Roof system

By placing the press-shaped plate waterproof layer under the insulation layer in the roof system, and combining the hot air welding structure of support and waterproof patches, the cracks and deformation problems caused by the temperature changes of waterproof coils in traditional roof systems are solved, and effectively It avoids water leakage from the bracket screws, achieving better waterproof and vapor permeability.

CN222161772UActive Publication Date: 2024-12-13SHENZHEN KESHUN WATERPROOF ENG CO LTD
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Patent Information

Application Number
CN202420272038.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2024-12-13
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

In traditional metal roof enclosure systems, waterproof coils are prone to cracks and deformation when temperature changes in different seasons, resulting in poor service life and waterproof performance, and the leakage problem of bracket fixing screws is difficult to effectively solve.

Method used

A roofing system is designed in which the inner laminated plate is equipped with a waterproof layer of pressed plates, the lining purlin is supported on the inner laminated plate by a support member, the insulation layer is above the lining purlin, and the outer laminated plate is passed through a bracket It is arranged above the insulation layer, and the waterproof layer of the press-shaped plate is located below the insulation layer. The support and waterproof patches are formed by hot air welding to form a sealing structure, and waterproof and vapor permeability are arranged between the insulation layer and the outer laminated press-shaped plate. membrane.

Benefits of technology

It extends the service life of the press-shaped plate waterproof layer, improves waterproof performance, avoids water leakage from the bracket fixing screws, eliminates the hidden dangers of water leakage in the roof system, and improves waterproof and vapor permeability.

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Abstract

The utility model relates to the technical field of roof waterproof construction, and discloses a roof system which comprises laminated plates, a waterproof layer and a waterproof layer. The lining purlin is arranged above the inner-layer contour plate through a supporting piece; the heat preservation and insulation layer is arranged above the lining purlin, and a support is arranged on the heat preservation and insulation layer; and the outer-layer contour plate is arranged above the heat preservation and insulation layer through a bracket. The inner-layer contour plate and the contour plate waterproof layer can integrally form a composite contour plate, and the contour plate waterproof layer is a TPO waterproof layer formed on the inner-layer contour plate in a composite mode. The roof system is good in waterproof performance.
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Description

Technical Field

[0001] The present application belongs to the technical field of roof waterproofing construction, and specifically relates to a roofing system. Background Art

[0002] In traditional metal roof enclosure systems, such as Figure 1 As shown in the figure, the waterproofing membrane is laid on the insulation layer (lining purlin), and the screws of the metal plate bracket penetrate the waterproofing membrane and are fixed on the lining purlin below. In summer and winter, the ambient temperature of the waterproofing membrane is either high or low, which is prone to cracks and deformation, restricting the service life and waterproof performance of the waterproofing membrane. Utility Model Content

[0003] The purpose of the present application is to provide a roofing system having good waterproof performance.

[0004] In order to achieve the above objectives, the present application provides a roofing system, including:

[0005] An inner laminated board, wherein the upper surface of the inner laminated board is provided with a laminated board waterproof layer;

[0006] A lining purlin is arranged above the inner laminated profiled board through a support member;

[0007] A thermal insulation layer is arranged above the lining purlin, and a bracket is arranged on the thermal insulation layer; and

[0008] The outer layer corrugated board is arranged above the thermal insulation layer through the bracket.

[0009] In some specific embodiments, the inner layer profiled board and the profiled board waterproof layer can be integrally formed into a composite profiled board, and the profiled board waterproof layer is a TPO waterproof layer compositely formed on the inner layer profiled board.

[0010] In some specific embodiments, the support member may be a composite board and a lower surface thereof is composited with a lower waterproof layer of the support member, and the corrugated board waterproof layer is hot-air welded to the lower waterproof layer of the support member.

[0011] In some specific embodiments, the upper surface of the support member may also be compounded with a support member upper waterproof layer, the support member is connected to the inner laminated board through a lower fastener, the lower fastener is covered with a first waterproof patch, and the first waterproof patch is hot-air welded to the support member upper waterproof layer.

