Flywheel machining and grinding device
By introducing cleaning components into the flywheel processing and grinding device, the residues generated during the flywheel processing are automatically cleaned, which solves the problem of inefficiency caused by shutdown cleaning in the prior art, improves processing efficiency and protects the environment.
Patent Information
- Application Number
- CN202420840462.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing flywheel processing and grinding devices will produce residues during use, which will remain on the cross beam and require shutdown to clean, resulting in a reduced processing efficiency.
A flywheel processing and grinding device including cleaning components is designed. By cleaning the pump, connecting pipe, shunt pipe and cleaning nozzle, the cleaning liquid is used to automatically clean the residue on the grinding disc and beams to avoid manual shutdown and clean through the air. Filters filter smoke to prevent pollution.
It realizes automatic cleaning of residues without shutdown, improves processing efficiency, and avoids environmental pollution.
Smart Images

Figure CN222154940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flywheel processing, in particular to a flywheel processing and grinding device. Background Art
[0002] The flywheel is a disc-shaped part with a large moment of inertia, and it acts as an energy storage device. For a four-stroke engine, work is done once every four piston strokes, that is, only the power stroke does work, while the exhaust, intake and compression strokes all consume work. Therefore, the torque output by the crankshaft changes periodically, and the crankshaft speed is also unstable. In order to improve this situation, a flywheel is installed at the rear end of the crankshaft. The surface of the flywheel is relatively flat and smooth, and grinding equipment is required for grinding during processing.
[0003] The existing Chinese patent number CN212240334U discloses a flywheel processing and grinding device, including a base, a slide, a cylinder, a motor and a grinding device. A slide groove is provided on the upper surface of the base, and a slide is arranged in the slide groove. A cylinder is arranged on one side of the slide, a motor is fixed on the slide, and a rubber pad is fixed on the output end of the motor. A support plate is welded on the end of the base away from the cylinder, a lower crossbeam and an upper crossbeam are welded on the inner side of the top of the support plate, and pull rods are inserted on the lower crossbeam and the upper crossbeam, and grinding discs are fixed on the inner ends of the pull rods. Springs are arranged on both sides of the pull rod. By arranging a threaded sleeve rod on the rubber pad and arranging a sleeve on the threaded sleeve rod, it is convenient to use the sleeve to quickly and firmly press the flywheel on the rubber pad. By arranging two grinding discs that can move up and down on the support plate, and the two grinding discs can be attached to the flywheel at the same time, it is convenient to grind both sides at the same time, the grinding speed is fast, the efficiency is high, and single-sided grinding can also be performed, with a variety of options.
[0004] When using the above method, it was found that debris was generated during the flywheel processing, and the generated debris remained on the crossbeam, requiring technicians to stop the machine for cleaning before re-grinding work could be carried out, thereby reducing processing efficiency. Utility Model Content
[0005] The utility model aims to provide a flywheel processing and grinding device, which solves the problem that the existing device generates debris during the flywheel processing, and the generated debris remains on the crossbeam, requiring technicians to stop the machine for cleaning before re-grinding, thereby reducing processing efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides a flywheel processing and grinding device, comprising a base, a clamping mechanism, a beam and a grinding disc, wherein the clamping mechanism is arranged on the base.
[0007] It also includes a cleaning component, which includes a cleaning box, a connecting pipe, a shunt pipe, a cleaning nozzle, a protective cover shell, and a power component. The protective cover shell is fixedly installed on the upper end surface of the base, one end of the beam is fixedly installed in the protective cover shell, the grinding disc is installed on the beam, the cleaning box is fixedly installed on the protective cover shell, the shunt pipe is fixedly installed on the protective cover shell, the connecting pipe connects the cleaning box and the shunt pipe, the cleaning nozzle is installed in the protective cover shell, the cleaning nozzle is connected to the shunt pipe, and the power component is arranged on the connecting pipe.
[0008] Wherein, the power component includes a cleaning pump, a control valve and a collecting component. The cleaning pump is installed on the connecting pipe. The control valve is installed on the connecting pipe and is located between the shunt pipe and the cleaning pump. The collecting component is arranged on the protective cover shell.
