 10, the output end of the rotating motor 10 is fixedly connected to the top of the screw 11, the outer surface of the screw 11 is threadedly connected with a connecting plate 12, the outer surface of the connecting plate 12 is slidably connected to the inner wall of the mounting frame 8, the bottom surface of the connecting plate 12 is fixedly connected with a vibration device 13, the bottom surface of the mounting plate 1 is fixedly connected with a ladle storage barrel 19, and the inside of the ladle storage barrel 19 is placed with molten iron solution 21.
[0023] The bottom surface of the smelting box 3 is fixedly connected with a guide pipe 6, and the outer surface of the guide pipe 6 is fixedly connected with a discharge valve 7. The guide pipe 6 and the discharge valve 7 can be used to conveniently discharge the molten steel from the smelting box 3. The front of the smelting box 3 is fixedly connected with a control display screen 18. The upper surface of the mounting plate 1 is provided with a group of mounting holes 17. The control display screen 18 and the mounting holes 17 can be used to conveniently control the operation of the electrical components and conveniently fix the mounting plate 1 to the ground. The upper surface of the smelting box 3 is provided with an annular groove 15. A sealing cover 16 is provided above the smelting box 3. The annular groove 15 and the sealing cover 16 can be used to conveniently seal the smelting box 3.
[0024] A reinforcement block 22 is fixedly connected to the outer surface of the rotating motor 14, and the front side of the reinforcement block 22 is fixedly connected to the back side of the smelting box 3. The reinforcement block 22 can increase the stability of the rotating motor 14. The rotating motor 14 is connected to the power supply through a connecting line, and the rotating motor 10 is connected to the power supply through a power line. By connecting the rotating motor 14 to the power supply through a connecting line, and connecting the rotating motor 10 to the power supply through a power line, the electrical components can be started conveniently.
[0025] The working principle of the utility model is:
[0026] First, the storage barrel 19 is pre-buried in the ground, and the mounting plate 1 is fixed to the ground by the mounting holes 17 and the mounting screws, and the electrical components are connected to the power supply. Then, the system program is set up by using the control display screen 18, and the Shagang to be melted is placed in the smelting box 3, and sealed by the sealing cover 16. After the heating plate 20 partially melts the Shagang, the rotating motor 14 is started at the same time. Next, the rotation of the rotating motor 14 causes the stirring rod 5 to stir it. At the same time, if the melting is completed, the discharge valve 7 is opened to discharge it and flow it into the storage barrel 19, and the rotating motor 10 is started. Finally, the rotation of the rotating motor 10 causes the screw rod 11 to drive the vibration device 13 to descend, and the vibration device 13 is started to vibrate the iron ladle solution 21. The above is the entire use process of this equipment.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. Sha Iron and Steel ladle pouring material mold structure, characterized by: The invention comprises a mounting plate (1), the upper surface of which is fixedly connected to a group of support rods (2), the top ends of the group of support rods (2) being fixedly connected to a smelting box (3), the inner side wall of the smelting box (3) being fixedly inlaid with two sealed bearings (4), the inner rings of the two sealed bearings (4) being fixedly connected to a stirring rod (5), the back side of the smelting box (3) being fixedly connected to a rotating motor (14), the output end of the rotating motor (14) being fixedly connected to the rear end of the stirring rod (5), the inner top wall of the smelting box (3) being fixedly connected to two heating plates (20), the right side surface of the smelting box (3) being fixedly connected to a mounting frame (8), the inner top wall of the mounting frame (8) being connected to the inner top wall of the smelting box (3). The inner bottom wall of the mounting frame (8) is fixedly inlaid with a pressure bearing (9), the inner rings of the two pressure bearings (9) are commonly fixedly connected to a screw (11), the upper surface of the mounting frame (8) is fixedly connected to a rotating motor (10), the output end of the rotating motor (10) is fixedly connected to the top of the screw (11), the outer surface of the screw (11) is threadedly connected to a connecting plate (12), the outer surface of the connecting plate (12) is slidably connected to the inner wall of the mounting frame (8), the bottom surface of the connecting plate (12) is fixedly connected to a vibration device (13), and the bottom surface of the mounting plate (1) is fixedly connected to a ladle storage barrel (19), and a molten iron ladle solution (21) is placed inside the ladle storage barrel (19).
2. The Shagang Steel Ladle Casting Material Mould Structure according to claim 1, characterized in that: The bottom surface of the smelting box (3) is fixedly connected to a guide pipe (6), and the outer surface of the guide pipe (6) is fixedly connected to a discharge valve (7).
3. The Shagang Steel Ladle Casting Material Mould Structure according to claim 1, characterized in that: A control display screen (18) is fixedly connected to the front of the smelting box (3), and a group of mounting holes (17) are opened on the upper surface of the mounting plate (1).
4. The Shagang Steel Ladle Casting Material Mould Structure according to claim 1, characterized in that: An annular groove (15) is provided on the upper surface of the smelting box (3), and a sealing cover (16) is provided above the smelting box (3).
5. The Shagang Steel Ladle Casting Material Mould Structure according to claim 1, characterized in that: A reinforcement block (22) is fixedly connected to the outer surface of the rotating motor (14), and the front side of the reinforcement block (22) is fixedly connected to the back side of the smelting box (3).
6. The Shagang Steel Ladle Casting Material Mould Structure according to claim 1, characterized in that: The rotating motor (14) is connected to a power source via a connecting line, and the rotating motor (10) is connected to a power source via a power line.