[0012] In some specific embodiments, the inner layer corrugated board may include an upwardly protruding rib portion, the supporting member includes connecting wing portions at both ends and an intermediate protruding portion connected between the connecting wing portions at both ends and protruding upward, the intermediate protruding portion is covered on the rib portion and connected to the purlin, and the connecting wing portion is hot-air welded to the corrugated board waterproof layer.

[0013] In some specific embodiments, the first waterproof patch extends in a direction away from the middle raised portion and is hot-air welded to the corrugated board waterproof layer.

[0014] In some specific embodiments, the middle raised portion is connected to the purlin via an upper fastener, and the upper fastener is arranged above the raised rib portion at intervals.

[0015] In some specific embodiments, the upper waterproof layer of the support member and the lower waterproof layer of the support member are weldable polymer coatings or TPO films.

[0016] In some specific embodiments, the roofing system may further include:

[0017] The purlin is arranged below the inner layer profiled board and connected to the composite profiled board through a purlin fastener. The purlin fastener is provided with a second waterproof patch, and the second waterproof patch is hot-air welded to the waterproof layer of the profiled board.

[0018] In some specific embodiments, the roofing system may further include:

[0019] The waterproof vapor-permeable membrane is arranged between the thermal insulation layer and the outer laminated board.

[0020] Through the above technical scheme, a corrugated board waterproof layer is arranged between the lining purlin and the inner corrugated board, and the corrugated board waterproof layer is located below the thermal insulation layer. Since the thermal insulation layer has the function of thermal insulation, the corrugated board waterproof layer can be placed in an environment with suitable temperature for use, which can avoid premature aging of the corrugated board waterproof layer, thereby helping to extend the service life of the corrugated board waterproof layer and ensure the waterproof performance of the corrugated board waterproof layer.

[0021] Other features and advantages of the embodiments of the present application will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the embodiments of the present application and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the embodiments of the present application, but do not constitute a limitation on the embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without creative work. In the drawings:

[0023] Figure 1 A schematic diagram of the structure of a roofing system in the prior art is shown;

[0024] Figure 2 for Figure 1 Side view of

[0025] Figure 3 A schematic structural diagram of a composite profiled plate according to a specific embodiment of the present application is shown;

[0026] Figure 4 A structural schematic diagram of a support member according to a specific implementation mode of the present application is shown;

[0027] Figure 5 A structural schematic diagram of a roofing system according to a specific embodiment of the present application is shown;

[0028] Figure 6 for Figure 5 Side view of

[0029] Figure 7 for Figure 6 A local enlarged view of the I position in FIG.

[0030] Figure 8 A schematic structural diagram of a roofing system according to another specific embodiment of the present application is shown;

[0031] Fig. 9 for Figure 8 Side view of

[0032] Fig.10 for Figure 8 A local enlarged view of position II in FIG.

[0033] Fig.11 for Figure 8 A local enlarged view of position III in FIG.

[0034] Description of Reference Numerals

[0035] 101 Composite profiled board 101a Inner layer profiled board

[0036] 101a1 convex rib 101b corrugated board waterproof layer

[0037] 102 lining purlin 103 support

[0038] 103a Waterproof layer under the support 103b Waterproof layer on the support

[0039] 103c: connecting wing plate portion 103d: middle raised portion

[0040] 104 thermal insulation layer 105 bracket

[0041] 106 Outer laminated board 107 Lower fastener

[0042] 108 First waterproof patch 109 Upper fastener

[0043] 110 Purlin 111 Purlin Fasteners

[0044] 112 Second waterproof patch 113 Waterproof breathable membrane

[0045] 114 Bracket Isolation Pad 201 Waterproof Roll

[0046] 202 Vapor barrier 203 Ordinary support

[0047] 204 Corrugated steel sheet 103e Supporting metal substrate DETAILED DESCRIPTION

[0048] The specific implementation of the present application is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present application, and is not used to limit the present application.

