Grinding equipment with good positioning effect

The grinding device addresses angular deviations in gear grinding by using a sliding clamping device with hydraulic engagement and elastic clamps, enhancing precision and reducing rejection rates.

CN222154953UActive Publication Date: 2024-12-13QINGDAO WANRUN HEAVY IND MASCH CO LTD
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Patent Information

Application Number
CN202420756417.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-13
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

Existing gear grinding technologies suffer from angular deviations during processing due to the lack of professional clamping and fixing equipment, leading to high product rejection rates.

Method used

A grinding device with a sliding clamping device and a placement table, featuring a slide rail assembly, hydraulic cylinder, and clamping pieces that engage with gear tooth grooves to secure the gear in place, supplemented by elastic clamps to prevent damage and offset.

Benefits of technology

The device effectively prevents gear angular deviation during grinding, reducing product rejection rates by ensuring precise clamping and fixing, thereby improving manufacturing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The grinding equipment with the good positioning effect comprises a grinding machine, a placing table and sliding clamping devices, the placing table is arranged below a grinding head of the grinding machine and used for positioning a gear, the sliding clamping devices are arranged on the two sides of the placing table, and the gear on the placing table is clamped and fixed through the sliding clamping devices; the sliding clamping device comprises a sliding rail assembly, and a clamping device is installed on the sliding rail assembly in a sliding connection mode. The clamping device comprises a guide rail, a moving part and a clamping assembly. The extending end of the hydraulic cylinder extends out to drive the clamping pieces to be clamped into the tooth groove walls of the two adjacent tooth stopping pieces at the corresponding position of the gear, so that the clamping pieces are clamped with the gear, the gear is clamped through the two sets of oppositely-arranged clamping pieces, and position deviation of the gear in the polishing process is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of equipment gear grinding, and particularly relates to a grinding device with good positioning effect. Background Art

[0002] Gears are mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. When machining gears, they are generally manufactured by forging, cutting, etc. However, during the re-processing process, since the shaft hole will have burrs on the gear surface and the bottom shaft hole position after stamping, the existing technology mostly uses a grinder to grind it.

[0003] A grinder is usually composed of a frame, a control system, a moving component and a grinding component. The moving component is used to fix and move the workpiece to be processed, and the grinding component is used to perform surface treatment on the workpiece.

[0004] However, when existing mobile components clamp gears, they generally use clamping claws for positioning without professional clamping and fixing equipment, which causes the gears to easily deviate in angle during grinding, greatly increasing the product rejection rate.

[0005] In view of this, how to solve the defects existing in the above technical solutions has become one of the problems to be solved urgently in the field of gear grinding technology. Utility Model Content

[0006] In view of the problems existing in the background technology, the purpose of the utility model is to overcome the shortcomings of the prior art and provide a grinding device with good positioning effect, so as to solve the problem that the existing mobile components generally use clamps for positioning when clamping gears, and there is no professional clamping and fixing equipment, which leads to the gears being prone to angular deviation during grinding, greatly increasing the product rejection rate.

[0007] The utility model is implemented through the following technical scheme. The utility model discloses a grinding device with good positioning effect, including a grinder, a placement table and a sliding clamping device. The placement table is arranged below the grinding head of the grinder and is used to position the gear. The grinder can be a grinder commonly used on the market. The sliding clamping device is arranged on both sides of the placement table, and the gear on the placement table is clamped and fixed by the sliding clamping device; the sliding clamping device includes a slide rail assembly, and the slide rail assembly is provided with a clamping device in a sliding connection manner.

[0008] Optionally, the slide rail assembly is installed with a guide rail, and a moving part is installed on the guide rail by a sliding connection, a supporting part is installed on the moving part, a mounting plate is welded on the supporting part, and a clamping assembly is installed on the mounting plate toward one end of the guide rail.

[0009] Optionally, the clamping assembly includes a hydraulic cylinder, the protruding end of the hydraulic cylinder passes through the mounting plate and is installed with a clamping sleeve in a fixed connection manner, and a clamping piece is provided on the clamping sleeve.