[0009] Wherein, the collecting component includes a liquid collecting box, a filter net, a collecting box and a filter element. The liquid collecting box is installed in the protective cover shell and is located below the crossbeam. The filter net is installed in the liquid collecting box. The protective cover shell has an opening. The collecting box is located at the opening. The filter element is arranged on the protective cover shell.
[0010] Wherein, the filter element includes an inlet pipe, an air pump, an outlet pipe and an air filter, the air pump is installed on the protective cover shell, the inlet pipe is installed on the air pump, the inlet pipe is located inside the protective cover shell, the outlet pipe is installed on the upper end surface of the air pump, and the air filter is installed on the side of the outlet pipe away from the air pump.
[0011] Wherein, the cleaning component also includes a moving element, which includes a moving bracket, a roller and a roller. The moving bracket is detachably mounted on the lower end surface of the base, the roller is fixedly mounted on the moving bracket, and the roller is rotatably connected to the roller.
[0012] The utility model discloses a flywheel processing and grinding device, when in use, the cleaning fluid in the cleaning box is passed through the connecting pipe into the shunt pipe by the cleaning pump, the control valve controls the flow rate, and the shunt is discharged from the cleaning nozzle after being diverted by the shunt pipe, so that the debris remaining on the grinding disc and the crossbeam is cleaned, and there is no need to stop the machine for manual cleaning. At the same time, the debris is cleaned by the cleaning fluid and falls on the filter net, and the cleaning fluid enters the liquid collecting box through the mesh of the filter net, and the debris passes through the filter net and falls into the collection box from the slot of the liquid collecting box. The air pump is started to make the smoke generated during grinding pass through the air inlet pipe and the air outlet pipe and then enter the air filter, and is discharged after being filtered by the air filter, so as to avoid polluting the atmospheric environment. The utility model solves the problem that the existing device is found in use that debris is generated during the flywheel processing, and the generated debris remains on the crossbeam, and the technician needs to stop the machine for cleaning before grinding again, thereby reducing the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0014] Figure 1 It is a structural schematic diagram of a flywheel processing and grinding device according to the first embodiment of the utility model.
[0015] Figure 2 It is a structural schematic diagram of a cleaning assembly of a flywheel processing and polishing device according to the first embodiment of the utility model.
[0016] Figure 3 It is a structural schematic diagram of a flywheel processing and grinding device according to the second embodiment of the utility model.
[0017] In the figure: 101-base, 102-clamping mechanism, 103-crossbeam, 104-grinding disc, 105-cleaning box, 106-connecting pipe, 107-diverter pipe, 108-cleaning nozzle, 109-cleaning pump, 110-control valve, 111-liquid collecting box, 112-filter screen, 113-collecting box, 114-opening, 115-inlet pipe, 116-air pump, 117-outlet pipe, 118-air filter, 119-protective cover, 201-movable bracket, 202-roller, 203-roller. DETAILED DESCRIPTION
[0018] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0019] The first embodiment of the present application is:
[0020] See also Figure 1-Figure 2 , Figure 1 This is a schematic structural diagram of a flywheel processing and grinding device according to a first embodiment of the utility model. Figure 2 It is a structural schematic diagram of a cleaning assembly of a flywheel processing and polishing device according to the first embodiment of the utility model.
[0021] The present embodiment provides a flywheel processing and grinding device, including a base 101, a clamping mechanism 102, a crossbeam 103, a grinding disc 104 and a cleaning component, wherein the cleaning component includes a cleaning box 105, a connecting pipe 106, a shunt pipe 107, a cleaning nozzle 108, a protective cover shell 119 and a power component, wherein the power component includes a cleaning pump 109, a control valve 110 and a collecting component, wherein the collecting component includes a liquid collecting box 111, a filter screen 112, a collecting box 113 and a filter element, wherein the filter element includes an air inlet pipe 115, an air pump 116, an air outlet pipe 117 and an air filter 118. The above-mentioned scheme solves the problem that in the use of the existing device, debris is generated during the flywheel processing process, and the generated debris remains on the crossbeam 103. The technician needs to stop the machine for cleaning before re-grinding, thereby reducing the processing efficiency. It can be understood that the above-mentioned scheme can be used in the prospect of the flywheel processing and grinding device, and can also be used to solve the mobility problem.