[0049] like Figure 1 and Figure 2 As shown, the roofing system in the prior art includes, from top to bottom, an outer corrugated sheet 106, a bracket 105, a bracket isolation pad 114, a waterproof roll 201, a thermal insulation layer 104, a purlin 102, a vapor barrier membrane 202, a common support 203, and a corrugated steel sheet 204. It can be seen that the waterproof layer of the roofing system in the prior art is usually a waterproof roll 201 arranged above the thermal insulation layer 104. The waterproof roll 201 is arranged above the thermal insulation layer 104. In summer, the waterproof roll 201 may be plasticized in a high temperature environment, the strength is reduced, and micro cracks are prone to occur; while in winter, in a low temperature environment, the waterproof roll 201 is prone to elastic deformation, which is not conducive to improving the service life of the waterproof roll 201 and ensuring the waterproof performance of the waterproof roll 201.

[0050] In view of this, if Figures 5 to 9As shown, the utility model provides a roofing system, which includes an inner layer profiled board 101a, a profiled board waterproof layer 101b, a lining purlin 102, a thermal insulation layer 104, and an outer layer profiled board 106. The profiled board waterproof layer 101b is arranged on the upper surface of the inner layer profiled board 101a, the lining purlin 102 is arranged above the profiled board waterproof layer 101b through a support 103, the thermal insulation layer 104 is arranged above the lining purlin 102, and the outer layer profiled board 106 is arranged above the thermal insulation layer 104 through a bracket 105. It can be seen that the outer layer profiled board 106, the thermal insulation layer 104, the lining purlin 102, the profiled board waterproof layer 101b, and the inner layer profiled board 101a are arranged in sequence from top to bottom, and the profiled board waterproof layer 101b is located below the thermal insulation layer 104. Since the thermal insulation layer 104 has the effect of thermal insulation, the corrugated board waterproof layer 101b can be placed in a relatively suitable temperature environment regardless of summer or winter, thereby delaying the plasticization or elastic deformation of the corrugated board waterproof layer 101b, which is beneficial to extending the service life of the corrugated board waterproof layer 101b and ensuring the waterproof performance of the corrugated board waterproof layer 101b.

[0051] In some specific embodiments, Figure 3 As shown, in order to reduce the construction structure layers of the roof and speed up the construction speed, the inner layer profiled board 101a and the profiled board waterproof layer 101b can be integrally formed into a composite profiled board 101, and the profiled board waterproof layer 101b is a TPO waterproof layer compositely formed on the inner layer profiled board 101a. Specifically, the composite profiled board 101 can be a plastic steel tile that replaces the original corrugated steel plate bearing layer, and the plastic steel tile is a material composited with a metal plate and a TPO coil.

[0052] In addition, in the prior art, due to construction requirements, the bracket fixing screws inevitably penetrate the waterproofing coil 201, and the site is basically not waterproofed at the point where the screws penetrate the waterproofing coil, and the leakage of the bracket fixing screws will seep downward to the corrugated steel plate 204 and the space below it, resulting in poor waterproof performance of the roof system. In addition, due to the large number of brackets 105, it is difficult to be foolproof when applying sealant to the bracket fixing screws, and the potential risk of roof leakage is high.

[0053] In the roofing system of the present application, the corrugated board waterproof layer 101b is arranged between the lining purlin 102 and the inner corrugated board 101a. Even if the bracket fixing screws leak, due to the waterproof effect of the corrugated board waterproof layer 101b, the leaked water will not seep downward to the inner corrugated board and the space below it.

[0054] Furthermore, if Figure 4As shown, the support member 103 may be a composite plate and include a support member metal substrate 103e and a support member lower waterproof layer 103a, the support member lower waterproof layer 103a is compositely formed on the lower surface of the support member metal substrate 103e, and the corrugated board waterproof layer 101b is compatible with the support member lower waterproof layer 103a. Figure 5 , Figure 7 , Figure 8 as well as Fig.10 As shown, the waterproof layer 101b of the corrugated board is hot-air welded with the lower waterproof layer 103a of the support member, so that the support member 103 can be fixed on the composite corrugated board 101. In addition, when the support member 103 is also fixed on the composite corrugated board 101 through the lower fastener 107, the waterproof layer 101b of the corrugated board is hot-air welded with the lower waterproof layer 103a of the support member, so that a sealed waterproof structure can be formed around the perforated position of the lower fastener 107, so as to prevent water from directly penetrating into the perforated position of the lower fastener 107 from the gap between the connecting wing plate parts 103c on both sides of the support member 103 and the composite corrugated board 101.