[0010] Optionally, the clamping member is arranged in an arc shape on a side away from the clamping sleeve, and contacts with a tooth groove wall between two adjacent teeth.

[0011] Optionally, a positioning piece is installed on the placement table, a positioning column is provided at the middle part of the positioning piece, and at least two groups of clamping fixing pieces are provided on the side of the placement table facing the positioning column.

[0012] Optionally, the clamping fixture includes a mounting frame, the mounting frame is disposed on the placement table, a sliding table is mounted on the top of the mounting frame in a sliding connection manner, and the position is fixed by fasteners.

[0013] Optionally, an elastic clamp is provided on the slide, and the elastic clamp includes two groups of arc plates, and a connecting plate is provided between the two groups of arc plates, and the connecting plate is integrated with the arc plates.

[0014] Optionally, the arc-shaped plate is made of elastic material.

[0015] Optionally, a gasket is glued and installed on the arc-shaped plate on the side facing the gear to be clamped.

[0016] In summary, the beneficial effects of the utility model are:

[0017] 1. The extended end of the hydraulic cylinder of the utility model extends out, thereby driving the clamping piece to be clamped into the tooth groove walls of two adjacent tooth stoppers at the corresponding position of the gear, so that the clamping piece is engaged with the gear, and the gear is clamped by two sets of relatively arranged clamping pieces to prevent the gear from being offset during the grinding process.

[0018] 2. The utility model adds a clamping fixture on the placement table. Before processing the gear, firstly, the two sets of arc plates of the elastic clamp are pried apart by force, and then the two sets of arc plates are used to clamp and fix the teeth of the gear. At this time, since a gasket is glued and installed on the arc plate on the side of the gear to be clamped, it is prevented that the arc plate is used to clamp the gear. The gear is prevented from being damaged due to excessive elastic force. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the overall structure of an embodiment of a grinding device with good positioning effect provided by the utility model;

[0020] Figure 2 An assembly diagram of a placement table and a sliding clamping device provided in an embodiment of a grinding device with good positioning effect according to the utility model;

[0021] Figure 3 For this utility model Figure 1 An enlarged view of the partial structure shown in;

[0022] Figure 4 An assembly diagram of a placement table and a clamping fixture provided for another embodiment of a grinding device with good positioning effect of the utility model;

[0023] Figure 5 For this utility model Figure 4 A magnified view of some structures;

[0024] Figure 6 The utility model is a schematic structural diagram of an elastic clamping member of a grinding device with good positioning effect.

[0025] Reference numerals:

[0026] 1. Grinding machine;

[0027] 2. Placement table; 021. Positioning piece; 022. Positioning column;

[0028] 3. Sliding clamping device;

[0029] 031, slide rail assembly; 0311, guide rail; 0312, moving part; 0313, supporting part; 0314, mounting plate;

[0030] 033, clamping assembly; 0331, hydraulic cylinder; 0332, clamping piece; 0333, clamping sleeve;

[0031] 4. Clamping fixtures;

[0032] 041, mounting frame; 0411, curved plate; 0412, connecting plate; 0413, gasket;

[0033] 042. Elastic clamp; 043. Connecting shaft; 044. Fastener; 045. Slide. DETAILED DESCRIPTION

[0034] In the description of this specification, the description with reference to the terms "certain embodiments", "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0035] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0036] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. Although exemplary embodiments are disclosed in the accompanying drawings, it should be understood that the utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to facilitate a thorough understanding of the utility model and to fully convey the concept of the utility model to those skilled in the art.

[0037] Embodiment 1

[0038] See also Figures 1 to 6 As shown, an embodiment of the utility model provides a grinding device with good positioning effect, including a grinder 1, a placement table 2 for positioning gears is arranged below the grinding head of the grinder 1, and two groups of relatively arranged sliding clamping devices 3 are arranged on both sides of the placement table 2, and the gears on the placement table 2 are clamped and fixed by the sliding clamping devices 3.