[0022] In this embodiment, the clamping mechanism 102 is disposed on the base 101 , and the cleaning fluid is sprayed through the cleaning nozzle 108 , so as to clean the debris on the beam 103 and the grinding disc 104 .
[0023] Among them, the protective cover shell 119 is fixedly installed on the upper end surface of the base 101, one end of the beam 103 is fixedly installed in the protective cover shell 119, the grinding disc 104 is installed on the beam 103, the cleaning box 105 is fixedly installed on the protective cover shell 119, the shunt pipe 107 is fixedly installed on the protective cover shell 119, the connecting pipe 106 connects the cleaning box 105 and the shunt pipe 107, the cleaning nozzle 108 is installed in the protective cover shell 119, the cleaning nozzle 108 is connected to the shunt pipe 107, the power component is arranged on the connecting pipe 106, the cleaning box 105 has cleaning liquid, and the cleaning nozzle 108 forms an angle with the protective cover shell 119, so that the cleaning nozzle 108 sprays the cleaning liquid on the grinding disc 104 and the crossbeam 103, there are multiple cleaning nozzles 108, and the multiple cleaning nozzles 108 are evenly installed on the shunt pipe 107. The protective cover shell 119 has an opening matching the multiple cleaning nozzles 108. When in use, the power component allows the cleaning liquid in the cleaning box 105 to enter the shunt pipe 107 through the connecting pipe 106, and the cleaning liquid is sprayed out from the cleaning nozzle 108 after being diverted by the shunt pipe 107, thereby cleaning the residual chips on the grinding disk 104 and the crossbeam 103, without stopping the machine for manual cleaning, which solves the problem that the existing device is found in use that chips are generated during the flywheel processing, and the generated chips remain on the crossbeam 103, and the technicians need to stop the machine for cleaning before they can perform grinding again, thereby reducing the processing efficiency.
[0024] Secondly, the cleaning pump 109 is installed on the connecting pipe 106, the control valve 110 is installed on the connecting pipe 106 and is located between the diversion pipe 107 and the cleaning pump 109, the collecting component is arranged on the protective cover shell 119, and the cleaning liquid in the cleaning tank 105 is passed through the connecting pipe 106 into the diversion pipe 107 by the cleaning pump 109, and the control valve 110 controls the flow.
[0025] Again, the liquid collecting tank 111 is installed in the protective cover shell 119 and is located below the crossbeam 103. The filter screen 112 is installed in the liquid collecting tank 111. The protective cover shell 119 has an opening 114. The collecting box 113 is located at the opening 114. The filter element is arranged on the protective cover shell 119. The liquid collecting tank 111 has a groove matching the opening 114. The filter screen 112 forms an angle with the liquid collecting tank 111 to facilitate the collection of debris. The debris is cleaned by the cleaning liquid and falls on the filter screen 112. The cleaning liquid enters the liquid collecting tank 111 through the mesh of the filter screen 112. The debris passes through the filter screen 112 and falls from the groove of the liquid collecting tank 111 into the collecting box 113.
[0026] At the same time, the air pump 116 is installed on the protective cover shell 119, the air inlet pipe 115 is installed on the air pump 116, the air inlet pipe 115 is located in the protective cover shell 119, the air outlet pipe 117 is installed on the upper end surface of the air pump 116, and the air filter 118 is installed on the side of the air outlet pipe 117 away from the air pump 116. The air inlet pipe 115, the air pump 116, the air outlet pipe 117 and the air filter 118 are connected one by one. When the air pump 116 is started, the smoke generated during grinding passes through the air inlet pipe 115 and the air outlet pipe 117 and then enters the air filter 118, and is discharged after being filtered by the air filter 118 to avoid polluting the atmospheric environment.