[0055] Compatibility means that two adjacent layers of material can melt and bond when heated above a specific temperature and can return to a solid state and maintain stable bonding when the temperature is below the specific temperature. Melt bonding can be that both layers are in a molten state, or one layer remains solid while the other is in a molten state (in this case, the two layers have different melting points).

[0056] Furthermore, if Figure 4 As shown, the upper surface of the support metal substrate 103e of the support 103 is also compounded with a support upper waterproof layer 103b. Figure 7 and Fig.10 As shown, the support member 103 is connected to the inner laminated plate 101a through the lower fastener 107, the lower fastener 107 is covered with a first waterproof patch 108, the waterproof layer 103b on the support member and the first waterproof patch 108 are compatible, and the first waterproof patch 108 is hot-air welded to the waterproof layer 103b on the support member. In this way, the first waterproof patch 108 can seal and waterproof the perforated position between the support member 103 and the lower fastener 107 to prevent water from leaking downward through the perforated position between the support member 103 and the lower fastener 107.

[0057] In addition, if Figure 3 and Figure 4 As shown, the inner laminated plate 101a may include a convex rib portion 101a1 protruding upward, and the support member 103 may include connecting wing plate portions 103c at both ends and a middle protruding portion 103d connected between the connecting wing plate portions 103c at both ends and protruding upward. Figure 7 and Fig.10As shown, the middle raised portion 103d is spaced apart on the convex rib portion 101a1 and connected to the purlin 102, and the wing plate portion 103c is connected to the corrugated board waterproof layer 101b by hot air welding.

[0058] Optionally, in order to further improve the sealing and waterproofing effect of the roofing system, Fig.10 As shown, the first waterproof patch 108 extends in a direction away from the middle raised portion 103d and is hot-air welded to the corrugated board waterproof layer 101b.

[0059] In the prior art, such as Figure 1 As shown, since the fastener passes through the lining purlin 102, the vapor barrier membrane 202, the ordinary support member 203 and the corrugated steel plate 204 in sequence, there is a greater risk of water leakage at the perforation position of the fastener.

[0060] In order to further improve the waterproof performance of the roofing system of the utility model, in some embodiments, such as Figure 7 and Fig.10 As shown, the middle raised portion 103d can be connected to the purlin 102 through the upper fastener 109, and the upper fastener 109 is arranged above the convex rib portion 101a1 at intervals, that is, the composite corrugated board 101 is not penetrated by the upper fastener 109, which can effectively avoid the hidden danger of water leakage.

[0061] Optionally, the upper waterproof layer 103b of the support member and the lower waterproof layer 103a of the support member are weldable polymer coatings or TPO films.

[0062] In some embodiments, Figure 8 and Fig.11 As shown, the roofing system may further include a purlin 110, which is arranged below the inner layer corrugated board 101a and connected to the composite corrugated board 101 through a purlin fastener 111, and a second waterproof patch 112 is provided on the purlin fastener 111, and the second waterproof patch 112 is compatible with the corrugated board waterproof layer 101b. The second waterproof patch 112 is hot-air welded to the corrugated board waterproof layer 101b, thereby solving the water leakage problem at the purlin fastener 111.

[0063] In addition, if Figure 5 , Figure 6 , Figure 8 as well as Fig. 9 As shown, the roof system may further include a waterproof vapor-permeable membrane 113, which is disposed between the thermal insulation layer 104 and the outer laminated board 106. The waterproof vapor-permeable membrane 113 can prevent rainwater from entering the thermal insulation layer 104, and can also discharge some water vapor generated in the thermal insulation layer 104 to the outside, so that the thermal insulation layer 104 can remain dry for a long time.