[0039] See also Figures 1 to 6As shown, the sliding clamping device 3 is provided with a slide rail assembly 031, a guide rail 0311 is fixedly installed on the base of the slide rail assembly 031 by fastening screws, and a moving member 0312 is installed on the guide rail 0311 in a sliding connection manner, and the moving member 0312 is preferably a HGH35CAZ0C electric slider. By starting the moving member 0312, the moving member 0312 is caused to move linearly on the guide rail 0311.

[0040] See also Figures 1 to 6 As shown, a support member 0313 is fixedly mounted on the moving member 0312 by means of fastening screws, a mounting plate 0314 is welded on the support member 0313, and a clamping assembly 033 is fixedly mounted on the mounting plate 0314 toward one end of the guide rail 0311 by means of fastening screws.

[0041] Furthermore, the clamping assembly 033 includes a hydraulic cylinder 0331, which is preferably a DGA type hydraulic cylinder. The protruding end of the hydraulic cylinder 0331 passes through the mounting plate 0314 and is installed with a clamping sleeve 0333 by a fixed connection. The fixed connection can be a variety of connection methods such as fastening screws, clamping, welding, etc.; a clamping piece 0332 is provided on the clamping sleeve 0333, and a detachable connection is adopted between the clamping piece 0332 and the clamping sleeve 0333.

[0042] In this embodiment, by starting the hydraulic cylinder 0331, the extending end of the hydraulic cylinder 0331 extends out, thereby driving the clamping member 0332 to move linearly.

[0043] Furthermore, the side of the clamping member 0332 away from the clamping sleeve 0333 is arranged in an arc shape and contacts the tooth groove wall between two adjacent teeth.

[0044] In this embodiment, Figure 2 and Figure 3 , two groups of clamping members 0332 are relatively arranged, and respectively conflict with the opposite tooth groove walls on the gear. In actual application, by starting the moving member 0312, the moving member 0312 drives the clamping member 0332 to move on the guide rail until it moves to both sides of the processed gear; by starting the hydraulic cylinder 0331, the protruding end of the hydraulic cylinder 0331 extends, thereby driving the clamping member 0332 to be clamped into the tooth groove walls of two adjacent tooth stoppers at the corresponding position of the gear, so that the clamping member is engaged with the gear, and the gear is clamped by using two groups of relatively arranged clamping members to prevent the gear from being offset during the grinding process.

[0045] See also Figure 4As shown, further improvements are made on the basis of the first embodiment to improve the stability of the gear during the processing. A positioning member 021 is fixedly installed on the placement table 2 by fastening screws. A positioning column is arranged in the middle of the positioning member 021, and the positioning column is used to place the gear. When in use, the through hole of the gear is placed on the positioning column 022 of the positioning member 021. The positioning column 022 is welded and arranged on the positioning member 021. The positioning column can further limit the position of the gear. The positioning column 022 is covered with a tension sleeve. The tension sleeve is made of elastic rubber material, and the inner diameter of the tension sleeve is slightly larger than the outer diameter of the positioning column 022. For example, the outer diameter of the tension sleeve is 8 cm, and the inner diameter of the positioning column 022 is 10 cm. When installing, the tension sleeve is installed on the positioning column by utilizing its plasticity.

[0046] Embodiment 3

[0047] See also Figure 4 As shown, further improvement is made on the basis of the second embodiment, and at least two groups of clamping fixing members 4 are provided on the side of the placement platform facing the positioning column 022 .

[0048] Furthermore, the clamping fixture 4 includes a mounting frame 041, which is welded on the placement table 2. A slide table 045 is installed on the top of the mounting frame 041 by a sliding connection, and the position is fixed by a fastener 044. The fastener 044 is preferably a fastening bolt; the sliding connection method is preferably a linear guide sliding connection.