[0027] When the flywheel processing and grinding device of the present embodiment is used, the cleaning fluid in the cleaning box 105 is passed through the connecting pipe 106 into the shunt pipe 107 by the cleaning pump 109, and the control valve 110 controls the flow rate, and the fluid is shunted by the shunt pipe 107 and then sprayed out from the cleaning nozzle 108, thereby cleaning the debris remaining on the grinding disc 104 and the crossbeam 103, without stopping the machine for manual cleaning. At the same time, the debris is cleaned by the cleaning fluid and falls on the filter screen 112, and the cleaning fluid passes through the mesh of the filter screen 112 and enters the liquid collecting box 111. The debris passes through the filter screen 112 and falls from the slot of the liquid collecting box 111 into the collecting box 113. The air pump 116 is started to allow the smoke generated during grinding to pass through the air inlet pipe 115 and the air outlet pipe 117 and then enter the air filter 118. The smoke is then filtered by the air filter 118 and then discharged to avoid polluting the atmospheric environment. This solves the problem that debris is generated during the flywheel processing of the existing device during use, and the generated debris remains on the beam 103. The technicians need to stop the machine for cleaning before grinding again, thereby reducing the processing efficiency.
[0028] The second embodiment of the present application is:
[0029] See also Figure 3 , Figure 3 It is a structural schematic diagram of a flywheel processing and grinding device according to the second embodiment of the utility model.
[0030] On the basis of the first embodiment, the cleaning assembly of this embodiment further includes a moving element, and the moving element includes a moving bracket 201 , a roller 202 and a roller 203 .
[0031] Among them, the mobile bracket 201 is detachably installed on the lower end surface of the base 101, the roller 202 is fixedly installed on the mobile bracket 201, and the roller 203 is rotatably connected to the roller 202. Through the cooperation between the roller 203 and the roller 202, the rotation of the roller 203 drives the mobile bracket 201 to move, and the movement of the mobile bracket 201 drives the base 101 to move, thereby facilitating the movement of the device to a specified position.
[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A flywheel processing and grinding device, comprising a base, a clamping mechanism, a beam and a grinding disc, wherein the clamping mechanism is arranged on the base, It is characterized in that Also includes a cleaning component; The cleaning assembly includes a cleaning box, a connecting pipe, a shunt pipe, a cleaning nozzle, a protective cover shell and a power component. The protective cover shell is fixedly mounted on the upper end surface of the base, one end of the beam is fixedly mounted in the protective cover shell, the grinding disc is mounted on the beam, the cleaning box is fixedly mounted on the protective cover shell, the shunt pipe is fixedly mounted on the protective cover shell, the connecting pipe connects the cleaning box and the shunt pipe, the cleaning nozzle is mounted in the protective cover shell, the cleaning nozzle is connected to the shunt pipe, and the power component is arranged on the connecting pipe.
2. The flywheel processing and grinding device according to claim 1, It is characterized in that The power component comprises a cleaning pump, a control valve and a collecting component. The cleaning pump is installed on the connecting pipe. The control valve is installed on the connecting pipe and is located between the shunt pipe and the cleaning pump. The collecting component is arranged on the protective cover shell.
3. The flywheel processing and grinding device as claimed in claim 2, It is characterized in that The collecting component includes a liquid collecting box, a filter screen, a collecting box and a filter element. The liquid collecting box is installed in the protective cover shell and is located below the crossbeam. The filter screen is installed in the liquid collecting box. The protective cover shell has an opening. The collecting box is located at the opening. The filter element is arranged on the protective cover shell.
4. The flywheel processing and grinding device as claimed in claim 3, It is characterized in that The filter element includes an air inlet pipe, an air pump, an air outlet pipe and an air filter. The air pump is installed on the protective cover shell, the air inlet pipe is installed on the air pump, the air inlet pipe is located inside the protective cover shell, the air outlet pipe is installed on the upper end surface of the air pump, and the air filter is installed on the side of the air outlet pipe away from the air pump.
5. The flywheel processing and grinding device according to claim 1, It is characterized in that The cleaning assembly also includes a moving element, which includes a moving bracket, a roller and a roller. The moving bracket is detachably mounted on the lower end surface of the base, the roller is fixedly mounted on the moving bracket, and the roller is rotatably connected to the roller.
Citation Information
Patent Citations
Flywheel machining and polishing device
CN212240334U