[0064] In summary, the roofing system of the utility model is provided with a corrugated board waterproof layer between the lining purlin and the inner corrugated board, and the inner corrugated board and the corrugated board waterproof layer are integrated into a composite corrugated board, which reduces the construction structure layers of the roof and speeds up the construction speed. The corrugated board waterproof layer is located below the thermal insulation layer, which is beneficial to prolonging the service life of the corrugated board waterproof layer and ensuring the waterproof performance of the corrugated board waterproof layer, and can effectively prevent the leakage of the bracket fixing screws from seeping downward to the inner corrugated board and the space below it, eliminating the hidden danger of water leakage in the roofing system, and having good waterproof performance. The double-sided composite TPO of the support member can be hot-air welded with the corrugated board waterproof layer and the waterproof patch to form a waterproof structure, which can prevent water from penetrating into the perforated position of the fastener, effectively solving the water leakage problem of the fastener. In addition, a layer of waterproof and breathable membrane is provided above the thermal insulation layer, which further improves the waterproof performance and breathable performance of the roofing system.

[0065] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0066] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0067] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0068] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A roofing system, It is characterized in that include: An inner layer profiled board (101a), wherein the upper surface of the inner layer profiled board (101a) is provided with a profiled board waterproof layer (101b); A lining purlin (102) is arranged above the corrugated board waterproof layer (101b) via a support member (103); A thermal insulation layer (104) is arranged above the lining purlin (102); and The outer laminated plate (106) is arranged above the thermal insulation layer (104) via a bracket (105).

2. The roofing system according to claim 1, It is characterized in that The inner layer profiled board (101a) and the profiled board waterproof layer (101b) are integrally formed into a composite profiled board (101), and the profiled board waterproof layer (101b) is a TPO waterproof layer compositely formed on the inner layer profiled board (101a).

3. The roofing system according to claim 2, It is characterized in that The support member (103) is a composite plate and has a support member lower waterproof layer (103a) on its lower surface, and the profiled plate waterproof layer (101b) is hot-air welded to the support member lower waterproof layer (103a).

4. The roofing system according to claim 3, It is characterized in that The upper surface of the support member (103) is also compounded with a support member upper waterproof layer (103b), and the support member (103) is connected to the inner laminated board (101a) via a lower fastener (107). The lower fastener (107) is covered with a first waterproof patch (108), and the first waterproof patch (108) is hot-air welded to the support member upper waterproof layer (103b).

5. The roofing system according to claim 4, It is characterized in that The inner layer corrugated board (101a) includes a convex rib portion (101a1) protruding upward, and the support member (103) includes connecting wing portions (103c) at both ends and an intermediate protruding portion (103d) connected between the connecting wing portions (103c) at both ends and protruding upward, the intermediate protruding portion (103d) is covered on the convex rib portion (101a1) and connected to the purlin (102), and the connecting wing portion (103c) is hot-air welded to the corrugated board waterproof layer (101b).

6. The roofing system according to claim 5, It is characterized in that The first waterproof patch (108) extends in a direction away from the middle raised portion (103d) and is hot-air welded to the profiled board waterproof layer (101b).

7. The roofing system according to claim 5, It is characterized in that The middle raised portion (103d) is connected to the purlin (102) via an upper fastener (109), and the upper fastener (109) is arranged above the convex rib portion (101a1) at intervals.

8. The roofing system according to claim 4, It is characterized in that The support member upper waterproof layer (103b) and the support member lower waterproof layer (103a) are weldable polymer coatings or TPO films.

9. The roofing system according to claim 2, It is characterized in that The roofing system also includes: A purlin (110) is arranged below the inner layer corrugated board (101a) and connected to the composite corrugated board (101) via a purlin fastener (111); a second waterproof patch (112) is provided on the purlin fastener (111); and the second waterproof patch (112) is hot-air welded to the corrugated board waterproof layer (101b).

10. The roofing system according to claim 1, It is characterized in that The roofing system also includes: A waterproof and vapor-permeable membrane (113) is provided between the thermal insulation layer (104) and the outer laminated board (106).