[0049] Furthermore, an elastic clamp 042 is provided on the slide 045 near the side of the positioning column 022 , and the elastic clamp 042 includes two groups of arc plates 0411 , and a connecting plate 0412 is provided between the two groups of arc plates 0411 , and the connecting plate 0412 and the arc plates 0411 are integrated.

[0050] Furthermore, the arc plate 0411 is made of elastic material and has a certain elastic potential energy.

[0051] Furthermore, the connecting plate 041 and the mounting frame 041 are fixedly connected by fastening screws, thereby achieving a fixed connection between the connecting plate and the mounting frame 041 .

[0052] Furthermore, a gasket 0413 is adhered and installed on the arc plate 0411 on the side of the gear to be clamped, so as to prevent the arc plate from causing damage to the outer surface of the gear due to excessive elastic force when clamping the gear.

[0053] In this embodiment, before processing the gear, firstly, the two sets of arc plates of the elastic clamping member 042 are pried apart by force, and then the two sets of arc plates are used to clamp and fix the teeth of the gear. At this time, since the gasket 0413 is glued and installed on the arc plate 0411 facing the side of the gear to be clamped, the arc plate is prevented from causing damage to the outer surface of the gear due to excessive elastic force when clamping the gear.

[0054] The use process and working principle of the utility model are:

[0055] When the utility model is in use, the hydraulic cylinder 0331 is started, and the extending end of the hydraulic cylinder 0331 is extended, thereby driving the clamping member 0332 to clamp into the tooth groove walls of two adjacent tooth stoppers at the corresponding positions of the gear, so that the clamping member is engaged with the gear, and the gear is clamped by two sets of relatively arranged clamping members to prevent the gear from being offset during the grinding process.

[0056] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not restrictive. Although the utility model is described in detail with reference to the embodiments, it should be understood by those skilled in the art that any modification or equivalent replacement of the technical solution of the utility model does not deviate from the spirit and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.

Claims

1. A grinding device with good positioning effect, characterized in that: include: grinding machine; A placement table is arranged below the grinding head of the grinding machine and is used to position the gear. Sliding clamping devices are arranged on both sides of the placement table, and the gears on the placement table are clamped and fixed by the sliding clamping devices; The sliding clamping device comprises a slide rail assembly, and the slide rail assembly is mounted with a clamping device in a sliding connection manner; The clamping device is provided with a clamping assembly; The slide rail assembly is provided with a guide rail, and A moving part is installed on the guide rail in a sliding connection manner. A supporting member is installed on the moving member. A mounting plate is welded on the support member. The clamping assembly is mounted on one end of the mounting plate facing the guide rail; The clamping assembly includes a hydraulic cylinder, The extended end of the hydraulic cylinder passes through the mounting plate, and A clamping sleeve is installed by fixed connection. The clamping sleeve is provided with a clamping piece. The side of the clamping member away from the clamping sleeve is arranged in an arc shape, and It conflicts with the alveolar wall between two adjacent teeth.

2. A grinding device with good positioning effect according to claim 1, characterized in that: A positioning piece is installed on the placement platform, a positioning column is arranged in the middle of the positioning piece, and at least two groups of clamping and fixing pieces are arranged on one side of the placement platform facing the positioning column.

3. A grinding device with good positioning effect according to claim 2, characterized in that: The clamping fixture comprises a mounting frame, which is arranged on the placement table. A sliding table is mounted on the top of the mounting frame in a sliding connection manner and is fixed in position by fasteners.

4. A grinding device with good positioning effect according to claim 3, characterized in that: The slide table is provided with an elastic clamping member, which includes two groups of arc-shaped plates, and a connecting plate is provided between the two groups of the arc-shaped plates, and the connecting plate is integrated with the arc-shaped plates.

5. A grinding device with good positioning effect according to claim 4, characterized in that: The arc-shaped plate is made of elastic material.

6. A grinding device with good positioning effect according to claim 5, characterized in that: A gasket is glued and installed on the arc-shaped plate on the side facing the gear to be clamped.